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 Page 13

ADJUSTMENTS

INSTALLING BLADES

Scroll saw blades wear out quickly and must be replaced
frequently for best cutting results. Expect to break some
blades while you learn to use and adjust your saw. Blades
generally stay sharp for 1/2 hour to 2 hours of cutting,
depending on the type of material and speed of operation.

Pin End Blades

See Figure 10.

Removing the Saw Blade:

Turn off and unplug the saw from the power source.

WARNING:

Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.

Turn blade tension knob counterclockwise to decrease
(or loosen) blade tension. 

See Figure 4.

Pushing up from under the saw table, remove the throat
plate.

Using the T-handle hex key supplied with the saw, loosen
both the upper and lower blade clamp screws.

Pull up on the blade and push down on the saw arm to
disengage the upper pin in the V-notch of the upper blade
holder. Push the blade downward to disengage the lower
pin in the V-notch of the lower blade holder.

Remove the blade.

Replacing the Saw Blade:

Place the new blade through the opening in the saw table
with the teeth to the front of the saw and pointing down
toward the saw table. The pins on the blade go under the
blade holder in the V-notch of the lower blade holder.

Pull up on the blade and press the upper arm down to
position the upper end of the blade in the V-notch in the
upper blade holder.

Securely tighten the upper and lower blade clamps using
the T-handle hex key supplied with the saw.

Turn the blade tension knob clockwise until the blade has
the desired amount of tension.

Replace the throat plate.

Note: If the blade touches the drop foot on either side then
the drop foot must be adjusted. See section on Adjusting
Drop Foot
, page 12.

Plain End Blades

See Figure 10.

Turn off and unplug the saw from the power source.

WARNING:

Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.

Removing the Saw Blade:

Turn blade tension knob counterclockwise to decrease
(or loosen) blade tension. 

See Figure 4.

Pushing up from under the saw table, remove the throat
plate.

Using the T-handle hex key supplied with the saw, loosen
both the upper and lower blade clamp screws.

Remove the blade.

Replacing the Saw Blade:

Place the new blade through the opening in the saw table
with the teeth to the front of the saw and pointing down
toward the saw table. Place the lower end of the blade in
the V-notch in the lower blade holder.

Position blade and tighten the blade clamp screw se-
curely using the T-handle hex key.

Pull up on the blade and press the upper arm down to
position the upper end of the blade in the V-notch in the
upper blade holder.

Securely tighten the upper blade clamp screw using the
T-handle hex key.

Turn the blade tension knob clockwise until the blade has
the desired amount of tension.

Replace the throat plate.

Note: If the blade touches the drop foot on either side then
the drop foot must be adjusted. See section Adjusting Drop
Foot
, page 12.

Fig. 10

T-HANDLE

HEX KEY

DROP FOOT

LOCK KNOB

BLADE

CLAMP

SCREW

SAW BLADE

BLADE CLAMP

SCREW

THROAT

PLATE

SAW

BLADE

Summary of Contents for SC163VS

Page 1: ...eration and operator safety Properly cared for it will give you years of rugged trouble free performance CAUTION Carefully read through this entire operator s manual before using your new saw Pay clos...

Page 2: ...or pin Motor Rating 120 volts 60Hz AC Only No Load Speed 400 1600 Strokes Per Minute Amperes 1 2 Net Weight 28 lbs 14 kg Your saw has many features for making cutting operations more pleasant and enjo...

Page 3: ...information or instructions vital to the operation or maintenance of the equipment GLASSES SAFETY WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT The operation of any scroll saw can result in foreign obj...

Page 4: ...ey are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate the tool DONOTOVERREACH Keepproperfootingandba...

Page 5: ...lade has stopped NEVER START THE TOOL when the blade is in contact with the workpiece NEVER TOUCH BLADE or other moving parts during use BEFORE CHANGING THE SETUP REMOVING COV ERS GUARDS OR BLADES unp...

Page 6: ...live termi nal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or...

Page 7: ...rted by the table Gum A sticky sap based residue from wood products Kerf The material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut Leading En...

Page 8: ...s 3 mm T Handle Hex Key 4 mm Hex Key Blade s Plastic Tubing The following tools not included are needed for adjustments and alignment Combination Square Phillips Screwdriver Slotted Screwdriver COMBIN...

Page 9: ...ON KNOB DROP FOOT SAW BLADE BLADE CLAMP SCREWS SAW TABLE DROP FOOT LOCK KNOB BEVEL SCALE MOTOR SWITCH AND SWITCH KEY THROAT PLATE SAWDUST BLOWER 0 3 0 15 VARIABLE SPEED KNOB SAWDUST EXHAUST TABLE LOCK...

Page 10: ...scroll saw is to be used in a permanent application we recommend that you secure it in a permanent location such as a workbench When mounting the saw to a workbench holes should be drilled through the...

Page 11: ...re drop foot is properly adjusted to secure workpiece and direct air to the cutting surface Plastic tubing should be connected to the bellows tube before starting the saw SQUARING THE SAW TABLE TO THE...

Page 12: ...he desired position Tighten the drop foot lock knob ADJUSTING BLADE TENSION See Figure 9 Turn off and unplug the saw from the power source WARNING Failure to turn the saw off remove the switch key and...

Page 13: ...e T handle hex key supplied with the saw Turn the blade tension knob clockwise until the blade has the desired amount of tension Replace the throat plate Note If the blade touches the drop foot on eit...

Page 14: ...he workpiece the blade may bind in the kerf cut This is usually caused by sawdust clogging the kerf or when the blade comes out of the blade holders If this happens Wait until the saw has come to a fu...

Page 15: ...knob the saw s speed may be adjusted from a high speed of approximately 1600 SPM Strokes Per Minute to a low speed of approxi mately 400 SPM To increase the strokes per minute turn the variable speed...

Page 16: ...section on Installing Blades on page 13 Drill a 1 4 in 6 mm hole in the workpiece Place the workpiece on the saw table with the drilled hole over the access hole in the table Install blade through the...

Page 17: ...ified service technician Failuretodosocouldresultinseriouspersonal injury MOTOR BRUSHES See Figure 16 Your saw has externally accessible motor brush assemblies that should be checked periodically for...

Page 18: ...ION 1 Problem with ON OFF switch power cord or outlet 2 Motor defective 1 Too much tension 2 Feeding too quickly 3 Wrong blade 4 Blade twisting in wood 1 Improper mounting of saw 2 Mounting surface 3...

Page 19: ...Page 19 NOTES...

Page 20: ...NSION CORD CAUTION When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle the current the tool will draw An undersized...

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