Sacmi CCM001, User Manual

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002AZ001A
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TABLE OF CONTENTS
Page
3 SAFETY EQUIPMENT AND PRECAUTIONS .......................................................................................... 3 - 1
3.1
SAFETY DEVICES AND GUARDS ........................................................................................ 3 - 1
3.1.1 GENERAL SAFETY RULES ....................................................................................................3 - 1
3.1.2 SAFETY DEVICES INSTALLED ............................................................................................. 3 - 1
3.1.2.1 Shutdown devices ....................................................................................................................3 - 1
3.1.2.2 Indicating a shutdown ............................................................................................................. 3 - 1
3.1.2.3 Devices to safeguard the operator .......................................................................................... 3 - 1
3.1.2.4 Emergency stop buttons ......................................................................................................... 3 - 2
3.2 SAFETY RULES FOR HANDLING ..........................................................................................3 - 3
3.2.1 LIFTING PROCEDURES ........................................................................................................ 3 - 3
3.2.2 HANDLING PROCEDURES ....................................................................................................3 - 3
3.2.3 PLACING THE LOAD ...............................................................................................................3 - 3
3.3 INSTALLATION ........................................................................................................................3 - 4
3.3.1 GENERAL RULES .................................................................................................................. 3 - 4
3.4 OPERATOR TRAINING .......................................................................................................... 3 - 5
3.4.1 END-USER ...............................................................................................................................3 - 5
3.4.2 OPERATORS ...........................................................................................................................3 - 5
3.4.3 MAINTENANCE STAFF .......................................................................................................... 3 - 5
3.5 SAFETY PRECAUTIONS FOR OPERATING, ADJUSTING AND SERVICING THE MACHINE .. 3 - 6
3.5.1 GENERAL SAFETY RULES ....................................................................................................3 - 6
3.5.2 GUIDELINES FOR OPERATION AND MAINTENANCE ........................................................3 - 7
3.5.2.1 Risks deriving from high temperatures ................................................................................... 3 - 7
3.5.2.2 Risk of explosion ......................................................................................................................3 - 7
3.6 WHAT TO DO WHEN THE MACHINE IS NO LONGER USED ............................................. 3 - 8
3.6.1 GENERAL ............................................................................................................................... 3 - 8
4 INSTALLATION ........................................................................................................................................ 4 - 1
4.1
SHIPPING AND HANDLING ....................................................................................................4 - 1
4.2 POSITIONING ......................................................................................................................... 4 - 4
4.3 CONNECTIONS AND HOOK UPS ..........................................................................................4 - 5
4.3.1 CONNECTING THE EXTRUDER TO THE PRESS ............................................................... 4 - 5
4.3.2 HYDRAULIC CONNECTION: FROM THE POWER UNIT TO THE PRESS ..........................4 - 6
4.3.3 HOOKING UP THE COOLANT SYSTEM ............................................................................... 4 - 7
4.3.4 HOOKING UP THE PNEUMATIC SYSTEM ........................................................................... 4 - 8
4.3.5 ELECTRICAL HOOK-UP ........................................................................................................ 4 - 9
4.3.5.1 Wiring connections .................................................................................................................. 4 - 9
4.3.5.2 Earth connection ................................................................................................................... 4 - 10
4.3.5.3 Connection to the supply mains ............................................................................................ 4 - 10
5 START UP ..................................................................................................................................................5 - 1
5.1
INTRODUCTION ......................................................................................................................5 - 1
5.2 PRELIMINARY CHECKS ........................................................................................................ 5 - 1
5.3 CHECKING OPERATION ........................................................................................................5 - 2
5.4 PRELIMINARY OPERATIONS ............................................................................................... 5 - 3
5.5 STARTING THE AUTOMATIC CYCLE ................................................................................... 5 - 4
5.6 SUBSEQUENT START UPS .................................................................................................. 5 - 4
6 OPERATING INSTRUCTIONS ................................................................................................................. 6 - 1
6.1
CONTROL AND MONITORING UNIT .................................................................................... 6 - 1
6.2 STARTING AND STOPPING THE MACHINE ........................................................................ 6 - 4
6.3 AUTOMATIC CYCLE ...............................................................................................................6 - 5
6.4 PRODUCTION CYCLE ........................................................................................................... 6 - 6
6.5 EMERGENCY CYCLES AND RESET OPERATIONS ............................................................6 - 9
6.5.1 ACTUATOR DOWNSTROKE CONTROL ............................................................................... 6 - 9
6.5.2 ACTUATOR UPSTROKE CONTROL ................................................................................... 6 - 10
6.5.3 DOUBLE PRODUCT DETECTION ....................................................................................... 6 - 11
6.5.4 EMPTY DIE CONTROL ........................................................................................................ 6 - 12
6.5.5 DETECTION OF PRODUCTS HEAVIER OF LIGHTER THAN NORMAL WEIGHT ............ 6 - 12
6.5.6 CORRECT POSITION FOR START OF FORMING CONTROL .......................................... 6 - 13
6.6 PRODUCT SAMPLING ......................................................................................................... 6 - 14