Royal Enfield Himalayan, Service Manual, Page: 149 / 214

ROYAL ENFIELD HIMALAYAN BS III VEHICLE SERVICE MANUAL
148
Fastener, Size, Tool Usage, Precautions, Photos
Aggregate to Assemble/
Instructions
13.3
Front Disc Brake

Locate caliper on fork
end LH and ensure the
brake disc is positioned
between the brake
pads.

Tighten caliper assembly
to fork end with 2 hex
bolts.
S.
No.
13 .3.3
Wheel caliper on
fork end LH
Hex bolt: M10
Socket spanner: 12mm
Torque: 30Nm (3.0Kgm)
13.3
Front Disc Brake

Locate master cylinder
assembly on the handle
bar.

Locate clamp on handle
bar and tighten the
master cylinder assy. To
handle bar with 2 hex
bolts.

Smear the piston, seals
and cylinder bore with
fresh brake fluid and
assemble piston sub-
assembly into the
master cylinder by gently
pushing it into the bore.
13 .3.4
Master cylinder on
handle bar
Hex Bolts : M6
Socket spanner : 8mm
Torque : 9Nm (0.9 KgM)
NOTE:
Ensure the circlip is seated
correctly inside the groove.