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RuggedBackbone™

RX1512

Hardware Installation Guide

Revision 105 - October 20, 2011

www.RuggedCom.com

Summary of Contents for RuggedBackbone RX1512

Page 1: ...RuggedBackbone RX1512 Hardware Installation Guide Revision 105 October 20 2011 www RuggedCom com ...

Page 2: ...ke technical improvements without notice Registered Trademarks ROX RuggedRated and eRSTP are trademarks of RuggedCom Inc RuggedRouter is a registered trademark of RuggedCom Inc RuggedBackbone is a trademark of RuggedCom Inc Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Linux is the registered trademark...

Page 3: ...nectors 20 3 2 2 Chassis Ground Connection 20 3 2 3 DC Power Supply Wiring Example 21 3 3 Critical Alarm Wiring 21 3 4 Serial Console Port 22 3 5 WAN Ports RJ45 22 3 6 WAN Ports BNC 23 3 7 Copper Ethernet Ports 23 3 7 1 RJ45 Twisted Pair Copper Ports 23 3 7 2 Gigabit Ethernet 1000Base TX Cabling Recommendations 23 3 7 3 Transient Suppression 24 3 8 Serial Ports RJ45 25 3 9 DDS Ports RJ45 25 3 10 D...

Page 4: ...al Specifications 37 4 1 Power Supply Specifications 37 4 2 Critical Alarm Relay Specifications 37 4 3 Copper Ethernet Port Specifications 37 4 4 Fiber Ethernet Port Specifications 38 4 4 1 Fast Ethernet 100Mbps Optical Specifications 38 4 4 2 Gigabit Ethernet 1Gbps Optical Specifications 39 4 5 Operating Environment 39 4 6 Mechanical Specifications 39 5 EMI And Environmental Type Tests 40 6 Agenc...

Page 5: ...15 2 22 W12 W22 Cellular Modem 15 2 23 D02 1 DDS RJ45 15 2 24 APE 1402 15 2 25 RX1512 Pluggable terminal block power module and fail safe relay connections 16 3 1 Installing Mounting Brackets 17 3 2 DIN Rail Mounting Front View 17 3 3 DIN Rail Mounting Side View 18 3 4 RX1512 Dimensions Front View 18 3 5 RX1512Dimensions Top View 19 3 6 RX1512 Dimensions Side View 19 3 7 RX1512 DC Power Connectors...

Page 6: ...8 3 25 Single Port Cellular Modem Antenna Connections 29 3 26 Dual Port Cellular Modem Antenna Connections 29 3 27 Cellular Modem Module Assembly W11 and W32 Single Antenna Modules 30 3 28 Cellular Modem Module Assembly W12 Dual Antenna Modules 30 3 29 APE Faceplate and Ports 32 3 30 APE Chassis Network Connection 33 ...

Page 7: ...Available Fiber Connector Types 28 3 10 Cellular Modem Modules 29 3 11 HSPA Antenna Requirements 30 3 12 APE Specifications 32 3 13 APE Module LED Indicators 35 4 1 Power Supply Specifications 37 4 2 Form C Contact Relay Specifications 37 4 3 Copper Ethernet Port Specifications 37 4 4 Fast Ethernet 100Mbps Optical Specifications 38 4 5 SFP Fast Ethernet Transceivers 38 4 6 Fixed Gigabit Transceive...

Page 8: ...s product contains a LASER system and is classified as a CLASS 1 LASER PRODUCT Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Caution Service This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void Changes or modifications not expre...

Page 9: ...C to 85 C 40 F to 185 F allows the RX1512 to be placed in almost any location 1 2 Feature Highlights Cyber Security Features Multi level passwords SSH SSL encryption Enable disable ports MAC based port security Port based network access control 802 1x VLAN 802 1Q to segregate and secure network traffic RADIUS centralized password management SNMPv3 encrypted authentication and access security Rugge...

Page 10: ...Multilink PPP RFC 1990 GOOSE messaging support IP Routing OSPF BGP RIPv1 RIPv2 VRRP Agent Traffic control NTP Server IP Multicast Routing DHCP Agent Option 82 Capable Frame Relay Support ISO and ITU compliant network certified ANSI T1 617 Annex D Q 933 or LMI Local Signaling Management Tools Web based SSH CLI management interfaces SNMP v1 v2 and v3 Remote Syslog Rich set of diagnostics with loggin...

