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Element   40   Manual   

Original   instructions   

Jan   2015   

14   

 

 

   

1   

RD43131   

Screw   M5   ×   16   CSK      HD   

2   

2   

RD45607   

M5   CSK   Washer   

2   

3   

RDA3032   

Guard   support   

1   

4   

RDA3031   

Slide   channel   

1   

5   

RDA4201   

Screw   M4   ×   14   BTTN      HD   

2   

6   

RDB3037   

Element   40   Guard   

1   

7   

RDB2002/1(110V)   -­‐   RDB2002/3(230V)   

Motor   assembly   

1   

8   

RD45624   

Needle   bearing   HK3516   

1   

9   

RDB3013   

Bearing   bracket   

1   

10   

RDA3011/1(110V)   -­‐   RDA3011/3(230V)   

Magnet   

1   

11   

RD4078   

M8   Washer   

2   

12   

RD4079   

M8   Spring   washer      

2   

13   

RD4277   

Screw   M8   ×   50   CAP   HD   

2   

14   

RD4207   

Spring   washer      

4   

15   

RD4098   

Screw   M6   ×   20   CAP   HD   

4   

16   

RDA4005   

Cable   bush   

1   

17   

RDA4021   

Screw   M4   ×   8   BTTN      HD   

17   

18   

RDA3001   

Main   housing   

1   

19   

RD45622   

Straight   pin   

2   

20   

RDB3025   

Right   side   panel   

1   

21   

RD4312   

Grub   Screw   M6   ×   12   

5   

22   

RDA3092   

Bush   

2   

23   

RDA4006   

Capstan   Washer   

2   

24   

RDA4004   

Circlip   

2   

25   

RDA2004   

Coolant   bottle   assembly   

1   

26   

RDA4029   

Screw   M6   ×   16   CAP   HD   

1   

27   

RD33105   

Gib   support   strip   

1   

28   

RDA3038   

Gib   strip   17.5mm   

1   

29   

RDB3035   

Slide   

1   

30   

RD4092   

M5   Shakeproof   washer      

4   

31   

RD4091   

Screw   M5   ×   22   CAP   HD   

4   

32   

RDB3027   

Rack   

1   

33   

RDA3037   

Gib   strip   13.5mm   

1   

34   

RDB2013   

Internal   Chain   

1   

35   

RDA4204   

Screw   M3   ×   8   CSK   HD   

8   

36   

RDA4205   

M3   Nut   

4   

37   

RDB3045   

Cable   chain   attachment   

2   

38   

RDA4206   

Screw   M4   ×   12   CSK   HD   

2   

39   

RDA5008   

Handle   insert   

1   

40   

RD4206   

Screw   M6   ×   40   CAP   HD   

2   

41   

RD4069   

M4   Washer   

1   

42   

RD4068   

M4   nut   

2   

43   

RD45604   

Earth   label   

1   

44   

RDB3026   

left   side   panel   

1   

45   

RDA3012   

Capstan   axel   

1   

46   

RD43117   

Cable   clamp   

1   

47   

RDA4207   

Screw   M4   ×   14   CAP   HD   

2   

48   

RDA2008   

Capstan   arm   

3   

49   

RDA3015   

Capstan   Hub   

1   

50   

RDB2020/1(110V)   –   RDB2020/3(230V)   

PCB   assembly   

1   

51   

RDB2007/1(110V)   -­‐   RDB2007/3(230V)   

Control   panel   assembly   

1   

52   

RDA3071   (110V)      -­‐   RDA3072   (230V)   

Power   chord   

1   

53   

RD4329   

Safety   belt   

1   

54   

RD4088   

4mm   hexagonal   spanner   

1   

55   

RD43099   

Chuck   

1   

56   

RD33153   

Chuck   Adapter   

1   

57   

RDA3105   

Safety   glasses   

1   

58   

RD4152   

3mm   hexagonal   spanner   

1   

   

PARTS   LIST

 

Summary of Contents for Element40/1

Page 1: ...1 Element40 3 This machine Serial Number is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email i...

