Section 8 Machine Parts
SG10XY Manual
www.rottlermfg.com
8-25
Electrical Wiring Diagram
THERMAL SWITCH
N.C.
1
BK
YL
GN
T2
BN
GND
OR
T1
SH
IE
LD
RD
T3
2
SH
IE
LD
T1
BK
GN
1
2
BN
THERMAL SWITCH
N.C.
YL
T3
RD
T2
GND
OR
SH
IE
LD
T1
BK
GND
OR
THERMAL SWITCH
N.C.
RD
T2
T3
2
YL
GN
1
BN
BK
RD
SH
IE
LD
OR
T3
BN
2
T1
GND
YL
GN
THERMAL SWITCH
N.C.
T2
1
C1
4
C1
5
C13
C7
C10
C2
6
C11
C1
5
C1
3
C14
CP
U
C20
C1
6
C16
C1
1
C1
0
C6
C33
C2
0
C4
C5
A
C6
C3
3
C3
5
C1
7
C3
4
C35
C37
C1
C2
C4
C2
2
C2
3
C5B
C5A
C21
C34
C2
C8
C2
5
C1
C2
1
C5
B
C3
7
C2
2
C2
3
C7
C8
C2
5
C2
6
C3
8
C3
9
C3
8
C3
9
BK
1
RD
GND
2
BK
1
RD
GND
2
BK
1
RD
GND
2
BK
1
RD
GND
2
BK
1
RD
GND
2
2
GND
1
1
BK
RD
2
GND
BK
RD
2
RD
BK
1
GND
EMERGENCY STOP
6389D
MONITOR
HANDWHEEL
6428
PENDANT ASSEMBLY
RD
BK
BK
BK
GN
WH
WH
BK
US
B1
VI
DE
O
BIT 0
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
BIT 6
BIT 7
+V
GND
SW
A
A-
B
B-
I
I-
U
U-
V
V-
W
W-
+V
GN
D
SW
A
A-
B
B-
I
I-
U
U-
V
V-
W
W-
RD
RD
BU
BU
BN/WH
BN
/W
H
BN
BN
PK/BK
PK
/B
K
PK
PK
BRAKE
+
-
U
V
W
8
7
22
23
+
-
U
V
W
GN
D
TH
L
SW
0V
KT
Y
THL
SW
0V
KTY
GN
GN
YL
YL
T1
T2
T3
12
11
0
+ - A A- B B-
30
31
BK
BK
BK
RD
WH
GN
AC
22
0V
+
+
+
+
6
5
8
7
9
10
OUTPUT BOARD
9034G
C31
C12
C32
L
N
V- V- V+ V+
2
1
GN
2
1
9
10
BK
WH
L1
L2
L1
L1
L2
L2
E-STOP
WH
BK
SM. POWER BOARD
9034D
Z
(Z) AXIS DRIVE AMP.