Page 11: ...e Section 2 2 Line Modules LM The RX1512 features a single 12 60VDC power supply integrated with the Control Module For instructions on completing the power supply connections see Section 2 3 Power Supply All modules are built to the RuggedRated specifications of the RuggedBackbone RX1512 Each module type is described in the following sections To install a module into the RuggedBackbone chassis al...

Page 12: ...ndicator LEDs Line module indicator LEDs Alarm Indicator LED which indicates system alarm status Lamp Test Alarm Cutoff LT ACO button Removable 1GB Compact Flash CF card which contains active and fallback installations of the ROX operating system along with the configuration database and other system data Chassis ground connection For more information on connecting to the ports on the front panel ...

Page 13: ...X1512 supports two line modules in slots LM1 and LM2 Several types of line modules may be ordered depending on the type speed and number of Ethernet ports required The following illustrations show the typical port configurations and connectors available for RX1512 line modules For complete information on the available line modules refer to the RuggedBackbone RX1512 data sheet Only one T1 E1 module...

Page 14: ... 2 2 3 SFP Modular Figure 2 12 FG5 2 1000LX 1000SX SFP Figure 2 13 FX5 4 100FX 100LX 100SX SFP Figure 2 14 6FX50 6 100FX SFP 2 2 4 WAN Figure 2 15 TC1 1 T1 E1 RJ45 Figure 2 16 E01 1 E1 BNC Figure 2 17 TC2 2 T1 E1 RJ45 Figure 2 18 E02 2 E1 BNC Figure 2 19 TC4 4 T1 E1 RJ45 2 2 5 Serial Figure 2 20 6S01 6 Serial RJ45 ...

Page 15: ...15 RX1512 Installation Guide Rev 105 2 2 6 Cellular Modem Figure 2 21 W11 W21 W32 Cellular Modem Figure 2 22 W12 W22 Cellular Modem 2 2 7 DDS Digital Data Services Figure 2 23 D02 1 DDS RJ45 2 2 8 APE Appplication Processing Engine Figure 2 24 APE 1402 ...

Page 16: ...egrated with the Control Module The power supply and fail safe relay connections are made on a pluggable terminal block located on the front panel of the Control Module The RX1512 power supply input is 12VDC to 60VDC and delivers a maximum of 42W Figure 2 25 RX1512 Pluggable terminal block power module and fail safe relay connections ...

Page 17: ...chassis For panel mounting the mounting bracket provides four mounting holes For DIN rail mounting the DIN adaptor mounts to a standard 1 DIN rail and is secured with a lock screw on each adaptor To attach the mounting brackets align the brackets with the threaded holes on the sides of the appliance Secure the mounting brackets to the appliance with the screws included in the mounting bracket kit ...

Page 18: ...3 Installation RuggedCom RuggedBackbone 18 RX1512 Installation Guide Rev 105 Figure 3 3 DIN Rail Mounting Side View 3 1 1 RX1512Dimensions Figure 3 4 RX1512 Dimensions Front View ...

Page 19: ...3 Installation RuggedCom RuggedBackbone 19 RX1512 Installation Guide Rev 105 Figure 3 5 RX1512Dimensions Top View Figure 3 6 RX1512 Dimensions Side View ...

Page 20: ... to DC power supply wiring examples refer to Section 3 3 Critical Alarm Wiring The RX1512 has one 1 power supply installed Service personnel must isolate all power supplies prior to servicing 3 2 1 RX1512 DC Power Connectors Figure 3 7 RX1512 DC Power Connectors 3 2 2 Chassis Ground Connection The RX1512 chassis ground connection shown in Figure 3 8 Chassis Ground Connection uses a 10 32 screw It ...

Page 21: ...Alarm Wiring The Critical Alarm output relay signals critical error conditions that may occur on the RuggedBackbone RX1512 The contacts are energized upon power up of the unit and remain energized unless a critical alarm condition is detected Relay connections are shown in the Critical Alarm Relay Connector diagram You can configure control of the relay output through the ROX user interface A comm...

Page 22: ...low for pin configuration and assignment Figure 3 11 RJ45 Serial Console Port RJ45 Pin Signal Function 1 RX 2 RX 3 TX 4 NC 5 NC 6 TX 7 NC 8 NC Table 3 1 RJ45 Serial Console Pinout 3 5 WAN Ports RJ45 The RX1512 supports T1 E1 WAN ports to interface to standard T1 or E1 telecommunication infrastructure Carefully note the orientation of the RJ45 receptacle when inserting or removing cabling See the i...

