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Royal Enfield Classic 350, Owner'S Manual, Page: 78 / 100

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Royal Enfield Classic 350 Owner'S Manual Download Page 78

7 6

1. Water wash the vehicle and dry  it with a clean cloth
2. Electrolyte .................................................... Check level  & top-up
3. Battery  terminals ........................................ Clean  and  apply  petroleum  jelly
4. Drive  chain  free  play .................................. Check,  clean,  lubricate  &  adjust
5. Rear  brake  pedal  pivot................................ Lubricate
6. Rear  brake..................................................... Cam clean, lubricate & Adjust play
7. Wheel  rims  front  &  rear.............................. Check  spokes  tightness
8. Front  brake ................................................... Check & top up brake fluid level
9. Tyres  front &  rear........................................ Check  wear and  tread  depth
10. Air  filter  element ........................................ Clean
11. Spark  plugs  (2  Nos) .................................... Check, clean &  adjust gap
12. H.T.  Leads...................................................... Inspect  for  cracks
13. Carburetor..................................................... Clean & tune
14. Fuel  filter....................................................... Clean
15. Fuel  hose ....................................................... Inspect  for  cracks
16. Rubber  hose,  Air  filter  to  carburetor....... Inspect  for  cracks
17. Accelerator  /  TPS  cable................................ Check  &  adjust  play
18. Clutch  cable................................................... Adjust  play
19. Engine  oil  sump  strainer............................ Clean
20. Engine  oil ..................................................... Replace
21. Engine  oil  filter  element............................. Replace
22. Hand  levers  &  kick  starter  pivot .............. Lubricate
23. Steering  system........................................... Check, Lub. steering balls & adj. play

III Free Service : Activities

Job Card  No:

Date :

Odo  Reading  :

Name  of  Dealer /

ASP with  Code:

..........................
..........................

ASP  /  Dealer’s

Stamp  &  Signature

Customer Copy

Summary of Contents for Classic 350

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Page 4: ... Parking 25 Parking 26 Tools First aid kit 27 Periodical maintenance 28 Recommended lubricants 31 Do it yourself 32 Washing procedure 49 Storage precautions 50 Long trip precautions 52 Complete Wiring diagram 53 Trouble shooting 54 Warranty terms and conditions 62 Emission Warranty 64 Log Book 69 Free Service coupons 70 Paid Service Maintenance Record All India Road Signs Notes Annexures Vehicle I...

Page 5: ... Installation Form VIF No Name Door No Street Locality City State Pin Contact Nos Res Off Mobile Email Engine No Battery No Frame No Battery make Reg No Licence No Date of Sale Valid till dt Model Key No Tyre make Colour Sold by Dealer Code ...

Page 6: ...n and signed to the service outlet Availing the free services in the specified time is a prerequisite for warranty consideration The cost of fuel oil grease etc used for all free services are chargeable to the customer NOTE Please ensure that the free service details are recorded in this sheet immediately after the service is carried out Date of Service Kms Covered Servicing Dealer s Name Address ...

Page 7: ...S 29 Lubrication Wet Sump Forced lubrication Engine oil capacity 2 75 lits Engine oil grade Royal Enfield 15W50 API SL Engine Oil JASOMA FD Sprocket 16 Teeth Rear Wheel Sprocket 38 Teeth Cooling Natural air flow TRANSMISSION Clutch Wet multiplate 6plates Primary drive 3 8 Duplex chain sprocket Primary ratio 2 15 1 Gear box Constant mesh 5 Speed Gear ratio 1st 3 06 1 2nd 2 01 1 3rd 1 52 1 4th 1 21 ...

Page 8: ...city 60ml Brake Oil Grade DOT 3 or DOT 4 Tyre size Front 90 90 X 19 52P Rear 110 90 X 18 61P TYRE PRESSURE Solo Front 20 psi 1 41kg cm2 Rear 30 psi 2 11kg cm2 With Pillion Front 22 psi 1 55kg cm2 Rear 32 psi 2 20kg cm2 Fuel tank capacity 13 5 litres Reserve 2 litres approx ELECTRICALS Generation Alternator magneto System 12V DC Ignition Digital Dual Spark Ignition TCI System Battery 12V 14AH MF Sp...

Page 9: ...m NOTE Values Dimensions given above are for your guidance only In view of continuous improvements being done on our products the specifications are likely to change without prior notice Specifications Fuel tank is not a measuring instrument The capacity of tank may vary slightly from specified value WARNING Using bulbs other electrical gadgets other than specified rating may lead to over loading ...