Page 2: ...ual Original instructions Jan 2015 2 Thank you for purchasing our Element 40 magnetic drill We would really like your feedback on the machine Other Products by Rotabroach Thank you for your purchase o...

Page 3: ...operation Remedies for hole making problems Wiring diagram Exploded view of complete machines Exploded view of gearbox and motor units Control panel parts and list Pipe adapter kit RD2311 Fitting the...

Page 4: ...when not in use All tools should be stored in a dry locked up place out of reach of children 6 Do not force the machine It will do the job better and safer at the rate for which it was intended 7 Use...

Page 5: ...DO NOT operate the machine when under the influence of alcohol or ANY illegal substances 21 Check for damaged or missing parts before use of the tool it should be carefully checked to determine that...

Page 6: ...Nett Weight 12 2kgs Element 40 1 Element 40 3 Vibration total values triax vector sum in accordance with EN61029 1 Vibration emission value ah 2 746m s 2 Uncertainty K 1 5m s Vibration emission value...

Page 7: ...y examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using...

Page 8: ...stop the motor press the RED switch The motor will stop and the magnet will remain on The GREEN switch will turn on Go back to step 3 to start over CutSmart2 Technology Green Zone Perfect try to keep...

Page 9: ...t is advised that when working on thin material a packing piece should be used to increase the material thickness under the magnet Working on thin material without a packing piece will reduce the magn...

Page 10: ...UNTING OF CUTTERS The machine has been made to accept cutters having 19 05mm 3 4 dia Weldon shanks The following procedure is to be used when mounting cutters Lay the machine on its side with feed han...

Page 11: ...rn parts Replace part or parts Adjust where necessary 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Gibs ou...

Page 12: ...Start LED 0V Green Red H Motor Stop LED 12V Red Red I Motor Stop Switch 0V Red J Motor Stop Switch 12V Red K Motor Stop LED OV Red Red L Motor Start LED 12V Green Red M Motor Start Switch 0V Red N Mot...

Page 13: ...Element 40 Manual Original instructions Jan 2015 13 15 EXPLODED VIEW OF MACHINE PARTS LIST...

Page 14: ...1 26 RDA4029 Screw M6 16 CAP HD 1 27 RD33105 Gib support strip 1 28 RDA3038 Gib strip 17 5mm 1 29 RDB3035 Slide 1 30 RD4092 M5 Shakeproof washer 4 31 RD4091 Screw M5 22 CAP HD 4 32 RDB3027 Rack 1 33 R...

Page 15: ...Element 40 Manual Original instructions Jan 2015 15 16 EXPLODED VIEW OF MOTOR AND GEARBOX...

Page 16: ...el 1 7 25 RDB4004 Gear shaft washer 10mm ID 1 7 26 RDB4005 Needle bearing HK1010 1 7 27 RDB2010 Gear lever shaft 1 7 28 RD43305 Rolling bearing 6003 RS 2 7 29 RD43306 Circlip 1 7 30 RDB2018 Drive gear...

Page 17: ...Red Motor Switch 1 3 RDA4050 Magnet Switch 1 4 RDA4053 Red LED 1 5 RDA4054 Green LED 1 6 RDA4036 Screw M3 X 12 BTTN HD 2 7 RDA3028 Control Panel Cover 1 8 RDB3100 110V RDB3101 230V Control Plate 1 9 R...

Page 18: ...ng care that the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by...

Page 19: ...intenance work be certain that the power supply is disconnected Description Every operation 1 week 1 Month Visual check of machine for damage X Operation of machine X Check brush wear X Check magnetic...

Page 20: ...he movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely...

Page 21: ...tom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails D...

Page 22: ...mm SRCV or SRCVL Plate and sheet steel 700N mm RAP or RAPL Plate and sheet steel 850N mm SRCV or SRCVL Aluminium 750Nmm RAP or RAPL Aluminium 850N mm SRCV or SRCVL Brass 700N mm RAP or RAPL Brass 850...

Page 23: ...nt servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical compo...

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