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Smart Positioner

YT-2600 series

Product manual

Ver. 1.30

Main Software Map .................................................................................................................................. 56

Summary of Contents for YT-2600 Series

Page 1: ...SMART POSITIONER PRODUCT MANUAL YT 2600 SERIES VERSION 1 30 Rotork YTC Limited...

Page 2: ...installation 16 3 3 Linear positioner Installation 17 3 3 1 Safety 17 3 3 2 Linear positioner Installation Steps 18 3 4 Rotary positioner Installation 21 3 4 1 Components 21 3 4 2 Rotary Bracket Info...

Page 3: ...6 8 Auto DZ AUTO dZ 40 8 7 Hand Calibration Mode HAND CAL 41 8 7 1 Zero Point PV_ZERO and End Point PV_END for Valves 41 8 7 2 Zero Point TR_ZERO and End Point TR_END for Transmitter 42 8 7 3 Normal...

Page 4: ...Smart Positioner YT 2600 series Product manual Ver 1 30 4 10 Main Software Map 56...

Page 5: ...ake immediate contact to Rotork YTC Limited Positioner is an accessory of the control valve so please make sure to read the applicable instruction manual of the control valve prior to installation and...

Page 6: ...y when opening product s cover When opening the cover ensure that there is no power remaining in any electrical parts nearby The positioners have 2 ports for power connection Explosion proof type wire...

Page 7: ...high vibration environment The method of Auto Calibration is very simple As an advantage of having very low air consumption It could greatly reduce operating costs in large scale plants It is compati...

Page 8: ...l not to apply volatile solvent hardener of instant adhesive acetone WD 40 etc to the sticker nameplate Printed contents may be erased Fig L 2 Stainless steel plate Label ATEX IECEx KCs MODEL Indicate...

Page 9: ...Smart Positioner YT 2600 series Product manual Ver 1 30 9 Fig L 3 EAC label...

Page 10: ...Smart Positioner YT 2600 series Product manual Ver 1 30 10 Fig L 4 CCC label...

Page 11: ...3 4 10 40 mm 20 70 mm 50 100 mm 100 150 mm Rotary 1 2 3 4 5 M6 x 34L M6 x 63L M8 x 34L M8 x 63L Namur 5 Conduit Air Connection Type 1 2 3 4 5 G 1 2 Rc 1 4 N A for CCC G 1 2 1 4 NPT N A for CCC G 1 2...

Page 12: ...s Operating Temperature 30 80 C 22 176 F Ambient Temperature Of Explosion proof T5 30 80 C 22 176 F T6 30 70 C 22 158 F Linearity 0 5 F S Hysteresis 0 5 F S Sensitivity 0 2 F S Repeatability 0 3 F S F...

Page 13: ...T6 T85 C 30 80 C T5 T100 C IECEx Type Explosion proof construction for internal pressure Rating Ex db IIC T5 T6 Ex tb IIIC T85 C T100 C Certification No IECEx EPS 12 0001X Ambient temperature 30 70 C...

Page 14: ...0 series Product manual Ver 1 30 14 2 7 Parts and Assembly Fig 2 1 Exploded view 1 Pilot cover 6 Terminal Cover 2 Pilot unit 7 Main Cover 3 Pilot block 8 Main PCB 4 Main body 9 Potentiometer 5 Termina...

Page 15: ...Smart Positioner YT 2600 series Product manual Ver 1 30 15 2 8 Product Dimension Fig 2 2 YT 2600L Linear type Fig 2 3 YT 2600R Rotary Fork lever type Fig 2 4 YT 2600R Rotary Namur type...

Page 16: ...ator YT 2600 series have two drain ports to be used for internal condensation Please use larger drain plug for the condensation and block other remaining port with blind plug Fig 3 1 Location of drain...

Page 17: ...er to a main shaft Bracket bolts and washers for positioner not supplied with the positioner Connection bar not supplied with the positioner 3 3 1 Safety Proper bracket must be made in order to adapt...