Page 10: ...jury to yourself or others and damages to the motorcycle WARNING Indicates a potentially hazardous situation Disregarding this message may result in injury to rider or other persons CAUTION This message if disregarded may result in damage to the vehicle NOTE Indicates important and useful messages for clear understanding Safety Definitions NOTE BS III This vehicle meets Emission Norms Bharat Trem ...

Page 11: ... completely relaxed Keep your elbows close to your body Keep your toes in straight ahead direction Slightly press the knee pad of petrol tank with the knees Hold the handle grip close to its inner end Look extensively including rear view mirror without turning the head BRAKING Use both front and rear brakes together for maximum braking efficiency WARNING Applying any one of the brakes suddenly may...

Page 12: ...11 FRAME NUMBER Punched on steering head tube RH side ENGINE NUMBER Punched on top of the engine LH side Vehicle Identification Numbers ...

Page 13: ...RH 13 Shock Absorber gas filled 14 E Start Motor 1 Rear Trafficator RH 2 Air filter box 3 Carburetor 4 Head Light 5 Front Number Plate 6 Front Trafficator RH 7 Steering lock 8 Brake Pedal 9 Kick Start Lever 10 Silencer 1 4 6 5 7 8 9 10 11 13 14 12 RIGHT SIDE VIEW 2 3 ...

Page 14: ...el Tap 4 Battery Box Cover 5 Seat Rider 11 Gear Change Lever 12 Horn 13 Pilot Lamp LH 6 Seat Pillion Rider 7 Rear Trafficator LH 8 Number Plate Rear 9 Side Stand 10 Center Stand Location of Key Parts LEFT SIDE VIEW 1 2 3 4 5 6 7 8 10 9 11 12 13 ...

Page 15: ...Switch 2 Horn Button 3 Head Lamp Dip Switch 4 Cluth Lever 1 5 3 4 2 6 7 8 9 10 11 12 5 Ignition Switch 6 Speedo Meter 7 Ammeter 8 Engine Kill Switch 9 Brake Lever 10 Pilot Head Lamp Switch 11 E Start Switch Button 12 Petrol Tank Cap TOP VIEW ...

Page 16: ...15 ON Turn Key Clockwise to open NOTE During fuel tank cap lift position key will not come out Gently press Lid to close OFF Operation of Controls IGNITION SWITCH FUEL TANK CAP ...

Page 17: ... STEERING LOCK NOTE Key is common for ignition petrol tank cap steering lock side boxes and battery cover Key for fuel tank and tool boxes can be removed from the lock only in locked condition Turn Key clockwise to lock Turn Key anticlockwise to unlock NOTE Turn handle bar to extreme left before attempting to lock the steering ...

Page 18: ...VER Turn Key clockwise lift the battery box cover gently FUSE LOCATION Open LH side box cover to check fuse condition E START BUTTON ENGINE STOP SWITCH ON OFF Operation of Controls BATTERY CARRIER ELECTRIC START SWITCH ...

Page 19: ...18 Operation of Controls HEAD LIGHTS SWITCH DIMMER SWITCH OFF Pilot ON Head Lamp ON High Beam Low Beam Flash button ...

Page 20: ...ine Riding the motorcycle with the choke ON will increase pollution and result in high fuel consumption and loss of power ON OFF PullOut Press Operation of Controls TURN SIGNAL SWITCH HORN Left turn signal ON OFF Push top off Right turn signal ON Press Choke ...

Page 21: ...Turn knob downward position Reserve ON Turn knob upward position Front Brake Rear Brake Operation of Controls Pre Operational Checks FUEL TAP CHECK FOR 1 Petrol level in the tank and leaks 2 Operate and free play of front and rear brakes Brake Pedal ...

Page 22: ...e tyre and correct tyre pressure 8 Lub oil level should be in between MAX MIN Level Top up if necessary Do not overfill above maximum level NOTE Start engine run for 2 minutes before checking oil level 9 Operation of all electrical parts Pre Operational Checks MIN 7 Brake fluid is above the min level in the master cylinder MIN M A X ...

Page 23: ...le 1 During the first 2000 Kms of run do not Vehicle Speed Gear First 500 kms 501 2000 kms 1 15 KMPH 20 KMPH 2 25 KMPH 30 KMPH 3 30 KMPH 40 KMPH 4 45 KMPH 55 KMPH 5 60 KMPH 70 KMPH Running in Period exceed the following speed limits 2 Do not exceed maximum pay load as specified 3 Warm up the engine for a few minutes to allow oil for all engine parts before riding the bike 4 Do not ride in constant...

Page 24: ... by neutral light on the cockpit To shift into neutral move the motorcycle back and forth gently while shifting the gear CAUTION 1 Attempting to shift gears without moving the motorcycle back and forth may damage gears 2 Slightly crank engine further till compression eases over Start the motorcycle with a powerful swinging kick Release the choke if applied Starting USING KICK START ...

