INSTALLATION MANUAL
Page 1: ...INSTALLATION MANUAL...
Page 2: ...hich were used for function other than agriculture industry 3 This warranty will not apply in the following cases i if all components of the product are not originally supplied by ROTEM ii the defect...
Page 3: ...R CONFIGURATION 24 7 1 INSTALL 24 7 1 1 Setup 24 7 1 2 Relay Layout 25 7 1 3 Analog Sensors 26 7 1 4 Digital Sensors 28 7 1 5 Analog Output 28 7 1 6 Curtain Setup 29 7 1 7 Temperature Definition 30 7...
Page 4: ...io on n B B C Ch ha ap pt te er r U Un np pa ac ck ki in ng g D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l 1 Unpacking Adhesive tape Box Cardboard on both sides P...
Page 5: ...a an nd d S Se et tu up p D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l 2 Mounting and Setup Mounting plates x4 and screws x8 from plastic bag Mounting plates x4...
Page 6: ...me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l Controller to wall using screws x4 Hole to size for routing low voltage cables Make sure not to damage cards when drilling holes Locat...
Page 7: ...ns st ta al ll la at ti io on n M Ma an nu ua al l 3 High Voltage Wiring 3 1 Platinum Plus Power Supply Wiring Only a qualified electrician may perform the electrical installation of a Platinum Plus...
Page 8: ...P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l 3 2 Relay Wiring Output relays to poultry house devices On stickers which device is connected to the relay Control phase common wire to all...
Page 9: ...ig gh h V Vo ol lt ta ag ge e W Wi ir ri in ng g D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l Stickers from package on inside of door Appropriate label to corres...
Page 10: ...r H Hi ig gh h V Vo ol lt ta ag ge e W Wi ir ri in ng g D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l 3 3 Winch Card Relay Wiring optional Winch card to inlets Sep...
Page 11: ...vi is si io on n B B C Ch ha ap pt te er r H Hi ig gh h V Vo ol lt ta ag ge e W Wi ir ri in ng g D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l Output wires Wires...
Page 12: ...h ha ap pt te er r E Em me er rg ge en nc cy y C Ca ar rd d I In ns st ta al ll la at ti io on n D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l 4 Emergency Card Ins...
Page 13: ...on n B B C Ch ha ap pt te er r E Em me er rg ge en nc cy y C Ca ar rd d I In ns st ta al ll la at ti io on n D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l Emergenc...
Page 14: ...Ca ar rd d I In ns st ta al ll la at ti io on n D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l Normally Closed card for emergency Common wires and control phase wir...
Page 15: ...me er rg ge en nc cy y C Ca ar rd d I In ns st ta al ll la at ti io on n D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l Inside Temp Sensor to Emergency card Wires...
Page 16: ...t ti io on n D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l 5 Scales Installation optional 5 1 Bird Scale Electricity wires from Controller to Power Supply Bird Sca...
Page 17: ...4 R Re ev vi is si io on n B B C Ch ha ap pt te er r S Sc ca al le es s I In ns st ta al ll la at ti io on n D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l Scale C...
Page 18: ...stallation Manual 5 2 Feed Scale Data Plug The feed software data plug is necessary only when the scale card is connected to a feed bin 230VAC COM 5V 5V GND PHASE L2 USA NEUTRAL L1 USA Red White White...
Page 19: ...a an nu ua al l 5 3 Silo Scale Silo Scale RJB 4 Silo Junction Box For more than 6 load cells external power supply must be connected and jumper moved to EXT position RJB 4 Silo Junction Box Silo Power...
Page 20: ...l 6 Low Voltage Wiring 6 1 Analog Input Analog Input Wiring Diagram for temperature sensors Each temperature sensor to its input T1 T6 and to a COM T1 T4 first 4 inputs are temperature inputs only T5...
Page 21: ...te er r C Co on nt tr ro ol ll le er r C Co on nf fi ig gu ur ra at ti io on n D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l Analog Input Wiring Diagram for potent...
Page 22: ...o on nf fi ig gu ur ra at ti io on n D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l Analog Input Wiring Diagram for Humidity and Wind Direction T10 Humidity sensor...
Page 23: ...ing optional T11 Wind Direction sensor Connect according to the color code on the PCB setup in menu Service Analog Sensors The wind direction Speed Yellow Green is connected to input 11 only and needs...
Page 24: ...am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l 6 3 Digital Input Digital input Input 1 Feed Count Water Meter Feeder Overtime Auxiliary Alarm Input 2 only for version 2 23 Feed C...
Page 25: ...nt tr ro ol ll le er r C Co on nf fi ig gu ur ra at ti io on n D Do oc c N Na am me e P P I In ns st ta al ll la at ti io on n M Ma an nu ua al l 6 5 Alarm Card Wiring Alarm card to outside alarm sys...
Page 26: ...ly by modem House 2 House 1 Modem Priority channels COM 1 2 Local P C COM RX TX COM GND Neutral GND TX RX RX TX COM GND Long Distance Connect the Cables Shield only at one end of every piece of cable...
