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Element   40   Manual   

Original   instructions   

Jan   2015   

8   

 

 

7)   CONTROL   PANEL   OPERATION

   

   

   

   

1)   Power   

When   the   drill   is   connected   to   
the   power   supply,   the   RED   LED   

will   indicate   power   to   the   drill.   

2)   Magnet   ON   

To   Turn   the   magnet   ON   or   OFF,   
depress   the   large   button   on   the   

control   panel.   A   GREEN   LED   will   
indicate   the   magnet   is   ON.   

3)   Motor   switch   

   When   the   magnet   has   power   the   
GREEN   switch   will   light   up   to   indicate   

motor   start.

   

   

4)   Motor   ON   

Press   the   GREEN   Switch   to   turn   
the   motor   on.   Proceed   with   

cutting-­‐   following   all   safety   
guidelines...   

5)   Cutting   

See   below   for   detailed   
description   of   the   CutSmart2™   

visual   indicator   

6)   Motor   OFF   

To   stop   the   motor   press   the   RED   
switch.   The   motor   will   stop   and   the   

magnet   will   remain   on.   The   GREEN   
switch   will   turn   on.   
   

Go   back   to   step   3   to   start   over.   

CutSmart2™   Technology   

Green   Zone   

Perfect,   try   to   keep   in   
the   green   zone   for   
the   best   cut   and   

optimum   machine   
performance.   

Yellow   Zone   

A   little   too   much   
pressure   on   the   drill   
ease   off   to   get   back   

to   the   green   zone.   

Red   Zone   

Overload:   Back   off   

immediately   as   too   
much   force   will   cause   
the   motor   to   cut   off   

if   you   continue.   
   

CutSmart2™   Technology   

Designed   for   you   to   get   the   most   out   of   your   

machine   and   your   cutters.   CutSmart2   has   an   
easy   to   read   panel   that   indicates   when   you   
are   drilling   with   too   much   force,   which   will   
damage   the   machine   and   the   cutters.      
   
Allow   the   cutter   to   do   the   work   and   you   will   
find   that   a   much   smoother   hole   and   faster   

drilling   time   is   achieved.      

   

Summary of Contents for Element40/1

Page 1: ...1 Element40 3 This machine Serial Number is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email i...

Page 2: ...ual Original instructions Jan 2015 2 Thank you for purchasing our Element 40 magnetic drill We would really like your feedback on the machine Other Products by Rotabroach Thank you for your purchase o...

Page 3: ...operation Remedies for hole making problems Wiring diagram Exploded view of complete machines Exploded view of gearbox and motor units Control panel parts and list Pipe adapter kit RD2311 Fitting the...

Page 4: ...when not in use All tools should be stored in a dry locked up place out of reach of children 6 Do not force the machine It will do the job better and safer at the rate for which it was intended 7 Use...

Page 5: ...DO NOT operate the machine when under the influence of alcohol or ANY illegal substances 21 Check for damaged or missing parts before use of the tool it should be carefully checked to determine that...

Page 6: ...Nett Weight 12 2kgs Element 40 1 Element 40 3 Vibration total values triax vector sum in accordance with EN61029 1 Vibration emission value ah 2 746m s 2 Uncertainty K 1 5m s Vibration emission value...

Page 7: ...y examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using...

Page 8: ...stop the motor press the RED switch The motor will stop and the magnet will remain on The GREEN switch will turn on Go back to step 3 to start over CutSmart2 Technology Green Zone Perfect try to keep...

Page 9: ...t is advised that when working on thin material a packing piece should be used to increase the material thickness under the magnet Working on thin material without a packing piece will reduce the magn...

Page 10: ...UNTING OF CUTTERS The machine has been made to accept cutters having 19 05mm 3 4 dia Weldon shanks The following procedure is to be used when mounting cutters Lay the machine on its side with feed han...

Page 11: ...rn parts Replace part or parts Adjust where necessary 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Gibs ou...

Page 12: ...Start LED 0V Green Red H Motor Stop LED 12V Red Red I Motor Stop Switch 0V Red J Motor Stop Switch 12V Red K Motor Stop LED OV Red Red L Motor Start LED 12V Green Red M Motor Start Switch 0V Red N Mot...

Page 13: ...Element 40 Manual Original instructions Jan 2015 13 15 EXPLODED VIEW OF MACHINE PARTS LIST...

Page 14: ...1 26 RDA4029 Screw M6 16 CAP HD 1 27 RD33105 Gib support strip 1 28 RDA3038 Gib strip 17 5mm 1 29 RDB3035 Slide 1 30 RD4092 M5 Shakeproof washer 4 31 RD4091 Screw M5 22 CAP HD 4 32 RDB3027 Rack 1 33 R...

Page 15: ...Element 40 Manual Original instructions Jan 2015 15 16 EXPLODED VIEW OF MOTOR AND GEARBOX...

Page 16: ...el 1 7 25 RDB4004 Gear shaft washer 10mm ID 1 7 26 RDB4005 Needle bearing HK1010 1 7 27 RDB2010 Gear lever shaft 1 7 28 RD43305 Rolling bearing 6003 RS 2 7 29 RD43306 Circlip 1 7 30 RDB2018 Drive gear...

Page 17: ...Red Motor Switch 1 3 RDA4050 Magnet Switch 1 4 RDA4053 Red LED 1 5 RDA4054 Green LED 1 6 RDA4036 Screw M3 X 12 BTTN HD 2 7 RDA3028 Control Panel Cover 1 8 RDB3100 110V RDB3101 230V Control Plate 1 9 R...

Page 18: ...ng care that the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by...

Page 19: ...intenance work be certain that the power supply is disconnected Description Every operation 1 week 1 Month Visual check of machine for damage X Operation of machine X Check brush wear X Check magnetic...

Page 20: ...he movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely...

Page 21: ...tom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails D...

Page 22: ...mm SRCV or SRCVL Plate and sheet steel 700N mm RAP or RAPL Plate and sheet steel 850N mm SRCV or SRCVL Aluminium 750Nmm RAP or RAPL Aluminium 850N mm SRCV or SRCVL Brass 700N mm RAP or RAPL Brass 850...

Page 23: ...nt servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical compo...

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