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Element   40   Manual   

Original   instructions   

Jan   2015   

16   

 

 

PARTS   LIST

   

7.1   

RD4056   

Circlip   

1   

7.2   

RA354   

Button   

1   

7.3   

RA3118   

Spring      

1   

7.4   

RD33155   

Arbor   

1   

7.5   

RD4066   

Grub   Screw   M8   ×   8   

6   

7.6   

RDB3020   

Arbor   spindle   

1   

7.7   

RD43304   

Oil   seal   

2   

7.8   

RDA4037   

Fluid   elbow   (black)   

1   

7.9   

RDB3005   

Gear   box   

1   

7.10   

RD45614   

Straight   Pin   

1   

7.11   

RDB4008   

Spring      

1   

7.12   

RDB3030   

Gear   lever   

1   

7.13   

RDB4006   

Gear   lever   M4   shoulder   bolt   

1   

7.14   

RDB4003   

Tapping   Screw   ST   4.8   ×   45   

4   

7.15   

RDB4001   

Needle   bearing   HK0810   

3   

7.16   

RDB4002   

Washer   

2   

7.17   

RDB3049   

Helical   gear   31T   1.25M   15HA   30PA   

1   

7.18   

RDB3043   

17   tooth   gear      

1   

7.19   

RDB3050   

Key   steel   4   ×   4   ×   16   

1   

7.20      

RDB3047   

Gear   axel   

1   

7.21   

RM17134   

Rolling   bearing   608   

1   

7.22   

RDB2022   

Dual   gear   

1   

7.23   

RDB3046   

Gear   axel   

1   

7.24   

RDB3048   

Key   steel   

1   

7.25   

RDB4004   

Gear   shaft   washer   10mm   ID   

1   

7.26   

RDB4005   

Needle   bearing   HK1010   

1   

7.27   

RDB2010   

Gear   lever   shaft   

1   

7.28   

RD43305   

Rolling   bearing   6003   RS   

2   

7.29   

RD43306   

Circlip   

1   

7.30      

RDB2018   

Drive   gear   assembly   

1   

7.31   

RD43310   

Circlip   

1   

7.32   

RDB3031   

Oil   baffle   plate   

1   

7.33   

RDB3006   

Gear   plate   

1   

7.34   

RD45522   

Rolling   bearing   6001   RS   

1   

7.35   

RDB3060/1(110V)   -­‐   RDB3060/3(230V)   

Armature   

1   

7.36   

RD43603   

Rolling   bearing   629   RS   

1   

7.37   

RDB3069   

Bearing   Sleeve   

1   

7.38   

RDB5004   

Baffle   plate   

1   

7.39   

RD43625   

Tapping   screw   ST   4.2   ×   65   

2   

7.40   

RDB3061/1(110V)   -­‐   RDB3061/3(230V)   

Field   coil   

1   

7.41   

RDB3065   

Lead   wire   

2   

7.42   

RDB3068   

Motor   wire   

1   

7.43   

RDB5002   

Motor   housing   

1   

7.44   

RDA5018   

Wire   box   cover   

1   

7.45   

RDA3069   

Capacitor   

1   

7.46   

RD35617   

Terminal   

2   

7.47   

RD45613   

Screw   M3   ×   6   BTTN      HD   

4   

7.48   

RDA4034   

Tapping   Screw   ST   2.9   ×   8   

4   

7.49   

RD33616   

Brush   cap   

2   

7.50   

RDB3066   

Carbon   Brush      

2   

7.51   

RD33614   

Brush   hold      

2   

7.52   

RDB5003   

Top   Cap   

1   

7.53   

RDA4035   

Tapping   Screw   ST   4.2   x   12   

2   

   

   
   

   

   

   

Summary of Contents for Element40/1

Page 1: ...1 Element40 3 This machine Serial Number is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email i...