Page 25: ...Starter button and release starter switch once the engine starts A Clutch switch is provided in the system for the safety of the rider When the vehicle is gear the vehicle cannot be started To start in gear operate the clutch lever press Starter button and release starter switch once the engine starts Warm up engine for 2 minutes till idling is consistent Operate clutch lever Press gear pedal with...

Page 26: ...ottle operate the clutch lever and press the gear pedal with heel NOTE Gear shift pedal is on the left side of the motorcycle To stop the vehicle close throttle apply front brake with right hand and rear brakes with right leg simultaneously Shift gears into neutral before the motorcycle just comes to a complete stop Turn the ignition switch to OFF position Turn fuel tap OFF Riding Stopping Parking...

Page 27: ...firm ground Apply pressure on the fulcrum lever on the center stand and pull vehicle backward WARNING Ensure both the stands are retracted fully before riding the motorcycle Please exercise extreme care while parking and ensure it is parked firmly to avoid the motorcycle from falling over and causing injury to you or to others and damage to the motorcycle parts PARKING VEHICLE ON CENTER STAND PARK...

Page 28: ...bular spanner 12 X 13 1 9 Single end ring spanner 17 1 10 Extension tube 1 1 Antiseptic cream 5 gms 1 2 Wash proof plaster 1 9 cm x 7 2 cm 2 3 Gauze bandage 5 cm x 2 cm 1 4 Sterilized Gauze Swab 5 cm x 5 cm 2 5 Sterilized elastic plaster 7 cm x 6 cm 1 6 Elastic Gauze bandage 8 cm x 1 mtr 1 7 First aid kit pouch 1 1 2 3 4 5 7 1 2 3 4 5 6 7 8 9 10 S No Description Qty S No Description Qty 6 ...

Page 29: ...nfield Authorised Dealer Service Point for expert advice and to carry out the required maintenance S No DESCRIPTION FREE SERVICE whichever is earlier PAID SERVICE Periodical Maintenance Kms x 1000 0 5 3 6 9 12 15 18 21 24 27 30 Months 1 5 3 6 9 1 Engine Oil R I R I R I R I R I R Check level at every 1000 Kms or earlier as required 2 Engine oil filter element R C R R R R R 3 Engine sump filter oil ...

Page 30: ...r I I I I R I I I R I I 14 Rubber hose Inlet manifold I I I I R I I I R I I 15 Inlet Exhaust valve seating I I 16 Cylinder head Combustion chamber D 17 Exhaust system D 18 Clutch lever free play Adjust every 1000 Kms or earlier as required 19 Rear brake pedal pivot L L L L L L L L L L 20 Battery terminals apply petroleum jelly C C C C C C C C C C C 21 Battery Electrolyte level I I I I I I I I I I ...

Page 31: ...il leak I R I R I Check level every 1000 Kms or earlier as required 25 Hand levers kick starter pivot Lubricate every 1000 Kms or earlier as required 26 Rear brake play Adjust every 1000 Kms or earlier as required 27 Rear brake cam L L L L L 28 Steering ball races Play Adjustment A L A R A L A R A L 29 Spokes tightness Wheel rim run out front rear I I I I I I I 30 Rear wheel cush rubbers I R I R 3...

Page 32: ...vendor through RE Dealer ASP 2 Similarly we advise for disposal of old used Battery Tube Tyres as mentioned in above point No 1 Engine Oil Grade Royal Enfield 15 W 50 API SL Engine Oil JASO MA NOTE Recommendation subject to change without notice Common oil for Engine Gear box Clutch DO NOT Mix DOT 3 DOT 4 brake fluid together Capacity 2 75 Ltrs with oil filter 2 50 Ltrs during oil filter element r...

Page 33: ...yal Enfield Authorised Dealer Service Point CONTROL CABLES Lubricate after using the motorcycle in rain after waterwash or if used in dusty conditions HAND LEVER KICK STARTER PIVOTS Wipe the area free of dirt grease Apply a few drops of oil on the pivots CENTER SIDE STAND PIVOTS Apply a few drops of oil on the pivots after cleaning the area of dirt Do it yourself ...

Page 34: ... for a few minutes switch off before checking oil level The level is correct if the oil level is in the middle of the oil level window Top up with recommended oil if required Do it yourself OIL LEVEL INSPECTION BRAKE FLUID MIN MAX CAUTION Use ofwrong grade orspuriousoil canseriouslyaffect motorcycle performance damage to moving parts CAUTION Don t mix DOT 3 DOT 4 Brake fluid together ...

