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120-X3000

Rustibus® X1200 AiR

Ex Certified

OPERAtiON MANuAL

Summary of Contents for X1200 AIR

Page 1: ...120 X3000 Rustibus X1200 AIR Ex Certified OPERATION MANUAL...

Page 2: ...e the community legislation on machinery amended by Directive 98 37 EEC of the European parliament and of the council of 22nd June1998 The following standards or standardized documents apply to this m...

Page 3: ...y re not genuine spares Use only the best don t settle for less How to recognise Genuine Spares GENUINE SPARE PARTS are marked with either RUSTIBUS PATENTED fig 1 or GENUINE RUSTIBUS PARTS fig 2 If th...

Page 4: ...formation ANSI Z535 5 1997 Definitions IMPORTANT The safeguards and instructions in this manual cannot cover all possible conditions and situations which may occur As we cannot control the correct mou...

Page 5: ...H AS TITANIUM AND MAGNESIUM Never attempt to de scale an area when its mechanical integrity is in doubt according to ASME API specifications or other applicable codes and standards CAUTION Never insta...

Page 6: ...ith and aluminium contend greater than 10 of its dry film thichkness Shall not be used on light metals such as titanium and magnesium Maximum work pressure of 8 bar The equipment must be properly eart...

Page 7: ...CHINE ON A PAINT SYSTEM THAT IS OUTSIDE OR IN BREACH OF THE VESSELS CLASS RULES IS DEEMED A MISUSE OF THE EQUIPMENT THIS MACHINE MUST NOT BE USED BE USED ON PAINT SYSTEMS WITH AN ALUMINIUM CONTENT GRE...

Page 8: ...M USE OF MACHINE ON AREAS THAT ARE PAINTED WITH A PAINT SYSTEM THAT DOES NOT COMPLY WITH THE SPECIFICATIONS AND GUIDELINES AS SPECIFIED BY THE VESSELS INSTALLATIONS CLASSIFICATION SOECITY AND CLASS US...

Page 9: ...fety first when operating machine BEFORE STARTING THE OPERATION Congratulations on your new Rustibus de scaling machine In order to ensure your full benefit and safety of operation we recommend you to...

Page 10: ...way that may effect its EX ATEX compliance Confirm the correct air pressure before connecting hose supply Check oil level container and fill with air tool oil as required Only fill to 75 The Chain dru...

Page 11: ...achine tool should be carried out in an area environment that is safe free from potentially explosive oils acids gases vapors or radiation Only conduct maintenance on your machine in an area that is s...

Page 12: ...oduct or system components Make sure that the relevant system part is not under voltage or pressure before you assemble the product Protect the system against being switched on Regularly check the oil...

Page 13: ...filled with 0 1 litres of lube oil to ensure functionality upon next time of use Fill the oil into the T pipe 120 3021 by removing the cap 120 3020 Gently rotate the scaling head 2 3 times to make sur...

Page 14: ...lubricated For non incorporated air filtration systems ensure the machine is connected to a system comprising the following points 1 Air moisture filter separation unit 2 Air pressure regulation unit...

Page 15: ...red air and collect water in filter tank The water must be drained from the air filter tank when required Empty the tank by pushing the knob sideways at the tank bottom If the oil tank air filter is t...

Page 16: ...Connections there are holes to allow you to attach a safety pin through both sections Holes for Safety pin Safety pin HIGHLY RECOMMENDED It is also HIGHLY RECOMMENDED that you use a safety line wire...

Page 17: ...1 and secure the two locking bolts 2 The entire handle can be adjusted to fit various positions 3 depending on users requirements for comfort or operation area 1 2 3 Genuine Rustibus parts only Machi...

Page 18: ...s the efficiency of the vacuum system when used on the machine The cover is held in place at three points marked A B C and swings open to allow access When replacing the chain drum or wire brush it is...

Page 19: ...brake it might create an unbalance in the rotation To calibrate repair the balance the pin opposite to the broken one should be removed To use the Disposable Chain Drums an adapter is required 120 01...

Page 20: ...Replacing the chain drum ITEM NUMBERS 120 0154 WASHER BOLT FOR ADAPTER 120 0156 DISPOSABLE CHAIN DRUM 120 0157 ADAPTER INCL WASHER BOLT Genuine Rustibus parts only Machine may vary from pictures...

Page 21: ...Spare part list Rustibus X1200 AIR 120 X0013 120 X0010 120 X3001 Genuine Rustibus parts only 120 0158 120 0151 Machine may vary from pictures...

Page 22: ...3007 120 3008 120 3007 120 3013 120 3020 120 3008 120 3021 120 X3001 120 3022 120 3013 120 X3005 1 120 3013 120 3007 120 3013 120 3013 120 X3003 1 120 X3002 120 3012 120 3013 120 X3004 1 120 3008 120...

Page 23: ...HOSE 98 cm incl pressed on connections 120 X3005 1 HOSE 26 cm incl pressed on connections 120 3006 1 FITTING 3 4 5 PCS SET 120 3007 ELBOW 1 2 4 PCS SET 120 3008 ANS NIPPLE PCS 120 3008 1 ANS NIPPLE P...

Page 24: ...160 END PLATE DRIVE PCS 120 3170 BODY GASKET 2 PCS SET 120 3180 BODY PCS 120 3190 KEY PCS 120 3200 ROTOR ASSEMBLY PCS 120 3210 PUSH PIN 2 PCS SET 120 3220 SPRING VANE 4 PCS SET 120 3230 VANE 4 PCS SET...

Page 25: ...foundation of the machine itself Its vacuum port has been designed to be easy to use and not get in the way or hinder the operation of the machine You simply plug your vacuum hose directly on to the...

Page 26: ...air pressure flow Air hose or compressor is to small Restricted exhaust Poor lubrication Air hose between machine and compressor is to long Rustibus machine runs with low torque Dirt foreign material...

Page 27: ...e 3X1 5 E 120 2000 Rustibus 1200 Complete Single Phase 220V 50 or 60 Hz Incl 50 M Cable 2X1 5 E 120 X3000 Rustibus X1200 Air EX Complete W Air filter Lubricator Regulator 120 3000 Rustibus 1200 Air Co...

Page 28: ...ver GENUINE Rustibus PARTS ONLY Dalseide Shipping Services cannot be held liable for any damages to Rustibus machines or personnel as a result of use of non genuine parts We reserve the right to refus...

Page 29: ...227 2097 E mail antwerp rustibus com SINGAPORE Rustibus PTE LTD 18 Boon Lay Way 08 145 TradeHub 21 Singapore 609966 Phone 65 62 62 52 26 Fax 65 62 66 69 55 E mail singapore rustibus com HOUSTON TX Rus...

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