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ROYAL OAK C1809A, Assembly Instructions Manual, Page: 1 / 29

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ROYAL OAK C1809A Assembly Instructions Manual Download Page 1

 
 

ASSEMBLY INSTRUCTIONS 

READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY. 

RETAIN THIS MANUAL FOR FUTURE REFERENCE. 

 

 
 
 
 
 
 

 

HEAVY DUTY 

CHARCOAL 

GRILL/SMOKER 

 

Model # C1809A 

Product Code # 230-940-431 

HEAVY DUTY 

ADD-ON FIREBOX 

(OPTIONAL – SOLD SEPARATELY) 

 

Model # C1809B 

Product Code # 230-941-433 

Summary of Contents for C1809A

Page 1: ...CTIONS CAREFULLY BEFORE ASSEMBLY RETAIN THIS MANUAL FOR FUTURE REFERENCE HEAVY DUTY CHARCOAL GRILL SMOKER Model C1809A Product Code 230 940 431 HEAVY DUTY ADD ON FIREBOX OPTIONAL SOLD SEPARATELY Model...

Page 2: ...her combustible surfaces Use grill only on a hard stable surface that can support the grill s weight Allow 10 feet of clearance between grill and any combustible materials when in use or after use whi...

Page 3: ...y may fall closed suddenly causing bodily injury Do not lean on or place more than 10 pounds on the shelves WARNING If grill catches fire use an ABC fire extinguisher to put out fire Never attempt to...

Page 4: ...DESCRIPTION PICTURE OF PART QUANTITY 1 MAIN BODY ASSEMBLY 1 PC 2 RIGHT LEG 2 PC 3 LEFT LEG 2 PC 4 BOTTOM SHELF 1 PC 5 WHEEL AXLE 1 PC 6 WHEEL 2 PC 7 SMOKE STACK ASSEMBLY 1 PC 8 FRONT SHELF 1 PC 9 FRON...

Page 5: ...DLE 1 PC 11 SIDE DOOR 1 PC 12 LID HANDLE 1 PC 13 PORCELAIN COATED COOKING GRATE 3 PC 14 CHARCOAL GRATE 3 PC 15 HEAT INDICATOR 1 PC 16 DRIP CUP HOLDER 1 PC 17 LATCH RECEIVER 1 PC 18 HINGE 1 PC 19 MAIN...

Page 6: ...6 HARDWARE LIST HARDWARE LETTER DESCRIPTION PICTURE OF HARDWARE QUANTITY A SCREW 35 PC B NUT 26 PC 2 pre installed C WHEEL AXLE NUT 2 PC D WASHER 4 PC E HINGE PIN SCREW 2 PC pre installed...

Page 7: ...non abrasive surface to avoid scratching the paint Be sure to remove any labels that are on the grill before attempting to use STEP 1 Unscrew Hardware E Hinge Pin Screws from Part 19 Main Body Lid an...

Page 8: ...t of mounting holes in Part 1 Main Body Assembly Make sure when attaching leg that the small hole for the Bottom Shelf side tab is pointed in toward the center A 1 A 3 A A A B STEP 4 Attach Part 4 Bot...

Page 9: ...Nut attach Leg to the upper right set of mounting holes in Part 1 Main Body Assembly A 2 STEP 6 Take 1 piece of Part 3 Left Leg and attach to Part 4 Bottom Shelf by inserting side tab into the hole i...

Page 10: ...longer stub faces inward towards the leg Tighten both pieces of Hardware C Wheel Axle Nut onto the Wheel Axle locking the Wheels in place Use a pair of pliers to grip the center of the Wheel Axle whil...

Page 11: ...to its legs Using 4 pieces each of Hardware A Screw and Hardware B Nut attach Part 7 Smoke Stack Assembly to Main Body as shown below STEP 10 Thread Part 16 Drip Cup Holder through drip hole in bottom...

Page 12: ...Main Body as shown below Then using 4 pieces of Hardware A Screw attach the 2 pieces of Part 9 Front Shelf Support to both the Front Shelf and the Main Body as shown below A A 9 8 STEP 12 Using 4 piec...