Page 27: ...key ENTER enter menu submenu open window confirm or change value HELP access help screens and graphs DELETE erases entry 7 1 Install 7 1 1 Setup Enter SET THE FOLLOWING Ventilation Mode Precision Stan...
Page 28: ...sted choice from the menu list by using the up down cursor keys Code 100 and above use the keys before selecting the choice and then press a 2 digit number In order to duplicate relays use the As Rela...
Page 29: ...operation mode DC AC Define 5 relays to be inversed by software AC mode produces less heat in the controller box This selection enables the user to install the analog sensors The Platinum Plus regards...
Page 30: ...n n M Ma an nu ua al l 7 1 3 1 Output Function List FUNCTION No Heaters 1 8 Radiant Heaters 9 32 Tunnel Fan 33 52 Exhaust Fan 59 62 Stir Fan 63 77 Cool 78 81 Cool Pad 82 85 Fogger 86 89 Curtain 90 97...
Page 31: ...ly Digital inputs include on off and pulsing inputs such as auxiliary alarms pulsing water meters and feed Enter To monitor water feed consumption Enter sensors wired to each Input setup according to...
Page 32: ...or each step No of Stages for Calibration After moving the number of times specified in stages for calibration the curtains go to the nearest limit either fully open or fully close one at a time in or...
Page 33: ...for each item listed by using the keys The house brooding and tunnel sensors cause the current average to apply to devices when no specific sensor is assigned to them The current average substitutes...
Page 34: ...le the calculation of the Wind Chill factor displayed in Hot Screen Key 2 Tunnel mode ONLY 7 1 10 Communication This menu allows defining the communication used The parameters are explained below Baud...
Page 35: ...r to calibrate the temperature Note that temperature sensors usually do not need to be calibrated If needed select the sensor and adjust the offset using the left right cursor keys Enter 7 2 2 Humidit...
Page 36: ...num Plus to run for a few hours so that the temperature in the box becomes stable and only then may you calibrate There are two ways of calibrating the sensor to 0 Software calibration 130 40 Hardware...
Page 37: ...In ns st ta al ll la at ti io on n M Ma an nu ua al l 7 2 5 Water Calibration In order to calibrate the water according to pulse insert the water quantity per pulse of the water meter Enter Enter wat...
Page 38: ...ressure regulator 113 Water line 1 through 122 Water line 10 individual water line supplementary to select the line to flush During normal operation only relay 111 water main is active During flushing...
Page 39: ...lift measured in inches Drinker Line Lift Inch define the specific drinker line lift measured in inches 7 2 8 1 Feeders Drinkers HELP SET Help HELP button on touch pad Enter Set parameters Adjust at...
Page 40: ...oller for quick programming Data plug as shown Enter Save controller settings 7 2 10 Read from Plug This menu allows the user to read a saved program from a data plug into the controller quickly and r...
Page 41: ...a screen of identified switches and relays installed in the controller Use this option to determine faulty hardware NOTE Reverse video indicates switches are ON in automatic mode Moreover the controll...
Page 42: ...connected If a 3 digit number usually beginning with the digit 4 is being seen the sensor is operating 7 3 5 Digital Sensors This menu shows the status of each of the 8 digital inputs Enter A shorted...
Page 43: ...essure to adjust the zero point if needed Enter 7 3 8 Communication This menu facilitates testing on communication networks A multiplexer in loop back mode is used to test the communication The Platin...
Page 44: ...st ta al ll la at ti io on n M Ma an nu ua al l 7 3 10 Emergency Status optional This option views the status of emergency cards if installed and therefore is optional Emergency card sensor temperatu...
Page 45: ...en the CPU card and the switch bus and check if the LED on the alarm card is blinking If the LED on the alarm card is blinking it means that one of the switch cards or the switch bus itself caused the...
Page 46: ...og Output Digital Input Load Cell Card One of the I O cards holds the I2C BUS 2 If you can t find the faulty card this way use a known spare card to check if CPU recognizes it If not replace the CPU c...
Page 47: ...istance is too low then replace the sensor the resistance should be around 30KOhm at 25 C or 15 KOhm at 40 C 1 Check if the sensor is properly connected to the right terminal according to the number f...
Page 48: ...ges list in the main screen Missing or faulty analog input card Analog Input Fail 2 If it is properly connected and the problem still exists replace the analog input card 1 Check that the analog input...
Page 49: ...ent will be required in order to identify the cause of the problem Fail message in the messages list in the main screen Faulty Scale card Wired incorrectly or disconnected wire Disconnected Channel 3...
Page 50: ...connected Faulty switch card 2 Check that the chip on socket is properly connected 3 Replace the faulty switch card The Alarms history will display the exact failure card A malfunction that is related...
Page 51: ...heck that the chip on socket is properly connected 1 1 Digital input card malfunction Faulty digital input card Digital Card Fail 2 If it doesn t help replace the digital input card Restart the turn t...
