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Summary of Contents for PRIME DESIGN AR1900

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Page 2: ...6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 2 10 9 3 1 9 8 9 5 9 8 6 2 9 8 4 7 AR1900 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS CONTENTS OVERVIEW 1 FBM3 0048 A Qty 4 Channels with hardware 2 Side Rail Assembly Qty 1 Rear Right Hand 84 00 M8 x 40MM 4X M8 x 45MM 2X M8 x 20MM 18X Brackets 6X End Caps 4X Screws 8X Channels 2X Channels 2X Top Connector 2X Square Nut...

Page 3: ...RUCTIONS PACKAGING CONTENTS 3 Side Rail Assembly Qty 1 Front Right Hand 36 00 4 Side Rail Connector Qty 1 Right Hand 6 00 9 AluRack Standard Crossbar Qty 6 With hardware 67 00 ASZ 0101 1X 8 AluRack Construction Crossbar Qty 3 With hardware 67 00 5 Side Rail Assembly Qty 1 Rear Left Hand 84 00 6 Side Rail Assembly Qty 1 Front Left Hand 36 00 7 Side Rail Connector Qty 1 Left Hand 6 00 M8 Cap Head Bo...

Page 4: ... AND OTHER PATENTS PENDING 4 Rear Front Square Nut M8 Vehicle Roof Mount T Slot Insert Bolt M8 x 20MM 2 75 Channel Front 2 50 Channel Rear AR1900 ASSEMBLY INSTRUCTIONS FBM MOUNTINGS FBM3 0048A MOUNTING SYSTEM CHANNELS TO ROOF Do not tighten Slide Channels onto roof Mounts and set distances as shown 0 5 0 6 Assemble Mounts as shown below 0 1 0 2 Torque Allen Flat Head Screws on Roof Mounts to 90 in...

Page 5: ...GN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 5 Rear Front Left Right Right Channel Strip Bolt M8 x 45MM Rear Front Left Square Nut M8 48 00 5 4 48 00 Channel Front Channel Rear AR1900 ASSEMBLY INSTRUCTIONS FBM MOUNTINGS 0 7 Loosen bolts 0 6 0 8 Finger tighten to retain positions Do not torque until Step 7...

Page 6: ...PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 6 6 1 2 4 4 5 ARH 8 4 5 ARH 8 4 5 ARH 8 4 5 AR 8 4 5 AR 8 1 2 3 4 5 AR 8 4 5 AR 8 4 5 AR 8 ALURACK ASSEMBLY SEQUENCE AR1900 ASSEMBLY INSTRUCTIONS CROSSBAR INSTALLATION STRIP NUT ASSEMBLY 1 Insert Strip Nuts 9x per side into Side Rails as shown ...

Page 7: ...OTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 7 AR1900 ASSEMBLY INSTRUCTIONS CROSSBAR INSTALLATION SIDE RAIL ASSEMBLY Torque to 80 in lbs 2 2 2 1 Assemble Side rails as shown LEFT SIDE RAIL AND CROSSBARS Do not tighten until Step 5 2 3 2 Crossbar Bolts attach into Strip Nuts 3 1 Attach Crossbars to Side Rails a...

Page 8: ...4 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 8 120 00 17 00 15 00 Front Rear 10 16 00 17 00 16 00 15 00 Front Crossbar flush to Side Rail ends AR1900 ASSEMBLY INSTRUCTIONS CROSSBAR INSTALLATION CROSSBAR ADJUSTMENT 5 1 5 2 Torque Bolts to 90 in lbs Adjust Crossbar distances as shown below RIGHT SIDE RAIL AND CROSSBARS Do not tighten until Step 5 2 4 2 Crossbar Bolts a...

Page 9: ...esign net www primedesign net TM 2016 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 9 AR1900 ASSEMBLY INSTRUCTIONS ROLLER ASSEMBLY INSTALLATION ROLLER ASSEMBLY 6 1 6 2 6 3 Position Roller Assembly flush to rear then torque Allen Head bolts to 90 in lbs ...

Page 10: ... PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 10 Even Left Rear Right Rear Even AR1900 ASSEMBLY INSTRUCTIONS RACK TO CHANNELS INSTALLATION MOUNTING RACK TO CHANNELS 7 2 7 4 7 5 Torque to 90 in lbs 7 1 Loosen bolts 7 3 Position Rack until evenly spaced between Channel Mountings Channel Mountings align to Cros...

Page 11: ...8511525 8991889 AND OTHER PATENTS PENDING 11 AR1900 ASSEMBLY INSTRUCTIONS ADDITIONAL INFORMATION For additional information regarding your AR1900 Ladder Rack please visit the Prime Design website at www primedesign net Using a QR code reader in your smart phone or tablet read the QR Code shown below and follow the same steps as you would from your laptop or computer If you re viewing this document...

Page 12: ...USAM AR1900 US01 Rev B 0516 ...

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