Real Time Automation, Inc.
1
1-800-249-1612
Firmware Version 8.4.6
460ECPS-N700
Protocol Gateway
Product User Guide
Page 1: ...Real Time Automation Inc 1 1 800 249 1612 Firmware Version 8 4 6 460ECPS N700 Protocol Gateway Product User Guide...
Page 2: ...ion or limitation of incidental or consequential damages therefore the limitations set forth in this agreement may not apply to you No patent liability is assumed by Real Time Automation with respect...
Page 3: ...guring Output Instance 19 Configuring Input and Output Instances cont 20 PROFINET IO Server Configuration 21 PROFINET IO Server Slot Configuration 22 PROFINET IO Server Slot Configuration Auto Configu...
Page 4: ...uration Security Levels 54 Security Log In 55 Security Log Out 56 Email Configuration 57 Alarm Configuration 58 Diagnostics Alarm Status 60 Alarms Active 60 Alarms Clear 61 Change of State COS Configu...
Page 5: ...2 Released ASCII Protocol on N2E Hardware 3 Released ES Protocol on N2E Hardware 4 Updated Profinet Code and new GSDML V2 3 on NNA1 Hardware Bug Fixes 1 Cleaned up ASCII parser and concatenation funct...
Page 6: ...onfigure the 460ECPS N700 gateway For further customization and advanced use please reference the appendices located on the CD or online at http www rtautomation com product 460 gateway support If at...
Page 7: ...h as LEDs For these sections be sure to identify the hardware platform you are using To find which hardware platform you are using 1 Look on the front or back label of the unit for the part number 2 O...
Page 8: ...Inc 8 1 800 249 1612 Hardware N700 Powering the Gateway Connect an 12 24 VDC power source to the gateway Use Barrel Connector with Center Outer Shell OR 2 Pin Terminal power connection with Red Wire...
Page 9: ...under the DIN Rail 3 While pressing the 460ECPS N700 against the rail press up to engage the spring loaded lower clip and rotate the unit parallel to the DIN Rail 4 Release upward pressure Removing F...
Page 10: ...ogram from the CD ROM 3 Find unit under Select a Unit a Change Gateway s IP address to match that of your PC if DHCP has failed i You will know DHCP has failed if the gateway s IP address is AutoIP at...
Page 11: ...fault Gateway 2 The gateway must be on the same Network Subnet as the PC whether it s setup for DHCP or Static Once you have both devices on the same network you should be able to ping the gateway usi...
Page 12: ...ed after every change Multiple changes can be made before a restart but they will not be committed until the gateway is restarted When all desired changes have been made press the Restart Now button T...
Page 13: ...led Configuration cannot be changed during Running Mode If changes are needed click the Configuration Mode button shown in the green box below Configuring Mode Protocol communication is stopped and no...
Page 14: ...ice Configuration The device configuration area is where you assign the device description paramter Changes can only be made when the gateway is in Configuration Mode Once you are done configuring the...
Page 15: ...Once you are done configuring the Network Settings click the Save Parameters button If you are changing the IP Address of the gateway the change will not take effect until the unit has been rebooted...
Page 16: ...page 1 Network Interface Select which network you wish to communicate with EtherNet IP Scanner 2 Delay Between Connect Attempts Enter the amount of time the gateway will delay between attempts to mak...
Page 17: ...you can make any additional changes needed to that new adapter 2 The Enable check box should be selected for the device 3 Enter a Device Label to identify the device within the gateway 4 Enter the uni...
Page 18: ...defined by the I O adapter device This must match for proper communication 5 Priority Select the appropriate value as defined by the I O adapter Default value is scheduled 6 Connection Type Select the...
Page 19: ...ill occur 4 Output Instance This is the Output Instance defined by the I O adapter device This must match for proper communication 5 Priority Select the appropriate value as defined by the I O adapter...
Page 20: ...c 20 1 800 249 1612 Configuring Input and Output Instances cont If you are configuring multiple devices click or to navigate to another device If this is the only device you are configuring click the...
Page 21: ...ssigned by TIA Portal or STEP 7 Note To properly set communication to the PROFINET Controller you will need to install the GSD file that is downloadable on the configuration web page or on the CD that...
Page 22: ...64 and 128 Bytes 2 Data Format sets the formatting of the data Automap will use this packing size to map data to from the other protocol There are three ways to configure this protocol Auto Configure...
Page 23: ...er possible Any 32 Bit Float will be mapped as 32 Bit Float Any 64 Bit Float will be mapped as 64 Bit Float Any Strings will be mapped as Short String Any Coils or 1 8 16 32 Bit Binary Packs will be m...