9034
SM. SPINDLE AMP
9034A
60W
12VDC
GND
GND
GND
GND
GND
TO CPU POWER
GND
GND
GND
GN
D
1
2
3
4
INCOMING POWER
L1
L1
L2
L2
GND
INCOMING GND
30
30
30
30
7
7
7
7
2
2
2
2
VIDEO
USB 4
USB 1
USB 2
USB 3
C36
C31
C32
C9
C30
C12
22
23
C16
C13, C14, C15, C3
4
C13, C14, C15, C34
C15, C16, C34
C15, C16
C15
C15, C1
6
C36
USB 2
USB 3
USB 4
ETHERNET
C27
C12, C3
2
BRAKING RESISTOR
9038E
SPINDLE MOTOR
BSM90N-3150AF
650-5-20E
-
-
-
-
DC IN
C1
4,
C2
0,
C2
1
C1
5,
C1
6
THERMAL
X-AXIS MOTOR
BSM80C-375AB2
9020N
C2
, C8
, C1
1
C11
GN
D
C5
C2
RD
BK
GND
SHARPENER
SH
AR
PE
NE
R
SH
AR
PE
NE
R
SH
AR
PE
NE
R
RD
BK
34
35
BK
WH
BK
WH
DOOR MOUNTED FAN
ANGLE
SENSOR
7610W
RD
RD
WH
BK
BK
BK
BN
WH
WORKLIGHT
6457H
WORKLIGHT
6457H
CENTERING
SPHERE (6)
SPINDLE BASE
FLOAT (5)
SPINDLE BASE
LOCK (4)
BASE PLATE
FLOAT (1)
CYLINDER HEAD
CLAMP (3/A)
PRESSURE
SWITCH (PR)
USB
USB
USB
C30
GND
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
+
+
-
-
INPUT BOARD
9034F
+
+
+
+
+
+
+ +
+
+
+
+
+
+
+
+
+
+
+
+
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
35
34
WO
RK
LIGH
T
CE
NT
ER
IN
G
Y-
AX
IS
LOC
K
HE
AD
CL
AM
P
1
2
3
4
5
6
7
15
14
13
12
11
10
9
8
15
14
13
12
11
10
9
8
CHARGE
RESISTOR
21
21
20
20
L1
L2
L1
L2
30
31
CHARGE
RESISTOR
6486P
C17
C13,
C1
4,
C1
5,
C3
4
RD
RD
RD
RD
BK
BK
BK
BK
GND
GND
C1
2
VI
DE
O, US
B1
US
B2
, US
B3
, US
B4
, C3, C3
6
VI
DE
O, US
B1
US
B2
, US
B3
, US
B4
, C3
6
C10
C1
0
C1
0
C1
0
C1
0
C10, C26
C10
C7, C1
0
C1, C7, C10
C10
C1
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
RD BK
BK
BK
BR
BR
BU
BU
GND
GND
GND
GND
GND
GND
GND
BK
BK
BK
RD
RD
RD
8
9
10
11
12
13
14
15
7
6
5
4
3
2
1
0
37
36
7
6
5
4
3
2
1
0
BR
/B
K
WH
/W
H
C27
C3
Y
(Y) AXIS DRIVE AMP.
9034
(X) AXIS DRIVE AMP.
9034
X
+
+
-
-
U
U
V
V
W
W
GND
GND
KT
Y
KT
Y
0V
0V
SW
SW
TH
L
TH
L
+V
+V
GND
GND
SW
SW
A
A
A-
A-
B
B
B-
B-
I
I
I-
U
U
I-
U-
V
V-
W
W-
W-
W
V-
V
U-
GND
T3
GN
GN
YL
YL
GND
T2
T2
T3
T1
T1
GN
D
GN
D
4
3
5
6
RD
RD
BU
BU
BN/WH
BN/WH
BN
BN
PK/BK
PK/BK
PK
PK
4
3
12
11
T1
T2
T3
36
37
IN PRO
XY
SENSO
R
EX
PROX
Y
SE
NSOR
CRADLE TILT
LOCK (2)
CYLINDER HEAD
RELEASE (3/B)
Y-AXIS
LOCK (7)
Z-AXIS MOTOR
BSM80C-375AB2
9020N
C7
C8
C3
C9
Y-AXIS MOTOR
BSM80C-375AB2
9020N
S
X
Z
S
Y
C13
C13, C14, C15
C13, C14,
C
15,
C3
4
VIDEO, USB1
VI
DE
O, US
B1
, C1
7
VIDEO, USB1
C13, C14, C15, C34
C1
C1
, C7
C1
, C7
, C1
0
C13, C14, C15, C3
4
VI
DE
O,
US
B1
, C1
7
C1, C7, C10
VIDEO, USB1, USB2,
USB3, USB4, C36
C13, C14, C15, C34
VI
DE
O, US
B1
US
B2
, US
B3
, US
B4
, C3, C27, C3
6
VI
DE
O, US
B1
US
B2
, US
B3
, US
B4
, C3, C9, C27, C3
6
VI
DEO,
US
B1
US
B2
, US
B3
, US
B4
, C3
, C9
, C
27,
C3
0,
C3
6
VIDEO, USB1 USB2, USB3, USB4, C3, C9, C27, C30, C36
VIDEO, USB1 USB2, USB3, USB4, C3, C9, C27, C30, C31, C36
C1
6
C1
6
C1
6
C10, C26
C25
C2
5
C3
1
C14, C20, C2
1
C2
5
C2
5
