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Element   40   Manual   

Original   instructions   

Jan   2015   

20   

 

machine.   
   

Magnetic   base

   –   before   every   operation   the   magnetic   base   should   be   checked   to   make   sure   

that   the   base   is   flat   and   there   is   no   damage   present.   An   uneven   magnet   base   will   cause   the   
magnet   not   to   hold   as   efficiently   and   may   cause   injury   to   the   operator.   

   

   
Adjustment   of   slide   and   bearing   bracket   alignment.   

An   essential   requirement   of   the   machine   is   that   the   slide   can   move   in   a   smooth   and   controlled   
manner,   free   of   lateral   movement   and   vibration.   
This   situation   can   be   maintained   by   periodic   adjustment   of   the   slide   and   is   accomplished   in   the   
following   manner:   

1.

 

Place   the   machine   in   an   upright   position   and,   by   means   of   the   capstan,   raise   the   slide   to   
its   highest   position.   Clean   the   brass   gib   strips   and   apply   a   small   amount   of   light   machine   
oil   to   the   wear   surfaces.      

2.

 

Now   lower   the   slide   back   to   its   lowest   position.   Bring   the   slide   into   the   center   of   the   
dovetail   slide   housing   and   loosen   screws   thus   allowing   free   movement   of   the   arbor   
support   bracket.   

3.

 

Commencing   with   the   middle   screws,   gently   feed   in   all   the   screws   until   slight   resistance   
is   encountered.   

4.

 

Operate   the   slide   up   and   down   a   few   times   to   test   the   movement   and   make   any   further   
necessary   adjustments.   Try   to   ensure   that   all   the   screws   are   exerting   a   uniform   pressure   
on   the   slide   from   top   to   bottom.   A   perfectly   adjusted   slide   will   operate   freely   up   and   
down   without   any   sideways   movement.   

5.

 

Now   raise   the   slide   to   its   highest   position.   Slightly   undo   the   arbor   bearing   bracket   and,   
using   fingers   only,   tighten   the   screws.   

6.

 

Place   the   machine   on   a   steel   plate,   connect   to   power   supply   and   switch   on   the   magnet.   
Start   up   the   motor.   If   the   arbor   is   incorrectly   aligned,   the   arbor   support   bracket   will   be   
seen   to   oscillate.   Make   any   necessary   further   adjustments   to   the   bracket   to   ensure   
correct   alignment   of   the   spindle   and   finally   tighten   the   screws   using   a   spanner.   Lastly   
tighten   the   arbor   bearing   bracket.   

   

Check   machines   grease.

   

The   gearbox   grease   should   be   checked   once   a   month   to   ensure   all   moving   components   are   
covered   to   prevent   wear.   The   grease   should   be   changed   at   least   once   a   year   to   ensure   you   gain   
the   best   from   your   machine.   

Check   Armature   of   the   machine.   

This   should   be   checked   at   least   once   a   month   to   check   that   there   are   no   visual   signs   of   damage   
to   the   body   or   to   the   commutator.   Some   signs   of   wear   will   be   seen   on   the   commutator   over   a   
period   of   time   but   this   is   normal   (this   is   the   part   that   comes   into   contact   with   the   brushes)   
however,   if   there   are   any   signs   of   abnormal   damage   the   part   should   be   replaced.   
   
   
   
   
   
   
   
   

Summary of Contents for Element40/1

Page 1: ...1 Element40 3 This machine Serial Number is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email i...

Page 2: ...ual Original instructions Jan 2015 2 Thank you for purchasing our Element 40 magnetic drill We would really like your feedback on the machine Other Products by Rotabroach Thank you for your purchase o...

Page 3: ...operation Remedies for hole making problems Wiring diagram Exploded view of complete machines Exploded view of gearbox and motor units Control panel parts and list Pipe adapter kit RD2311 Fitting the...

Page 4: ...when not in use All tools should be stored in a dry locked up place out of reach of children 6 Do not force the machine It will do the job better and safer at the rate for which it was intended 7 Use...

Page 5: ...DO NOT operate the machine when under the influence of alcohol or ANY illegal substances 21 Check for damaged or missing parts before use of the tool it should be carefully checked to determine that...

Page 6: ...Nett Weight 12 2kgs Element 40 1 Element 40 3 Vibration total values triax vector sum in accordance with EN61029 1 Vibration emission value ah 2 746m s 2 Uncertainty K 1 5m s Vibration emission value...

Page 7: ...y examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using...

Page 8: ...stop the motor press the RED switch The motor will stop and the magnet will remain on The GREEN switch will turn on Go back to step 3 to start over CutSmart2 Technology Green Zone Perfect try to keep...

Page 9: ...t is advised that when working on thin material a packing piece should be used to increase the material thickness under the magnet Working on thin material without a packing piece will reduce the magn...

Page 10: ...UNTING OF CUTTERS The machine has been made to accept cutters having 19 05mm 3 4 dia Weldon shanks The following procedure is to be used when mounting cutters Lay the machine on its side with feed han...

Page 11: ...rn parts Replace part or parts Adjust where necessary 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Gibs ou...

Page 12: ...Start LED 0V Green Red H Motor Stop LED 12V Red Red I Motor Stop Switch 0V Red J Motor Stop Switch 12V Red K Motor Stop LED OV Red Red L Motor Start LED 12V Green Red M Motor Start Switch 0V Red N Mot...

Page 13: ...Element 40 Manual Original instructions Jan 2015 13 15 EXPLODED VIEW OF MACHINE PARTS LIST...

Page 14: ...1 26 RDA4029 Screw M6 16 CAP HD 1 27 RD33105 Gib support strip 1 28 RDA3038 Gib strip 17 5mm 1 29 RDB3035 Slide 1 30 RD4092 M5 Shakeproof washer 4 31 RD4091 Screw M5 22 CAP HD 4 32 RDB3027 Rack 1 33 R...

Page 15: ...Element 40 Manual Original instructions Jan 2015 15 16 EXPLODED VIEW OF MOTOR AND GEARBOX...

Page 16: ...el 1 7 25 RDB4004 Gear shaft washer 10mm ID 1 7 26 RDB4005 Needle bearing HK1010 1 7 27 RDB2010 Gear lever shaft 1 7 28 RD43305 Rolling bearing 6003 RS 2 7 29 RD43306 Circlip 1 7 30 RDB2018 Drive gear...

Page 17: ...Red Motor Switch 1 3 RDA4050 Magnet Switch 1 4 RDA4053 Red LED 1 5 RDA4054 Green LED 1 6 RDA4036 Screw M3 X 12 BTTN HD 2 7 RDA3028 Control Panel Cover 1 8 RDB3100 110V RDB3101 230V Control Plate 1 9 R...

Page 18: ...ng care that the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by...

Page 19: ...intenance work be certain that the power supply is disconnected Description Every operation 1 week 1 Month Visual check of machine for damage X Operation of machine X Check brush wear X Check magnetic...

Page 20: ...he movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely...

Page 21: ...tom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails D...

Page 22: ...mm SRCV or SRCVL Plate and sheet steel 700N mm RAP or RAPL Plate and sheet steel 850N mm SRCV or SRCVL Aluminium 750Nmm RAP or RAPL Aluminium 850N mm SRCV or SRCVL Brass 700N mm RAP or RAPL Brass 850...

Page 23: ...nt servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical compo...

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