Page 35: ...w the oil to drain by tilting the motorcycle to both sides Wash the drain plug and the suction filter thoroughly and refit on the crankcase after all the oil is drained out Soak a new oil filter element in the oil and refit on the Crankcase Cover RH Assembly 3 bolts and tighten them Ensure O Ring and gaskets are taken seat properly NOTE Replace oil filter element whenever oil is being replaced CAU...

Page 36: ...stalled ensure rim and spokes do not get damaged on account of using wrong levers Use only standard tyres tubes inflated to correct pressure Minimum tread depth Front tyre 1mm Rear tyre 2 mm Do it yourself SPARK PLUG INSPECTION OF TYRES WHEELS Repeat the above procedure for the secondary sparkplug Set the gap between 0 70 to 0 80 mm Tyre Pressure Two spark plugs are provided in your vehicle Remove...

Page 37: ... take out the wheel along with speedo drive and RH side spacer Take out Speedo drive and bush on the RH side FRONT WHEEL REMOVAL Place the vehicle on center stand Place a wooden block the front end of engine to support the vehicle Disconnect speedo cable Loosen the pinch bolt on the RH fork guide Do it yourself ...

Page 38: ...tween the brake shoes Place the speedo drive bush in position and place speedo drive over it Insert the wheel along with speedo drive and RH spacer between the front fork ends ensuring that the brake disc is located between the brake shoes Insert and tap the front wheel axle gently inside Refit the washer and tighten the nut firmly NOTE Ensure that the speedo drive is correctly located such that t...

Page 39: ... split pin and castle nut on the RH side Remove wheel spindle from LH side along with chain adjuster taking care not to drop the wheel collar and spacer from the LH side of the wheel Tilt vehicle to RH side and slide out rear wheel Rotate the wheel and check for smooth rotation Connect the speedo cable to speedo drive and check for proper working of speedo meter Do it yourself ...

Page 40: ...n adjuster from the LH side of vehicle and gently tap it through the wheel Ensure that the chain adjuster notch butts with the stopper as appropriate when both the front real wheels are aligned Do it yourself Tighten the castle nut firmly and ensure that the hole on axle shaft and the slot on castle nut are aligned to enable split pin fitment Fit the split pin REAR BRAKE PEDAL HEIGHT Loosen the lo...

Page 41: ...le nut spindle nut anchor nut and brake rod nut Turn the adjuster cams on both sides till 25 to 30 mm slackness is achieved Tighten the lock nut Check for free rotation of rear wheel REAR BRAKE Turn in or out the adjuster nut at the brake rod end The recommanded brake pedal travel is 20 30 mm Check that the brake is not binding and the rear wheel rotates freely Do it yourself 20 to 30mm ...

Page 42: ...e type i e the spring tension can be increased or reduced Increase the spring tension for high load operation Reduce the spring tension for low load operation The adjuster provided on the bottom of the spring has five notches InsertSpecial C Spanner on the bottom adjuster and rotate to change knotch position Turn the adjuster such that the adjuster moves up to increase the spring tension and vice ...

Page 43: ...t both left hand and right hand shock absorbers to same position WARNING Riding the motorcycle with the notches adjusted in different positions can cause loss of control and may lead to on accident Remove bracket Take out battery Visually check for Electrolyte level BATTERY MAINTENANCE The vehicle is provided with 12V 14 AH Do it yourself ...

Page 44: ...ect the positive terminal Red wire Connect the negative terminal Black wire Smear the terminals with petroleum jelly Do not use grease Refit the bracket to hold the battery Refit battery carrier cover and lock the same CAUTION Do not use battery with low electrolyte level as the battery internals will get damaged Do not overfill the battery electrolyte as it will spill ot through the over flow pip...

Page 45: ...and lock in its slot 3 Fit the r u b b e r grommet 4 Connect the e l e c t r i c a l co nn ec tion s carefully CHANGING ELECTRICAL COMPONENTS Head Lamp bulb CAUTION Never touch the bulb with your finger Finger prints will etch the glass and decrease bulb life Hence it is recommended to grab the bulb with paper or clean dry cloth during handling REMOVING THE HEADLAMP Loosen the rim holding screws 1...

Page 46: ...ing the rear number plate of RH LH side Remove the three screws holding the tail lamp to the bracket Twist the bulb holder anticlockwise and remove Remove the old bulb and replace with a new bulb Refit the bulb holder and turn clockwise to lock the bulb holder Refit the tail lamp on the bracket and rear number plate in the reverse order of removal ...