Page 18: ...ch the positioner with the bracket to the actuator yoke DO NOT TIGHTEN THE BRACKET COMPLETELY 3 Connect connection bar to the actuator clamp The hole gap on the feedback lever is 6 5 mm so the connect...

Page 19: ...y to insert connection bar between feedback lever and lever spring 6 Check if feedback lever is vertical to the valve stem at 50 of the valve stroke If it is not vertical adjust the bracket or the con...

Page 20: ...ct air to the actuator On both 0 and 100 the feedback lever should not touch the lever stopper which is located on the backside of the positioner If the feedback lever touches the stopper the position...

Page 21: ...rotates 90 degrees Before proceeding with the installation ensure following components are available 3 4 1 Components Positioner Fork lever Only Fork lever type Rotary bracket set 2 pieces 4 pcs x he...

Page 22: ...he actuator with 20 mm 30 mm and 50 mm stem height H according to VDI VDE 3845 standard Please refer to below table how to adjust the height of the bracket Actuator stem height H Markings of bolt hole...

Page 23: ...ing actuator check actuator stem s rotation direction clockwise or counter clockwise by supplying pressure to the actuator 4 Only Fork lever type Install the fork lever after setting actuator s stem a...

Page 24: ...clamping pin will be locked to the fork lever spring Setting alignment of center of main shaft of the positioner and center of the actuator s stem is very important Poor alignment of the main shaft an...

Page 25: ...lower than ambient temperature Avoid from dusty air Use 5 micron or smaller filter Avoid oil Comply with ISO 8573 1 or ISA 7 0 01 Supply pressure range is 0 14 0 7 MPa 1 4 7 bar Set air filter regula...

Page 26: ...nnected with supply port of actuator when using spring return actuator of single acting type Fig 4 1 Single acting linear actuator Fig 4 2 Single acting rotary actuator 4 4 2 Double acting actuator Do...

Page 27: ...der Compliance voltage of current source must be Min 10 V and Max 28 V If the length of the supply cable between the current source and the positioner is long or if there is a filter or safety barrier...

Page 28: ...conduit entries on the right hand of the positioner body Please use appropriate union or conduit by considering the operating condition Insert cables into the entry with using proper flameproof type p...

Page 29: ...and connect and according to the polarity Make sure to tighten bolts with 1 5 N m 15 kgf cm Fig 5 5 Connecting feedback signal cables 5 2 3 Limit Switch Terminal Locate terminal of limit switch and co...

Page 30: ...ing internal ground use 2 mm wrench to loosen locking bolts of the terminal box cover An external ground bolt is located next to the conduit entry Please make sure that the resistance is less than 100...

Page 31: ...int and for Reverse Action type 4 mA of input signal will be its sensing point Upon sensing red LED will be lighted 3 If V and OUT terminals are connected electric current can be used on limit switch...

Page 32: ...In order to prevent hunting orifice can be adjusted By adjusting the orifice the flow rate of the supply pressure to actuator can be adjusted Please use driver to adjust the orifice When slot of the...

Page 33: ...clean the positioner may not function properly Air quality and pressure should be checked regularly to see if the air is clean and pressure set is normal 7 2 Seals Once a year it is recommend to check...

Page 34: ...oceeding with any Auto Calibration please separate valve from the entire system by using bypass valve so Auto Calibration will not affect entire valve process 8 2 Button Description Positioner has 4 b...

Page 35: ...lay will change in the order indicated above If ESC pushed the order will be appeared in opposite order By pressing ESC the display will return to RUN PV mode Please note that the screen will return t...

Page 36: ...on if the above is not displayed Press or button if the above is not displayed A few seconds later 8 4 2 AUTO2 Calibration AUTO2 AUTO2 changes all of the parameters It is recommended to perform AUTO2...

Page 37: ...L Manual mode is used to maneuver valve stem manually In Manual mode the positioner does not control the valve by the signal received from outside but it could be controlled to move up and down by pre...

Page 38: ...the values Below are the list of features which could be set from Parameter mode 1 Dead Zone dEAdZONE 2 P1 Value KP1 3 D1 Value Kd1 4 P2 KP2 and D2 Kd2 values 5 P_ KP_ and D_ Kd_ Values 6 PT1 PT1 and...