Page 23: ...t 10 100 1000Base T Ethernet See the illustration and table below for pin configuration and assignment Figure 3 14 RJ45 Ethernet Pin Configuration RJ45 Pin 10 100Base Tx 10 100 1000Base Tx 1 RX A 2 RX A 3 TX B 4 NC C 5 NC C 6 TX B 7 NC D 8 NC D Table 3 3 RJ45 Ethernet Pin Assignment 3 7 2 Gigabit Ethernet 1000Base TX Cabling Recommendations The IEEE 802 3ab Gigabit Ethernet standard defines 1000 M...

Page 24: ...ts Power and data cables should intersect at 90 angles when necessary to reduce inductive coupling Optionally shielded screened cabling can be used The cable shield should be grounded at one single point to avoid the generation of ground loops 3 7 3 Transient Suppression All copper Ethernet ports on RuggedCom products include transient suppression circuitry to protect against damage from electrica...

Page 25: ...o not connect Pin 2 at this time doing so may cause hardware damage Pins 7 and 8 are connected internally No internal termination is provided In RS232 mode these pins enter a high impedance state A DTE that asserts RTS will see CTS asserted but hardware flow control is not performed on the port 3 9 DDS Ports RJ45 The RX1512 supports DDS port line modules with RJ45 connections The 56 kbps DDS port ...

Page 26: ...afely inserted and removed while the chassis is powered and operating When inserting or removing optics observe the following precautions Ensure that dust caps are mounted on SFP cages at all times unless you are in the process of inserting or removing an SFP module The dust caps prevent the accumulation of residue or particles that might inhibit proper operation Ensure that you have properly disc...

Page 27: ...inserted with the bail latch in the locked position Figure 3 18 SFP module orientation Figure 3 19 SFP module insertion SFP modules should slide gently into their ports and should lock in place when fully inserted Dust covers should be in place when installing the modules and should always be in place when cables are not connected 3 11 2 SFP Module Removal To remove the SFP module disconnect any c...

Page 28: ... fiber optic ports The Transmit TX and Receive RX connections of each port must be properly connected and matched for proper link establishment and operation The drawings in the following figures show a side and top view of each supported fiber optic connector type to assist in identifying the proper cable connection orientation Tx Rx Figure 3 21 LC Figure 3 22 MTRJ Tx Rx Figure 3 23 SC Tx Rx Figu...

Page 29: ...Module Order Code Description W11 1 Port Cell Modem GSM EDGE HSPA W12 2 Port Cell Modem GSM EDGE HSPA W21 1 Port Cell Modem EVDO Rev A Verizon Wireless W22 2 Port Cell Modem EVDO Rev A Verizon Wireless W32 1 Port Cell Modem GSM EDGE HSPA 1 Port Cell Modem EVDO Rev A Verizon Wireless Table 3 10 Cellular Modem Modules Figure 3 25 Single Port Cellular Modem Antenna Connections Figure 3 26 Dual Port C...

Page 30: ...5 1 2110 2170 3 5 1 Y 4 Band II WCDMA 1900 1850 1910 2 5 1 1930 1990 2 5 1 Y 4 Band VIII WCDMA 900 880 915 2 5 1 925 960 3 5 1 Y 5 Band V WCDMA 850 824 849 2 5 1 869 894 3 5 1 Y 5 Band VI WCDMA 800 830 840 2 5 1 875 885 3 5 1 Y 5 GSM 850 824 849 2 5 1 869 894 3 5 1 5 EGSM 900 880 915 2 5 1 925 960 3 5 1 5 GSM 1800 1710 1785 2 5 1 1805 1880 3 5 1 4 GSM 1900 1850 1910 2 5 1 1930 1990 2 5 1 4 Table 3...

Page 31: ...cage slide the silver catch down towards the antenna connector end of the module and flip the cage open 5 Hold the SIM card at its notched end with its connectors facing down and insert the SIM card into the cage 6 Flip the cage down and slide the silver catch up away from the antenna connector end of the module 7 Replace the back of the module and secure the back of the module with the four screw...

Page 32: ...rk 1 RJ45 Gigabit Ethernet interface faceplate connector 1 Gigabit Ethernet interface connected to internal RX1512 switch USB 2 USB 2 0 Maximum USB device power consumption through single port or combined through both ports 250 mA at 5 V Video DVI D LED Indicators Power Disk Activity Controls Momentary contact reset button Operating System Supports any x86 compatible operating compatible with hard...

Page 33: ...figured From the perspective of the RX1512 the port is just switch port where a device is connected Figure 3 30 APE Chassis Network Connection shows how the APE and the RX1512 are connected The APE module can have connectivity to devices or networks connected to regular ports on the RX1500 Figure 3 30 APE Chassis Network Connection 3 14 3 1 Placing the APE in a VLAN The port connecting the APE to ...