Page 47: ...iest opportunity Open the LH tool box Replace the required fuse with the spare fuse available in the fuse carrier Fuse No Color Remarks 1 Blue Main Fuse 15A 2 Red Ignition Fuse 10A 3 Red Spare Fuse 10A 4 Blue Spare Fuse 15A FUSE BLADE FUSE USAGE LIST Do it yourself 1 2 3 4 ...

Page 48: ...ounting nut of the rear seat under the rider seat with 12mm tubular spanner B Loosen both LH and RH shock absorber top mounting nuts by holding the bolt with 3 8 x 15 16 double end spanner and turning the doom nut with 17mm eyelet spanner C Take out the front mounting bolt of the rear seat from the bracket under the rider s seat D E REAR SEAT REMOVAL REFITTING Do it yourself B C A ...

Page 49: ...the rear mounting brackets are seated properly in the LH RH shock absorber mounting bolts C Insert the front mounting bolt through the bracket under the rider seat D Tighten the front mounting nut with 12mm tubular spanner holding the bolt with 13mm double end spanner from other side E Tighten both LH RH rear shock absorber top foundation bolt and nuts D E Do it yourself A B C ...

Page 50: ...plying both brakes intermittently to dry up the brake shoes Test brakes for full efficiency PRECAUTIONS Wash vehicle when the engine is cold Cover the silencer tail pipe carburettor and control switches with suitable plastic bags and tie it firmly to prevent water entry to them Remove ignition key and seal key hole using adhesive tape Brush engine area with kerosene diesel to remove dirt or grease...

Page 51: ... oil 90 grade Remove battery from the bike Clean the terminals free of corrosion Maintain electrolyte level between max or min mark by adding distilled water and wipe the battery dry Store the battery in a cool dry and well ventilated place Do not place the battery in direct sun light near open flame or where temperature is above 40o C or below 0o C Cover the silencer with plastic bags to prevent ...

Page 52: ...ine Clean and remove the motor oil from tank and fill tank with fresh petrol Clean carburettor and air filter Remove plastic covering from the silencer Remove spark plug on cylinder head and pour in a few drops of engine oil Crank engine a few times to lubricate cylinder walls and piston Clean spark plug and refit Switch on ignition switch Start vehicle and warm up engine for a few minutes before ...

Page 53: ...ead condition and wear of tyres Battery condition and electrolyte level Correct level of oil level in engine clutch gear box and front fork Working of all lights and horn Proper chain tension Items to be carried Tool kit First aid kit Bulbs for headlight trafficator light rear tail lamp and fuse 15Amps 10Amps Accelerator clutch front brake Rear chain link lock assembly Spare tube tyre puncture rep...

Page 54: ...erature 25 C 3 DO NOT ATTEMPT HALF START BY CASUALLY PRESSING ELECTRIC START BUTTON 4 PLEASE PRESS AND HOLD ELECTRIC START BUTTON FOR ATLEAST 3 SECONDS CONTINUOUSLY FOR THE CRANKING OR UNTIL THE ENGINE FIRES AND SUSTAINS WHICHEVER IS EARLIER 5 If engine doesn t start in the first attempt release the ES button and repeat the above Procedure 6 It is advised not to apply excessive throttle during sta...

Page 55: ...RAFFIC HORN HB LB 9x2 8 COUPLER AMMETER ASSEMBLY TRAFFICATOR REAR RH 10W TRAFFICATOR REAR LH 10W STOP TAIL LIGHT 21 5W THREE PHASE MAGNETO PULSER COIL RED RED YELLOW BLUE WHITE GREEN WHITE LIGHT GREEN 4x6 3 COUPLER RED YELLOW YELLOW YELLOW RED 2x6 3 COUPLER 3x6 3 COUPLER RECTIFIER REGULATOR UNIT THREE PHASE RED BROWN BLACK 2x2 3 WATER PROOF COUPLER NATURAL 3x2 8 COUPLER 2x2 8 COUPLER 2x2 3 WATER P...

Page 56: ...sage jets blocked Dismantle carburetor clean jets passages 6 Carburetor float stuck in closed position Ensure correct movement of float 7 Spark plug cap lead not connected Fix cap lead firmly 8 Loose HT connections Fix connections firmly 9 HT Lead Damaged Replace HT Lead 10 Spark plug electrode dirty fouled Clean spark plug Reset gap 11 Spark plug insulation cracked Replace spark plug Contact Auth...

Page 57: ...ay II ENGINE MISFIRING 1 Water in petrol tank carburetor Clean carburetor petrol tank Fill tank with fresh petrol 2 Leak through intake hose Tighten rubber hose suitably Replace if necessary 3 Loose spark plug cap Fix cap lead firmly 4 Spark plug fouled insulation broken Clean reset gap or replace 5 Poor Compression Auto decompressor sticky or not working Trouble Shooting Contact Authorised Dealer...