Page 39: ...d1 D value indicates the derivative value of the compensation signal based on the percentage of error allowance As the value increase it is more likely to have hunting As the value decreases it can ha...

Page 40: ...tioner s internal control time interval As default positioner will check current position respective to current input signal in every 100 msec 8 6 8 Auto DZ AUTO dZ After the auto calibration the posi...

Page 41: ...ich could be set from Hand CAL mode 1 Zero Point PV_ZERO and End Point PV_END for Valves 2 Zero Point TR_ZERO and End Point TR_END for Transmitter 3 Normal Reverse Feedback Signal TR NORM REVS 4 Norma...

Page 42: ..._END adjusts the end point of the transmitter 20 mA feedback This is used when output signal becomes unstable and requires re adjustment or when feedback output signal and actual stroke need to be use...

Page 43: ...k signal from the positioner can be changed to normal or reverse Press or button if the above is not displayed ESC 3 times 8 7 4 Normal Reverse HART Signal HT NORM REVS Feedback signal of HART communi...

Page 44: ...Adjustment CHAR 3 User Characteristics USER SET 4 Tight Shut Open TSHUT OP 5 Tight Shut Close TSHUT CL 6 Split Range Mode SPLIT 8 8 1 Acting Adjustment ACT RA dA RA DA are automatically set by perfor...

Page 45: ...ve flow Characteristic Adjustment CHAR The valve flow characteristic can be set on the field s requirement There are 4 types of characteristics linear LIN user setting USR quick open QO and equal perc...

Page 46: ...etting can be set with 4mA intervals The initial positions are P0 4 mA 0 P1 8 mA 25 P2 12 mA 50 P3 16 mA 75 and P4 20 mA 100 but user can change the values to different values User can change all 5 po...

Page 47: ...5 but user can change the values to different values User can change all 18 points or only change partially and exit the menu by pressing ESC button Press or button if the above is not displayed Press...

Page 48: ...wer to close the valve and keep it from any leakage Press or button if the above is not displayed ESC 3 times 8 8 5 Tight Shut Close TSHUT CL Tight shut close shows the current value in percentage Inp...

Page 49: ...manual Ver 1 30 49 8 8 6 Split Range Mode SPLIT The valve can be operated in full stroke by split range control of input signal as 4 12 mA or 12 20 mA Press or button if the above is not displayed 4 2...

Page 50: ...Smart Positioner YT 2600 series Product manual Ver 1 30 50 8 9 View Mode VIEW Displays various information of the positioner 3 seconds Press or button if the above is not displayed ESC 3 times...

Page 51: ...ENTER 4 18 0Y 0d Total used time duration If a unit was used less than 1 hour the time will not accumulate 1 st row 4 18 means 4hours and 18minutes 2 nd row 0Y years 0d days 3 12 FULL OP Time require...

Page 52: ...libration When this error is detected auto calibration is aborted and this message is indicated immediately on LCD display Set the feedback lever horizontally when at 50 Re adjust the position of the...

Page 53: ...detected auto calibration is aborted and this message is indicated immediately on LCD display Check for leaks from output port of the positioner and piping PT ERR Indicated when a leak is detected in...

Page 54: ...ator s set pressure is too low Can be checked from Error category in View mode Refer to section 8 9 Re perform auto calibration Check air regulator s set pressure and re adjust to appropriate pressure...

Page 55: ...n F Full open Full close time is less than 1 second Size of the actuator is too small Can be checked from Error category in View mode Refer to section 8 9 Use orifice and lower the flow rate Or replac...

Page 56: ...Smart Positioner YT 2600 series Product manual Ver 1 30 56 10 Main Software Map...

Page 57: ...rk YTC Limited Address 81 Hwanggeum ro 89 Beon gil Yangchon eup Gimpo si Gyeonggi do South Korea Postal code 10048 Tel 82 31 986 8545 Fax 82 70 4170 4927 Email ytc sales rotork com Homepage http www y...

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