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Element   40   Manual   

Original   instructions   

Jan   2015   

19   

 

 

 

 

 

19)   FITTING   THE   CHUCK   

   

 

To   remove   the   arbor   lay   the   machine   on   its   side.   

   

 

Unscrew   the   two   grub   screws   at   the   top   of   the   arbor.   

   

 

When   the   arbor   has   become   detached   from   the   spindle   this   can   then   be   removed.   

   

 

Remove   the   arbor   support   bracket   and   guard   with   the   arbor   retained.   

   

 

Mount   the   chuck   using   the   chuck   adaptor   RD33153.   

   

 

Replacing   the   chuck   is   the   reverse   sequence.   

   

20)   MAINTENANCE   

   

In   order   to   ‘get   the   best   life’   out   of   your   Rotabroach   machine   always   keep   it   in   good   
working   order.   
A   number   of   items   must   always   be   checked   on   Rotabroach   machines.   
Always   before   starting   any   job   make   sure   the   machine   is   in   good   working   order   and   that   there   
are   no   damaged   or   loose   parts.   Any   loose   parts   must   be   tightened.   

Before   proceeding   with   any   maintenance   work   be   certain   that   the   power   supply   is   
disconnected.   

   

Description   

Every   operation      

1   week    1   Month   

Visual   check   of   
machine   for   damage   

   

X   

   

   

Operation   of   machine   

   

X   

   

   

Check   brush   wear   

   

X   

   

Check   magnetic   base   

X   

   

   

Check   alignment   of   
the   machine   

   

   

X   

Check   grease   

   

   

X   

Check   armature   

   

   

X   

   
   
Visually   check   the   machine   for   damage.   

The   machine   must   be   checked   before   operation   for   any   signs   of   damage   that   will   affect   the   
operation   of   the   machine.   Particular   notice   must   be   taken   to   the   mains   cable,   if   the   machine   
appears   to   be   damaged   it   should   not   be   used,   failure   to   do   so   may   cause   injury   or   death.   

   
Check   operation   of   the   machine.   

The   machines   operation   must   be   checked   to   ensure   that   all   components   are   working   correctly.      
   

   
   
Machine   Brushes   

-­‐   should   be   checked   to   make   sure   there   is   no   abnormal   wear   present   (this   

should   be   checked   at   least   once   a   week   if   used   frequently).   If   the   brush   has   worn   more   than   2/3   
the   original   length,   the   brushes   should   be   changed.   Failure   to   do   so   may   cause   damage   to   the   

Summary of Contents for Element40/1

Page 1: ...1 Element40 3 This machine Serial Number is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email i...

Page 2: ...ual Original instructions Jan 2015 2 Thank you for purchasing our Element 40 magnetic drill We would really like your feedback on the machine Other Products by Rotabroach Thank you for your purchase o...

Page 3: ...operation Remedies for hole making problems Wiring diagram Exploded view of complete machines Exploded view of gearbox and motor units Control panel parts and list Pipe adapter kit RD2311 Fitting the...

Page 4: ...when not in use All tools should be stored in a dry locked up place out of reach of children 6 Do not force the machine It will do the job better and safer at the rate for which it was intended 7 Use...

Page 5: ...DO NOT operate the machine when under the influence of alcohol or ANY illegal substances 21 Check for damaged or missing parts before use of the tool it should be carefully checked to determine that...

Page 6: ...Nett Weight 12 2kgs Element 40 1 Element 40 3 Vibration total values triax vector sum in accordance with EN61029 1 Vibration emission value ah 2 746m s 2 Uncertainty K 1 5m s Vibration emission value...

Page 7: ...y examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using...

Page 8: ...stop the motor press the RED switch The motor will stop and the magnet will remain on The GREEN switch will turn on Go back to step 3 to start over CutSmart2 Technology Green Zone Perfect try to keep...

Page 9: ...t is advised that when working on thin material a packing piece should be used to increase the material thickness under the magnet Working on thin material without a packing piece will reduce the magn...

Page 10: ...UNTING OF CUTTERS The machine has been made to accept cutters having 19 05mm 3 4 dia Weldon shanks The following procedure is to be used when mounting cutters Lay the machine on its side with feed han...

Page 11: ...rn parts Replace part or parts Adjust where necessary 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Gibs ou...

Page 12: ...Start LED 0V Green Red H Motor Stop LED 12V Red Red I Motor Stop Switch 0V Red J Motor Stop Switch 12V Red K Motor Stop LED OV Red Red L Motor Start LED 12V Green Red M Motor Start Switch 0V Red N Mot...

Page 13: ...Element 40 Manual Original instructions Jan 2015 13 15 EXPLODED VIEW OF MACHINE PARTS LIST...

Page 14: ...1 26 RDA4029 Screw M6 16 CAP HD 1 27 RD33105 Gib support strip 1 28 RDA3038 Gib strip 17 5mm 1 29 RDB3035 Slide 1 30 RD4092 M5 Shakeproof washer 4 31 RD4091 Screw M5 22 CAP HD 4 32 RDB3027 Rack 1 33 R...

Page 15: ...Element 40 Manual Original instructions Jan 2015 15 16 EXPLODED VIEW OF MOTOR AND GEARBOX...

Page 16: ...el 1 7 25 RDB4004 Gear shaft washer 10mm ID 1 7 26 RDB4005 Needle bearing HK1010 1 7 27 RDB2010 Gear lever shaft 1 7 28 RD43305 Rolling bearing 6003 RS 2 7 29 RD43306 Circlip 1 7 30 RDB2018 Drive gear...

Page 17: ...Red Motor Switch 1 3 RDA4050 Magnet Switch 1 4 RDA4053 Red LED 1 5 RDA4054 Green LED 1 6 RDA4036 Screw M3 X 12 BTTN HD 2 7 RDA3028 Control Panel Cover 1 8 RDB3100 110V RDB3101 230V Control Plate 1 9 R...

Page 18: ...ng care that the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by...

Page 19: ...intenance work be certain that the power supply is disconnected Description Every operation 1 week 1 Month Visual check of machine for damage X Operation of machine X Check brush wear X Check magnetic...

Page 20: ...he movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely...

Page 21: ...tom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails D...

Page 22: ...mm SRCV or SRCVL Plate and sheet steel 700N mm RAP or RAPL Plate and sheet steel 850N mm SRCV or SRCVL Aluminium 750Nmm RAP or RAPL Aluminium 850N mm SRCV or SRCVL Brass 700N mm RAP or RAPL Brass 850...

Page 23: ...nt servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical compo...

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