Page 2: ...ual Original instructions Jan 2015 2 Thank you for purchasing our Element 40 magnetic drill We would really like your feedback on the machine Other Products by Rotabroach Thank you for your purchase o...

Page 3: ...operation Remedies for hole making problems Wiring diagram Exploded view of complete machines Exploded view of gearbox and motor units Control panel parts and list Pipe adapter kit RD2311 Fitting the...

Page 4: ...when not in use All tools should be stored in a dry locked up place out of reach of children 6 Do not force the machine It will do the job better and safer at the rate for which it was intended 7 Use...

Page 5: ...DO NOT operate the machine when under the influence of alcohol or ANY illegal substances 21 Check for damaged or missing parts before use of the tool it should be carefully checked to determine that...

Page 6: ...Nett Weight 12 2kgs Element 40 1 Element 40 3 Vibration total values triax vector sum in accordance with EN61029 1 Vibration emission value ah 2 746m s 2 Uncertainty K 1 5m s Vibration emission value...

Page 7: ...y examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using...

Page 8: ...stop the motor press the RED switch The motor will stop and the magnet will remain on The GREEN switch will turn on Go back to step 3 to start over CutSmart2 Technology Green Zone Perfect try to keep...

Page 9: ...t is advised that when working on thin material a packing piece should be used to increase the material thickness under the magnet Working on thin material without a packing piece will reduce the magn...

Page 10: ...UNTING OF CUTTERS The machine has been made to accept cutters having 19 05mm 3 4 dia Weldon shanks The following procedure is to be used when mounting cutters Lay the machine on its side with feed han...

Page 11: ...rn parts Replace part or parts Adjust where necessary 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Gibs ou...

Page 12: ...Start LED 0V Green Red H Motor Stop LED 12V Red Red I Motor Stop Switch 0V Red J Motor Stop Switch 12V Red K Motor Stop LED OV Red Red L Motor Start LED 12V Green Red M Motor Start Switch 0V Red N Mot...

Page 13: ...Element 40 Manual Original instructions Jan 2015 13 15 EXPLODED VIEW OF MACHINE PARTS LIST...

Page 14: ...1 26 RDA4029 Screw M6 16 CAP HD 1 27 RD33105 Gib support strip 1 28 RDA3038 Gib strip 17 5mm 1 29 RDB3035 Slide 1 30 RD4092 M5 Shakeproof washer 4 31 RD4091 Screw M5 22 CAP HD 4 32 RDB3027 Rack 1 33 R...

Page 15: ...Element 40 Manual Original instructions Jan 2015 15 16 EXPLODED VIEW OF MOTOR AND GEARBOX...

Page 16: ...el 1 7 25 RDB4004 Gear shaft washer 10mm ID 1 7 26 RDB4005 Needle bearing HK1010 1 7 27 RDB2010 Gear lever shaft 1 7 28 RD43305 Rolling bearing 6003 RS 2 7 29 RD43306 Circlip 1 7 30 RDB2018 Drive gear...

Page 17: ...Red Motor Switch 1 3 RDA4050 Magnet Switch 1 4 RDA4053 Red LED 1 5 RDA4054 Green LED 1 6 RDA4036 Screw M3 X 12 BTTN HD 2 7 RDA3028 Control Panel Cover 1 8 RDB3100 110V RDB3101 230V Control Plate 1 9 R...

Page 18: ...ng care that the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by...

Page 19: ...intenance work be certain that the power supply is disconnected Description Every operation 1 week 1 Month Visual check of machine for damage X Operation of machine X Check brush wear X Check magnetic...

Page 20: ...he movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely...

Page 21: ...tom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails D...

Page 22: ...mm SRCV or SRCVL Plate and sheet steel 700N mm RAP or RAPL Plate and sheet steel 850N mm SRCV or SRCVL Aluminium 750Nmm RAP or RAPL Aluminium 850N mm SRCV or SRCVL Brass 700N mm RAP or RAPL Brass 850...

Page 23: ...nt servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical compo...

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