Royal Enfield Himalayan, Service Manual, Page: 99 / 214

ROYAL ENFIELD HIMALAYAN BS III VEHICLE SERVICE MANUAL
98
Fastener, Size, Tool Usage, Precautions, Photos
Aggregate to Assemble/
Instructions
S.
No.
Fork oil capacity:
455ml/leg
11.16
Front Fork Assy LH
& RH
Front Fork Internals

Assembly Outer tube
over inner tube assembly
bottom such that it is
seated fully against the
spindle taper.

Locate copper washer
on hex socket screw and
tighten outer tube to
piston – front fork.

Remove special tool

Gently tap plastic spacer
and oil seal, into fork end
till the oil seal is below
the lock ring groove in
the fork end

Assemble lock ring over
oil seal on the main tube

Press dust cap into fork
end till it is seated flush in
fork end.

Insert closed coil end of
the spring 1 (long) into
inner tube.

Fill 455ml of fork oil per leg

Locate thrust washer
and tube spacer inside
inner tube.

Assemble plain washer
over spacer and tighten
with the special hex cap nut.

Repeat process to
assemble other fork.