Roth Heliostar 218 S4 Assembly Instructions Manual Download Page 1 | Manualshive

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ENERGY AND SANITARY SYSTEMS

HElIoSTAR

®

252 S4 AND 218 S4

FREE-STANDING INSTAllATIoN vERTIcAl

ASSEMBLY INSTRUCTIONS

Construction type approved
Reg. no. 011-7S819 F

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Summary of Contents for Heliostar 218 S4

Page 1: ...ENERGY AND SANITARY SYSTEMS Heliostar 252 S4 and 218 S4 FREE STANDING INSTALLATION vertical ASSEMBLY INSTRUCTIONS Construction type approved Reg no 011 7S819 F ...

Page 2: ...ng and roof sealing works DIN 18339 Sheet metal works DIN 18451 Scaffolding works Connecting thermal solar systems DIN 4757 Parts 1 and 3 Electrical connection VDE 0100 Setting up electrical equipment VDE 0185 general information for erecting lightning protection systems VDE 0190 main equipotential bonding of electrical systems DIN 18382 electrical cable and wiring system in buildings The professi...

Page 3: ...d insert it in the immersion sleeve as far as it will go Finally push the rubber coupler back on again until the ridge catches on the collector frame If you need to extend the sensor wire you can use a wire cross section of 2 x 0 75 mm2 up to a length of 50 m For a longer length you require a cross section of 2 x 1 5 mm2 To protect the connected controller and the sensor against power surges we re...

Page 4: ... 1 2 m 6 00 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 1 1 2 m 0 8 m 1 1 2 m 1 1 2 m 2 10 m 2 10 m 2 10 m 2 10 m 2 10 m 1 64 m 1 64 m 1 64 m 1 64 m 1 64 m 3 60 m Vertical collector installation Heliostar 218 S4 0 8 m 1 20 m 2 40 m 1 1 2 m 4 80 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 6 00 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 1 1 2 m 0 8 m 1 1 2 m 1 1 2 m 1 82 m 1 82 m 1 82 m 1 82 m 1 82 m 1 36 m 1 36 m 1 36 m 1 36 m 1 36 ...

Page 5: ...tanding installation fixing Basic set H Vertical free standing installation fixing Extension set H Item Material No Description Quantity 1 1125005701 C section 36 x 30 x 1900 mm F3 1 2 1150002871 Hex bolt M10 x 30 DIN 933 galvanized 2 3 1150002874 Hex bolt M10 x 60 DIN 933 galvanized 3 4 1150002840 Hex nut M10 DIN 985 EN ISO 10511 galvanized 5 5 1150006885 Washer 10 5 mm DIN 125 galvanized 5 6 115...

Page 6: ...w in the mounting rail using the U section 2 Using a washer and nut affix this to the vertical mounting rail fully insert in end long slot 3 It is essential to ensure that the vertical mounting rail is pushed down until the two rails are aligned see white line in photo ...

Page 7: ...n the T connector and affix gently with a washer and nut 6 The thus prepared connecting piece is inserted in the mounting rail and fixed This process must be repeated and the connecting piece inserted in the bottom of the vertical rail and the inclined rail 7 The procedure followed thus far should be repeated to assemble the second triangle 7 4 Assembly instructions Assembly steps 5 6 7 ...

Page 8: ... serves to position the horizontal rail when assembling the Heliostar 252 S4 the lower one is for assembling the Heliostar 218 S4 9 The horizontal rail is to be inserted into the U shaped profile using M10 x 60 screws and pushed into the mounting rail completely 10 The distance from the outer edge of the inclined rail should be 75 mm from the horizontal rail 11 After the upper horizontal rail has ...

Page 9: ...be fixed to the ground 2 holes are to be marked in each T connector for this The frame is to be moved to the side and the holes are to be made using a 12 mm masonry drill bit Then the 12 mm plugs are knocked into the holes the frame is to be put back on the holes and fixed to the ground with the 8 x 60 mm wood screws 15 After the frame has been fixed to the ground the Heliostar collector is to be ...

Page 10: ...e side slot of the horizontal mounting rail using an M10 x 30 screw washer and nut 18 Completed side mount 19 22 A diagonal flow should be ensured when operating an individual collector and any further collectors To do this the end and connection plugs are to be fastened as shown with an appropriate locking ring Important Ensure that the plug in system is always sufficiently lubricated 16 19 20 ...

Page 11: ...ting rail connectors for the top and bottom mounting rail as shown in the photo 24 Place the washer and nut on the other side of the connector and tighten gently by hand 25 Push the connecting elements halfway into the mounting rail and turn 23 Assembly steps 24 25 26 21 22 ...

Page 12: ...unting rail 28 Depending on the number of Heliostar collectors you are installing create the next triangle as described at the beginning of these instructions 29 Insert the top and bottom horizontal mounting rail and secure in place 30 Repeat this process until you have mounted all the Heliostar collectors 27 ...

Page 13: ...ollectors together using the plug in system sleeve nipple Important Ensure that the plug in system is always sufficiently lubricated 32 33 Use the locking ring to connect the plug in system that has been pushed together 34 Secure the first and last Heliostar collector with the side mounting brackets 31 32 33 34 ...

Page 14: ...couplings ensure that they fit correctly When tightening the threaded connections always hold the collector up in position Failure to do so may cause irreparable damage to the collector A diagonal flow should be ensured with this method of operation To do this end plugs are to be attached as shown in pictures 21 to 24 and installed with a locking ring Important It should be ensured during assembly...

Page 15: ...8 2 52 2654 3068 277 320 20 m 2 18 2 52 Individual calculation in accordance with DIN 1055 4 Minimum clearance to roof edge The installation engineer bears sole responsibility for ensuring that the collectors are adequately anchored on open ground or on the roof particularly if the location is subject to strong winds Any data pertaining to weight contained in these assembly instructions is provide...

Page 16: ... in system Collector yield annual over 525 kWh m2 a Intended use To heat water and support the heating system Idle temperature 208 C Pressure loss 17 8 mbar at 233 kg h 41 9 mbar at 485 kg h Slope angle range 20 to 50 Technical data 1 1 super transparent safety glass 2 circumference profile 3 highly selective coated full surface absorber 4 Fixing points 5 60 mm thick heat insulation 6 Grooves for ...

Page 17: ...Serial number ________________________________________ ________________________________________ Alignment Quantity ___________________________ Gross surface area total ___________________________ Circuitry Use of the solar heating equipment Preparation of domestic water Domestic water with heating support Other Control system Roth BW control system Roth BW H control system Roth BW H Comfort contro...

Page 18: ...ubject to technical modifications ROTH WERKE GMBH Am Seerain 2 D 35232 Dautphetal Phone 49 0 64 66 9 22 0 Fax 49 0 64 66 9 22 1 00 Hotline 49 0 64 66 9 22 2 66 Email service roth werke de www roth werke de ...

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