C8
C8
C8
C4
, C5
A,
C5
B,
C6
, C
20,
C2
1,
C2
2,
C2
3, C33, C35, C3
7
C2, C8
C2, C8, C11
C2, C8, C11
C2, C8, C11
C2, C8, C1
1
C2, C8, C1
1
C2, C8, C1
1C
2, C8
C2
C7
, C1
0
BR
BR
BK
BK
BU
BU
Y-AXIS RIGHT
TABLE LOCK
Y-AXIS LEFT
TABLE LOCK
C1
7
C17
C17
C17
SP
IN
DL
E
BASE
CL
AM
P
LOWER CABINET SOLENOID PACK
CRA
DL
E
TI
LT
HE
AD
RE
LE
AS
E
SPI
ND
LE
BASE
FL
OAT
BASE
PLAT
E
FL
OA
T
C4, C5A, C5
B,
C6, C20, C21,
C2
2,
C2
3,
C3
3,
C3
5, C3
7
C4
, C5
A,
C5
B,
C6
, C
20,
C2
1,
C2
2,
C2
3, C33
, C35, C3
7
PU
PU
/W
H
GN
GN/W
H
YL
YL
/B
K
GY
GY
/B
K
Summary of Contents for SG10XY
Page 2: ......
Page 4: ......
Page 10: ...Section 1 Introduction SG9MTS Manual www rottlermfg com 1 5...
Page 19: ...Section 2 Installation SG10XY Manual www rottlermfg com 2 8 Machine Dimensions...
Page 72: ...Section 5 Operating Instructions SG10XY Manual www rottlermfg com 5 18...
Page 73: ...Section 5 Operating Instructions SG10XY Manual www rottlermfg com 5 19...
Page 84: ...Section 5 Operating Instructions SG10XY Manual www rottlermfg com 5 30...
Page 90: ...Section 6 Maintenance SG10AXY Manual www rottlermfg com 6 5...
Page 93: ...Section 6 Maintenance SG10AXY Manual www rottlermfg com 6 8 Spindle Lock Nut Service Procedure...
Page 98: ...Section 6 Maintenance SG10AXY Manual www rottlermfg com 6 13...
Page 110: ...Section 8 Machine Parts SG10XY Manual www rottlermfg com 8 7 Base Assembly 88 89 87...
Page 117: ...Section 8 Machine Parts SG10XY Manual www rottlermfg com 8 14 Transmission Assembly...
Page 123: ...Section 8 Machine Parts SG10XY Manual www rottlermfg com 8 20 Solenoid Valves...
Page 129: ...Section 8 Machine Parts SG10XY Manual www rottlermfg com 8 26 Air Line Diagram...
Page 130: ...Section 8 Machine Parts SG10XY Manual www rottlermfg com 8 27...
Page 132: ...Section 9 Options SG10XY Manual www rottlermfg com 9 2...
Page 134: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 2...
Page 135: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 3...
Page 136: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 4...
Page 137: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 5...
Page 138: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 6...
Page 139: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 7...
Page 140: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 8...
Page 141: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 9...
Page 142: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 10...
Page 143: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 11...
Page 144: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 12...
Page 145: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 13...
Page 146: ...Section 10 Material Data Safety Sheets SG10XY Manual www rottlermfg com 10 14...