Page 58: ...1 Accelerator cable free play excessive Adjust cable free play 2 Faulty fuel supply Clean the fuel line tap vent hole 3 Choked air filter Clean Replace air filter 4 Loose carburetor mounting Tighten clamps firmly 5 Brakes adjusted too tight Re adjust properly 6 Rear chain adjusted too tight Re adjust properly 7 Clutch Slipping Adjust clutch cable free play 8 Under inflated tyres Inflate to correct...

Page 59: ...G 1 Cylinder fins not clean Clean the cylinder fins at regular intervals 2 Clutch slipping Check and correct 3 Suction leakage Check and correct 4 Incorrect carburetor adjustments Check and correct 5 TPS setting Advance setting VII EXCESSIVE FUEL CONSUMPTION 1 Fuel leakage Check and rectify 2 Worn out carburetor jets Change the defective jets Trouble Shooting CAUSES REMEDIES ...

Page 60: ...essor sticky or not working properly 6 Under inflated tyres Inflate to correct pressure 7 TPS setting Over advance setting VIII IGNITION KNOCK 1 Carburetor adjusted too lean Check and readjust 2 Suction leakage Check and correct IX BRAKES POOR 1 Not adjusted properly Adjust properly 2 Oil grease on lining or drum or disc Clean and refit Trouble Shooting CAUSES REMEDIES ...

Page 61: ...unout Rectify 2 Loose Broken spokes Tighten Replace spokes 3 Tyres not fitted correctly Refit tyres correctly 4 Wheels misaligned Ensure proper alignment 5 Under inflated tyres Inflate to correct pressure XI Electricals Bulbs do not light 1 Loose improper connection Check and correct 2 Bulb fused Replace bulb 3 Fuse blown Replace fuse Trouble Shooting CAUSES REMEDIES ...

Page 62: ...res tuning Tune horn 3 Switch Defective Replace Trafficators not working 1 Loose improper connections Check and correct 2 Bulb fused Replace 3 Switch defective Replace 4 I C Flasher defective Replace Brake light remains on 1 Switch not adjusted properly Adjust switch properly 2 Switch sticky Replace switch Trouble Shooting CAUSES REMEDIES ...

Page 63: ... Loose Connection Check Correct 4 Starter relay not working Check Replace 5 Malfunctioning of clutch switch Check Replace 6 Malfunctioning of Starter switch Check Replace 7 Battery discharge Check Recharge 8 Motor not working Check Replace 9 Battery not fully charged Check charge 10 Failure of sprag clutch Check replace Trouble Shooting CAUSES REMEDIES Contact Authorised Dealer Service Point ...

Page 64: ...he owner s manual from RE Authorised Dealer Service Point 4 During the warranty period RE s obligations shall be limited to repairing replacing free of charge such part or parts of the vehicle which on examination to have manufacturing defect Such defective part parts which have been replaced become property of RE 5 Cost of oil oil filter fuel and other consumables are chargeable to the customer 6...

Page 65: ...lity or function of the vehicle such as slight vibration oil leakage discoloration of exhaust bent pipe silencer soft hard shock absorber etc i Defects arising from fitment of unauthorised additional Electrical loads j Vehicle serviced repaired at unauthorised service points k Vehicle used for competition racing l Electrical component likes bulbs fuses etc m Normal maintenance operations like adju...

Page 66: ...ssary corrective measures and shall at its sole discretion repair or replace free of charge such components of the emission control system to meet the required emission standards The method s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and or our Authorised Dealer Service Point and results of such e...

Page 67: ...e motorcycle to the nearest Authorised Dealer Service Point OR for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and or their Authorised Dealer Service Point Royal Enfield will not be responsible for any penalties that may be charged by statuatory authorities on account of failure to comply with the in use emission standards That c...

Page 68: ...compliance Produces the Pollution Under Control certificate valid for the period immediately preceding the test during which the failure is discovered the test having been carried out either for obtaining a new certificate or pursuant upon being directed by an officer as referred to in sub rule 2 of rule 116 of the Central Motor Vehicles Rules CMVR Produces the owner s manual and Log book for veri...

Page 69: ...ading has been changed tampered with so that the actual distance covered cannot be readily determined The motorcycle has been used for competitions races and rallies or for the purpose of establishing records On examination by Royal Enfield or its Authorised Dealer Service Point if the motorcycle shows that any of the conditions stipulated in the Owner s manual with regard to use and maintenance h...