Page 34: ...ing system installation package requires a network connection connect a network cable to the Ethernet port Connect the other end of the cable to a functioning network port 3 With a pin or small screwdriver press and release the APE reset button 4 After the APE boots press the F2 key The BIOS screen appears 5 Navigate to the Boot menu Move the USB device to the first boot priority Your bootable USB...

Page 35: ...from the operating system instead of performing a hard reset with the reset button This helps to ensure graceful shutdowns and data integrity If absolutely required you can perform a hard reset with the reset button on the APE faceplate The reset button is recessed from the front surface of the faceplate Use a pin or small screwdriver to reach the button To reset the APE depress and hold the reset...

Page 36: ...wer up the APE module from ROX A Not currently In ROX version 2 2 the APE is isolated from ROX control ROX can identify the type of module present in the RX1512 line module slot and can monitor temperature information for the APE module Q Can I connect to the operating system running on the APE from one of the ports on the other slots A Yes In ROX assign lm APE_slot 1 where APE_slot is the line mo...

Page 37: ... Alarm Relay Specifications Voltage Current 30VDC 2A Table 4 2 Form C Contact Relay Specifications 4 3 Copper Ethernet Port Specifications The RX1512 can be ordered with several different modules which contain 10 100Tx or 10 100 1000Tx Ethernet ports All copper Ethernet ports have the following specifications Parameter Specification Notes Speed 10 100 or 10 100 1000 Mbps Auto negotiating Duplex FD...

Page 38: ...ons Fixed Fast Ethernet Transceivers Order Code Mode Connector Type Cable Type µm Tx λ typ nm Tx min dBm Tx max dBm Rx Sensitivity dBm Rx Saturation dBm Distance typ km Power Budget dB 62 5 125 19 12 FX01 MM ST 50 125 1300 22 5 14 31 14 2 8 5 62 5 125 19 12 FX02 MM SC 50 125 1300 22 5 14 31 14 2 8 5 FX11 and 4FX11 MM LC 62 5 125 1300 19 14 32 14 2 13 62 5 125 19 12 FX03 and 4FX03 MM MTRJ 50 125 13...

Page 39: ...G52 SM LC 9 125 1310 9 5 3 19 3 10 9 5 FG53 SM LC 9 125 1310 7 3 23 3 25 16 FG54 SM LC 9 125 1550 0 5 23 3 70 23 Table 4 7 SFP Gigabit Transceivers Notes 1 Maximum segment length is greatly dependent on factors such as fiber quality and the number of patches and splices Please consult RuggedCom sales associates when determining maximum segment distances 2 All optical power numbers are listed as dB...

Page 40: ...rth ground ports 10V 3 40 A m continuous 1000 A m for 1 s Note a IEC 61000 4 8 Magnetic Field Enclosure Ports 1000 A m for 1 s 5 IEC 61000 4 29 Voltage Dips Interrupts D C Power ports 30 for 0 1s 60 for 0 1s 100 for 0 05s N A Signal ports 2 5kV common 1kV diff mode 1MHz 3 IEC 61000 4 12 Damped Oscillatory D C Power ports 2 5kV common 1kV diff mode 1MHz 3 Signal ports 30V Continuous 300V for 1s 4 I...

Page 41: ... diff mode 1MHz Signal ports 5kV Fail Safe Relay output IEEE C37 90 H V Impulse D C Power ports 5kV Signal ports 2kVAC IEEE C37 90 Dielectric Strength D C Power ports 2kVDC a Meets Class 2 requirements for an all fiber configuration Meets Class 1 requirements for copper ports Table 5 2 IEEE 1613 C37 90 x EMI Immunity Type Tests a Test Description Test Levels IEC 60068 2 1 Cold Temperature Test Ad ...

Page 42: ...2007 CAN CSA C22 2 No 60950 1 07 CE EN 60950 EN 61000 6 2 CE Compliance is claimed via Declaration of Self Conformity Route FCC FCC Part 15 Class A CISPR EN55022 Class A FDA CDRH 21 CFR Chapter 1 Subchapter J Laser Eye Safety ISO ISO9001 2008 Designed and manufactured using an ISO9001 2008 certified quality program Table 6 1 Agency Approvals ...

Page 43: ...ct contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void For warranty details visit www RuggedCom com or contact your customer service representative Should this product require service contact the factory at RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Phone 1 905 856 5288 Fax 1 905 856 1995 ...

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