Page 24: ...mized there could potentially be a lot of wasted unused data space but it will be organized more logically from the Master Client s point of view Group by Data Type Group by Data Type goes through the...
Page 25: ...s clicked there are two options on how to proceed i To keep the data slots that are already configured press OK You would want this option if you are adding additional data slots or you want to modify...
Page 26: ...Real Time Automation Inc 26 1 800 249 1612 Example Setup Gateway Configuration Example Siemens Simatic Step 7 Configuration Example Siemens TIA Portal Configuration Example...
Page 27: ...ion in the right pane Double click on the Hardware icon 2 IF YOU HAVE ALREADY INSTALLED THE GSD FILE SKIP TO STEP 9 OTHERWISE Under Options select Install GSD Files 3 Insert the CD that was shipped wi...
Page 28: ...l see the RTA profile under PROFINET IO Additional Field Devices Gateway 460PSxx 9 IF YOU HAVE ALREADY CONFIGURED THE PROFINET I O CONTROLLER SKIP TO STEP 11 OTHERWISE Right click on the PN IO block a...
Page 29: ...29 1 800 249 1612 11 Find the RTA device in the I O tree It will be under PROFINET IO Additional Field Devices Gateway 460PSxx 460PSxx 1 port 12 Once found drag the Standard icon into the network lin...
Page 30: ...tomation Inc 30 1 800 249 1612 13 Double click the gateway icon to open the properties window If not already done uncheck the Assign IP Address via IO controller option some versions already do this a...
Page 31: ...RTA device click on the PLC tab Ethernet Assign Device name 15 Click on the Assign name button to give the RTA a name This name will appear on the RTA Profinet configuration page If you would like to...
Page 32: ...odule to slot 1 one 128 byte input module to slot 2 and one 32 byte output module to slot 11 Siemens PLC Configuration 17 When finished click the Save and Compile button and then the Download to PLC b...
Page 33: ...tal 1 In your project click the Device View tab and click your PLC 2 IF YOU HAVE ALREADY INSTALLED THE GSD FILE SKIP TO STEP 9 OTHERWISE Under Options select Manage general station description file GS...
Page 34: ...he Network View tab in your project 8 Navigate to the right hand side of the screen under the Hardware catalog and you will see the RTA profile under Other field devices PROFINET IO Gateway Real Time...
Page 35: ...From the dropdown menu select rta 460ps Right click on the RTA device to select Properties 12 Go down to the Ethernet addresses 13 Be sure that the IP address is set directly at the device option is s...
Page 36: ...ht click on the RTA device and select the Assign device name 15 Select the RTA device and click on the Assign name button to give the RTA a valid name on the network Once the RTA gateway is in run mod...
Page 37: ...og on the right panel to show the available modules to insert into the device overview slots To match the above configuration in the 460 gateway add one 8 byte input module to slot 1 one 128 byte inpu...
Page 38: ...twork view tab click the port of PLC click the Compile button and Download to Device button in red Terminology Note and Example I addresses refer to Input Q addresses refer to Output B refers to bytes...
Page 39: ...Real Time Automation Inc 39 1 800 249 1612 18 Once everything is downloaded to the PLC there will be a green check box on both devices then click Go Online see red box...
Page 40: ...e details Option 2 String Auto Configure The gateway will automatically take the string data type from one protocol and map it into the other See String Auto Configure section for more details Option...
Page 41: ...tocol 1 to Protocol 2 or Protocol 2 to Protocol 1 button correlating to the direction you wish to see the data This page is very useful when verifying that all data is mapped somehow from one protocol...
Page 42: ...m Modbus registers 400001 400005 and therefore can pass the data on to the PLC tag called MC2PLC_INT The 460 gateway has NOT received valid responses from Modbus register 400011 400012 As a result the...
Page 43: ...ex and ASCII If there are values of Data Not Valid on this page it indicates that the source has not been validated yet and no data is being sent to the destination In the example below this page refl...
Page 44: ...r data type If the Auto Configure function does not map the data as you want or you want to add modify the mappings you may do so by going into Manual Configure mode The following are examples of the...
Page 45: ...then only 1 operation is allowed c Select the Operation s to perform i Math Operations are performed in the order they are selected ii If more than one point is selected on the source the Math Operat...
Page 46: ...except manipulations will be conducted against the 64bit floating point to allow for large data 3 Ticks Per Second a The gateway operates at 200 ticks per second This equates to one tick every 5ms Thu...