Page 13: ...14 STEP 13 Using 1 piece of Hardware A Screw attach Part 17 Latch Receiver to Main Body Using 2 pieces of Hardware A Screw attach Part 18 Hinge to Main Body 18 17 STEP 14 Slide the hinge pins of Part...

Page 14: ...f Part 13 Porcelain Coated Cooking Grates into grill To help distinguish the grates the Porcelain Coated Cooking Grates have a glossy black finish STEP 16 Slide Part 19 Main Body Lid back onto Main Bo...

Page 15: ...of Hardware A Screw attach Part 12 Lid Handle to the Lid Assembly of Royal Oak Heavy Duty Smoker Grill is now complete BE SURE TO REMOVE ANY LABELS FROM GRILL BEFORE USE PROCEED TO PAGE 16 FOR INSTRU...

Page 16: ...ND HARDWARE PART 20 FIREBOX 1 PC PART 21 FIREBOX SHELF 1 PC PART 22 FIREBOX SHELF SUPPORT 2 PC PART 23 FIREBOX LID 1 PC PART 24 FIREBOX LID HANDLE 1 PC PART 25 FIREBOX PORCELAIN COATED COOKING GRATE 2...

Page 17: ...iding door off of Part 18 Hinge Set aside 2 Unscrew the 2 pieces of Hardware A Screw and remove Part 18 Hinge from Main Body Set aside 3 Unscrew the 1 piece of Hardware A Screw and remove Part 17 Latc...

Page 18: ...23 Firebox Lid and slide Lid off of Firebox Set aside E STEP 19 Be sure to have 2 people complete this step Using 9 pieces of Hardware A Screw attach Part 20 Firebox to Part 1 Main Body Attach the to...

Page 19: ...ew attach Part 17 Latch Receiver to Firebox Using 2 pieces of Hardware A Screw attach Part 18 Hinge to Firebox STEP 21 Slide the hinge pins of Part 11 Side Door into the Hinge and use latch to open an...

Page 20: ...Shelf to front of Firebox Using 4 pieces of Hardware A Screw attach both pieces of Part 22 Firebox Shelf Support to the Firebox and the Firebox Front Shelf A A STEP 23 Slide Firebox Lid onto Firebox...

Page 21: ...andle to Part 23 Firebox Lid 24 A 23 STEP 25 Insert 2 pieces of Part 26 Firebox Charcoal Grate into the Firebox Then insert 2 pieces of Part 25 Firebox Porcelain Coated Cooking Grate into the Firebox...

Page 22: ...are metal plate on the bottom The Right Legs are shorter and have large holes at the bottom for the Wheel Axle to run through HOW DO I COOK ON THE GRILL SMOKER WITHOUT THE FIREBOX USING INDIRECT HEAT...

Page 23: ...put more than 5 pounds of regular charcoal briquets OR 4 pounds of instant light charcoal briquets OR 3 pounds of lump charcoal into the Grill Smoker 4 Light fire 5 If you choose to use lighter fluid...

Page 24: ...taste on your food Only add regular charcoal or wood chunks to an existing fire GRILLING OVER DIRECT HEAT You can also use your Grill Smoker to grill over direct heat Build fire in the Firebox and or...

Page 25: ...oods are hickory and mesquite Hickory imparts a milder flavor where mesquite is more intense Other common wood varieties are oak apple pecan and cherry It is important to never use pine cedar or kiln...

Page 26: ...If you have built your fire in the Grill Smoker then group the chicken breasts away from the coal bed and near the Smoke Stack Sprinkle Joe s Sticky Sweet and Spicy Seasoning liberally over chicken a...

Page 27: ...Grill Smoker or in the optional Add On Firebox sold separately so that you cook with indirect heat Once charcoal is ready to cook on add a few wood chunks to the fire Place Spare Ribs into Grill Smok...

Page 28: ...ke for 4 hours flipping every hour Make sure brisket is positioned away from the coal bed near the smoke stack Add charcoal and wood as needed to maintain cooking temperature After brisket has cooked...

Page 29: ...duct Repair labor is not covered This warranty does not cover surface scratches or heat damage to the finish which is considered normal wear All warranty claims apply only to the original purchaser an...

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