rough country 733.20 Installation Instructions Manual Download Page 8

FINAL RIDE HEIGHT ADJUSTMENT INSTRUCTIONS 

Jack up the front of the vehicle and adjust the torsion bar adjuster bolt and set ride height by turning the bolt clockwise. 
Be sure to grease the adjuster bolt before adjusting. Lower the vehicle to the ground and manually bounce the vehicle. 
Check ride height. If more list is desired to Level the vehicle front to back repeat the process above until desired height is 
achieved. 

POST INSTALLATION INSTRUCTIONS 

1.  Check all fasteners for proper torque.  Check to ensure there is adequate clearance between all rotating, mobile, 

fixed and heated members.  Check steering gear for interference and proper working order.  Test brake system. 

2.  Perform steering sweep.  Check to ensure brake hoses have sufficient slack and will not contact rotating, mobile, or 

fixed members, adjust lines/brackets to eliminate interference and maintain proper working order.  Failure to perform 
inspections may result in component failure. 

3.  Bump stops and extensions must be in place on all vehicles!  Note: allowing suspension to over extend by neglect-

ing to install or maintain stops and extensions may cause serious damage to OE and related components. 

4.  Re torque all fasteners after 500 miles.  Visually inspect components and re torque fasteners during routine vehicle 

service. 

5.  Readjust headlights to proper settings if applicable. 
6.  Check turning clearances. Making sure all parts allow for full turning radius. 

7. 

For alignment, both sides inner and outer tie rod ends may need to be trimmed approximately 1/2” to allow 
tie rod end to be threaded into the alignment sleeve for proper adjustment. Please note this may not have to 
be performed on all vehicles.

 

Rear Cross Member  

Rear RC Shock (2

)  

Sway Bar Drops (2) 

Knuckle Adapter (2) 

Front RC Shock (2)  

Bump Stop Ext (4) 

Rear U-Bolt (4) 

Rear Lift Block (2) 

Frt Cross Member Brkt  

Brake Valve Brkt 

Square Washer (8) 

Brake Line Brkt (2) 

Diff Drop Brkts 

PRODUCT LAYOUT—KIT CONTENT

 

Diff. Drop Fasteners 

Cross Mbr Fasteners  Knuckle Fasteners  Sway Bar Fasteners  Brake Line Fast. 

Bump Stop Fast 

4—7/16”  1.25” Bolts 

4- 5/8” x 4” Bolts 

2—5/8”  2 1/2”” Bolt 

4 -  5/16”  1” Bolts 

2  - 3/8”   1” Bolts  

4—3/8”  1” Bolt 

1—7/16”  1.5” Bolt 

4—5/8” Nuts 

2—5/8” Nuts 

4—5/16” Nuts 

2—3/8”  Nut   

4—3/8” Nuts 

5—7/16” Lock Nuts 

8-Square washers 

2-Cotter pins     

8—5/16” Washer 

Brake Valve Brkt

 8—3/8” 

Washer 

10-7/16” Washers 

4-14MM bolts 

 

          

2—5/16” 1” Bolt 

 

 

4-14mm  nuts 

 

 

2- - 5/16” Nut 

 

8-Flar 

Washers 

  4—5/16 

Washer 

Rear Cross Member  

Drop Brackets 

Summary of Contents for 733.20

Page 1: ...of our prod ucts This suspension system was developed using a Maximum tire size of 33X12 50 on 8 wheel with 3 75 back spacing Note if wider tires are used offset wheels will be required and or trimmin...

Page 2: ...4mm wrench See PHOTO 1 2 Remove the front skid plate if equipped 6 Remove the cotter pin on the tie rod and remove nut using a 19mm wrench Strike the end of the knuckle to dislodge the tie rod Retain...

Page 3: ...ntial bolt as shown in PHOTO 10 using a 15mm wrench Retain hardware for reuse Remove the factory cross member and retain for reuse PHOTO 9 PHOTO 10 14 Remove driveshaft from the differential as shown...

Page 4: ...lts on the driver side Install the 1 7 16 x 1 1 2 1 7 16 x 1 1 4 bolt in the passenger side See PHOTO 18 The longer 1 1 2 bolt will install on the Passenger side upper bracket forward hole PHOTO 17 PH...

Page 5: ...OTO 23 PHOTO 24 PHOTO 25 Straight edge 23 Install the new front cross member brackets in the factory location with supplied 5 8 x 4 hardware square washers Do not tighten at this time 24 Install the f...

Page 6: ...hten using a 22mm 21mm wrench 9 16 wrench for the upper nut 35 Install the tires wheels 36 Jack up the front of the vehicle and remove the jack stands Lower the vehicle to the floor 37 Double check al...

Page 7: ...mergency brake cable underneath the leaf spring with factory hardware as shown in PHOTO 6 and install with factory hardware 12 Install the tires wheels 13 Jack up the vehicle and remove jack stands Lo...

Page 8: ...s may cause serious damage to OE and related components 4 Re torque all fasteners after 500 miles Visually inspect components and re torque fasteners during routine vehicle service 5 Readjust headligh...

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