Page 47: ...ult 0x80 7 128 nonrecoverable fault For this example the ETC Status is mapped to a PLC tag called PLC_Status Example ETC Status is 0x00000013 19 decimal here is the break down Hex Bit Decimal Explanat...
Page 48: ...e fault config err 0x10 28 268 435 456 Configuration Mode 0x20 29 536 870 912 No Ethernet Cable Plugged In For this example the MC Status is mapped to a PLC tag called MC_Status Example MC Status is 0...
Page 49: ...string 1 Enable red box above Check to enable mapping If not checked this mapping is skipped 2 Source Field yellow box above a Group Select the string data group you set up in the protocol config to...
Page 50: ...ed to Manual Configure Mode or click Cancel to remain in Auto Configure Mappings Mode Once OK is clicked there are 2 options on how to proceed from here 1 To keep the mappings that are already configu...
Page 51: ...of the Mapping Configuration page and select Auto Configure Mappings Click OK to proceed to delete all current mappings and go back to Auto Configure Mappings Mode Click Cancel to keep all mappings an...
Page 52: ...at register 1 and want to see if 400011 is mapped If it is not in this text box then it is not mapped and no data will be transferred This is the text display for the example shown under the Data Mapp...
Page 53: ...ax of 32 characters case sensitive a Re enter the Password 4 E mail In case the password was forgotten a user can have their password e mailed to them if e mail was configured 5 Hint A helpful reminde...
Page 54: ...can have a separate security level associated with it for each user Security Levels 1 Full Access Capability to view and configure a web page 2 View Access Capability to view a web page but cannot co...
Page 55: ...login Password Password of the user to login Log In If login is successful the user will be redirected to the Main Page Send Password to Email Sends the specified User s Password to the email configur...
Page 56: ...et of the gateway by physically removing and restoring power from the gateway Once power is restored you may navigate to the IP address of the gateway as normal Security Log Out Once a user is done wi...
Page 57: ...use 2 SMTP Mail Password If authentication is required enter the SMTP Server s password Optional 3 SMTP Server Enter the Name of the SMTP Server or the IP Address of the Server 4 From E mail Enter th...
Page 58: ...ction a Top dropdown select the Data Group This dropdown menu will contain all groups that go from the gateway to the network b Lower dropdown select the Data Point s Specific Point This is used to se...
Page 59: ...he Clear Error Value Ex Ticks Since Powerup 5000 This will clear the alarm after 5000 ticks have elapsed since the unit powered up 6 Enter an Alarm Name This will make the alarm unique and will be ava...
Page 60: ...either OK or ALARM 8 of Times Active This count represents the number of times this alarm has become active If an alarm is triggered this count will increment Alarms Active While one or more alarms a...
Page 61: ...occur 1 A one time notification will be sent to the email associated with the alarm a For duplicate emails to occur the alarm must become active and then be cleared again 2 Total Alarms Active will d...
Page 62: ...his is to be used to prevent jitter Default value is 0ms This timer takes priority over the Stale Data Timer There is a separate timer per data mapping This timer is active only after the first write...
Page 63: ...t are enabled Error The number of mappings that are enabled that have an error First Error This is a detailed description of the first mapping that has an error Common Errors 1 Destination or Source P...
Page 64: ...s 10 1 54 40 this will only clear the values for that specific device This will reduce the overall values indirectly Device Status This will only display when viewing All Adapters 1 Connected and Runn...
Page 65: ...munication to go inactive a The other protocol must be Connected 7 Off No Ethernet cable plugged in Variables These are the values for All Adapters or the specific adapter selected 1 Network Bitmap St...
Page 66: ...ction to the adapter c Connection size mismatch One of the assembly sizes configured in the gateway does not match that Adapter device d RPI Values s not acceptable The gateway is trying to access the...
Page 67: ...auto refresh every five seconds with the latest data Clear All Values This will only affect displayed values 1 This will reset all displayed values back to zero 2 If viewing PROFINET IO Server this wi...
Page 68: ...b The gateway has completed the Profinet setup sequence and will start cyclic communication 2 Release AR a A Release Application Relationship command has been received b Profinet communication have b...
Page 69: ...onfiguration file or a configuration file from another device into the 460 gateway whenever it is in Configuration Mode Upon clicking the Choose File button you will be prompted to select a location f...
Page 70: ...m gateway you wish to copy the configuration from 2 Power up the gateway you wish to copy the configuration to DO NOT INSERT SD CARD YET 3 Navigate to the webpage inside the unit 4 Navigate to the dro...
Page 71: ...le System Usage Memory Usage and Memory Block Usage Here you can also View the full revision of the software View all the files stored in the Flash File System within the gateway Configure the size of...