Page 70: ...s carry a valid Pollution Under Control certificate with you at all times during the validity of the emission warranty 30 000 Kms 3 years from the date of first sale Tips to reduce pollution 1 Ensure that the periodical maintenance is carried out as stipulated in the owner s manual through a Royal Enfield Authorised Dealer Service Point 2 Use only Unleaded petrol 87 Octane from reputed fuel pumps ...

Page 71: ...69 Sl No Date Kms Details Idling Co Authorised Dealer Service Point Job Card No Stamp Signature Log Book ...

Page 72: ...ed time in any of the Royal Enfield Authorised Dealer Service Point nearest to you and as a token of satisfactory service kindly return the free service coupon duly filled in and signed to the service outlet Availing the free services in the specified time is a prerequisite to warranty consideration The cost of fuel oil grease etc used for free service is chargeable to the customer Free Service Co...

Page 73: ...vice Record Received the above vehicle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No REGNNo SALE DATE SERVICEDATE Serviced by Dealer s ASP Name Address FRAMENO ENGINENO Vehicle Installation Form No ODO READING Sold by Dealer s Name Address Cost of oil oil filter element and other consumables used are chargeable to the customer 1st Fr...

Page 74: ...kage 10 Air filter element Clean 11 Spark plugs 2 Nos Check clean adjust gap 12 H T Leads Inspect for cracks 13 Carburetor Clean tune 14 Fuel filter Clean 15 Fuel hose Inspect for cracks 16 Rubber hose Air filter to carburetor Inspect for cracks 17 Accelerator TPS cable Check adjust play 18 Clutch cable Adjust play 19 Engine oil sump strainer Clean 20 Engine oil Replace 21 Engine oil filter elemen...

Page 75: ...ervice Record Received the above vehicle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No REGNNo SALE DATE SERVICEDATE Serviced by Dealer s ASP Name Address FRAMENO ENGINENO Vehicle Installation Form No ODO READING Sold by Dealer s Name Address Cost of oil oil filter element and other consumables used are chargeable to the customer 2nd ...

Page 76: ...r element Clean 11 Spark plugs 2 Nos Check clean adjust gap 12 H T Leads Inspect for cracks 13 Carburetor Clean tune 14 Fuel filter Clean 15 Fuel hose Inspect for cracks 16 Rubber hose Air filter to carburetor Inspect for cracks 17 Accelerator TPS cable Check adjust play 18 Clutch cable Adjust play 19 Steering free play Check Adjust 20 Engine oil Check level top up 21 Hand levers kick starter pivo...

Page 77: ...Service Record Received the above vehicle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No REGNNo SALE DATE SERVICEDATE Serviced by Dealer s ASP Name Address FRAMENO ENGINENO Vehicle Installation Form No ODO READING Sold by Dealer s Name Address Cost of oil oil filter element and other consumables used are chargeable to the customer 3rd...

Page 78: ...filter element Clean 11 Spark plugs 2 Nos Check clean adjust gap 12 H T Leads Inspect for cracks 13 Carburetor Clean tune 14 Fuel filter Clean 15 Fuel hose Inspect for cracks 16 Rubber hose Air filter to carburetor Inspect for cracks 17 Accelerator TPS cable Check adjust play 18 Clutch cable Adjust play 19 Engine oil sump strainer Clean 20 Engine oil Replace 21 Engine oil filter element Replace 22...

Page 79: ...Service Record Received the above vehicle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No REGNNo SALE DATE SERVICEDATE Serviced by Dealer s ASP Name Address FRAMENO ENGINENO Vehicle Installation Form No ODO READING Sold by Dealer s Name Address Cost of oil oil filter element and other consumables used are chargeable to the customer 4th...

Page 80: ...element Clean 11 Spark plugs 2 Nos Check clean adjust gap 12 H T Leads Inspect for cracks 13 Carburetor Clean tune 14 Fuel filter Clean 15 Fuel hose Inspect for cracks 16 Rubber hose Air filter to carburetor Inspect for cracks 17 Accelerator TPS cable Check adjust play 18 Clutch cable Adjust play 19 Engine oil strainer Clean 20 Engine oil Check level top up 21 Hand levers kick starter pivot Lubric...

Page 81: ...b Card No Date Odo Reading Dealer Code Brief Work Done Reg No Dealer s Stamp Signature Customer Copy 15 000 250 Kms Service Job Card No Date Odo Reading Dealer Code Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 15 000 250 Kms Service Job Card No Date Odo Reading Dealer Code Brief Work Done Reg No Dealer s Stamp Signature Paid Service Maintenance Record ...

Page 82: ...nature Customer Copy 15 000 250 Kms Service Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 12 000 250 Kms Service Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 15 000 250 Kms Service Brief Work Done Dealer s Stamp Signature Paid Service Maintenance Record ...

Page 83: ...b Card No Date Odo Reading Dealer Code Brief Work Done Reg No Dealer s Stamp Signature Customer Copy 21 000 250 Kms Service Job Card No Date Odo Reading Dealer Code Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 21 000 250 Kms Service Job Card No Date Odo Reading Dealer Code Brief Work Done Reg No Dealer s Stamp Signature Paid Service Maintenance Record ...

Page 84: ...ief Work Done Dealer s Stamp Signature Customer Copy 21 000 250 Kms Service Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 18 000 250 Kms Service Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 21 000 250 Kms Service Brief Work Done Dealer s Stamp Signature ...

Page 85: ...b Card No Date Odo Reading Dealer Code Brief Work Done Reg No Dealer s Stamp Signature Customer Copy 27 000 250 Kms Service Job Card No Date Odo Reading Dealer Code Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 27 000 250 Kms Service Job Card No Date Odo Reading Dealer Code Brief Work Done Reg No Dealer s Stamp Signature Paid Service Maintenance Record ...

Page 86: ...ief Work Done Dealer s Stamp Signature Customer Copy 27 000 250 Kms Service Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 24 000 250 Kms Service Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 27 000 250 Kms Service Brief Work Done Dealer s Stamp Signature ...

Page 87: ...b Card No Date Odo Reading Dealer Code Brief Work Done Reg No Dealer s Stamp Signature Customer Copy 33 000 250 Kms Service Job Card No Date Odo Reading Dealer Code Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 33 000 250 Kms Service Job Card No Date Odo Reading Dealer Code Brief Work Done Reg No Dealer s Stamp Signature Paid Service Maintenance Record ...

Page 88: ...ief Work Done Dealer s Stamp Signature Customer Copy 33 000 250 Kms Service Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 30 000 250 Kms Service Brief Work Done Dealer s Stamp Signature Dealer ASP Copy 33 000 250 Kms Service Brief Work Done Dealer s Stamp Signature ...

Page 89: ...87 All India Road Signs ...

Page 90: ...88 Notes ...

Page 91: ...89 Notes ...

Page 92: ...90 Notes ...

Page 93: ...Telephone Residence Invoice No Delivery Note Advice No Have you visited Royal Enfield website Yes No Bike Regn No Telephone Office E Sales Representative or ...

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Page 95: ...V T 2 3 mm Accelerator Operation T SY Smooth Lever Brackets Tightness LF Tight Switch Modules Tightness LF Tight Steering Movement T Free Handle Bar Positioning WF W r to Dot Punch Lock Nut T Stem LF 4 5 to 5 5 Kgm Electrical Switch Operation NW F No Defects Neutral Lamp NW F No Defects Fuel Tap Operation H NW Smooth Main Reserve Fuel Leak L No Leak Tank Tap Carburetor Fuel Tank Alignment M Straig...

Page 96: ...hifting TPS Setting N ST J H Smooth 56 Any Rattling Squeaking Noise N Nil Silencer Accessories Body Parts Suspension 57 Easy Start Hot Condition ST NW Smooth 58 Leak L No Leak Oil Fuel Hydraulic Acid Leakage 59 Smoke Oil Droplets in Silencer SK EO No Smoke 60 Cam Noise Top End Noise N Smooth ANY OTHER Note Any Abnormal Noise or Engine Open cases during PDI Inform to Plant Factory STATIC CHECK AFTE...

Page 97: ...al received 3 Recommended Lubricants explained 4 Maintenance Schedule sheet in Owner s Manual shown and explained 5 Next Free Service due explained 6 All Free Paid Services explained 7 Warranty Guidelines explained 8 Running in period details shown in the manual explained 9 Service Station Address given and Location explained 10 Service Incharge Name Mobile No given 11 Bike delivered in neat and c...

Page 98: ...for you KEEP RIDINGP 13 Control Switches Disc Brake System usage explained 14 Fuse Box location shown and explained 15 Recommended Tyre Pressure explained 16 Bike starting Gear shifting procedure explained 17 Quantity of Fuel in Fuel Tank informed 18 Bike orientation short distance drive provided 19 Date and Time of Installation 20 Name of Person who did Installation NO YES ...

Page 99: ...plies with the provisions of the Motor Vehicles Act 1988 and the rules made there under including the following mass emission norms Brand name of the vehicle Classic 350 Chassis number Engine number motor number in case of battery operated vehicles Sub rule No of rule 115 2 i 115 14 F Emission norms Bharat Stage III Bharat Stage I II III Bharat Trem Stage III etc Date For ROYAL ENFIELD Quality Ass...

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