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Element   40   Manual   

Original   instructions   

Jan   2015   

10   

 

 

 

 

   

   

10)   EXTENSION   CABLE   SELECTION

      

            

   
The   machines   are   factory   fitted   with   a   3   metre   length   of   cable   having   three   conductors   1.5mm²   
   LIVE,   NEUTRAL   and   EARTH.         If   it   becomes   necessary   to   fit   an   extension   cable   from   the   power   source,   

care   must   be   taken   in   using   a   cable   of   adequate   capacity.      Failure   to   do   so   will   result   in   a   loss   of   
traction   by   the   magnet   and   a   reduction   of   power   from   the   motor.   
   
Assuming   a   normal   AC   supply   of   the   correct   voltage,   it   is   recommended   that   the   following   extension   
lengths   shall   not   be   exceeded:   

For   110v   supply:    3.5metres   of   3   core   x   1.5mm²

                     

For   230v   supply:      26metres   of   3   core   x   1.5mm²   

   

ALWAYS   DISCONNECT   THE   MACHINE   FROM   THE   POWER   SOURCE   BEFORE   CHANGING   CUTTERS.   

   

11)   MOUNTING   OF   CUTTERS   

   

   

 

The   machine   has   been   made   to   accept   cutters   having   19.05mm   (3/4”)   dia.   Weldon   shanks.   

The   following   procedure   is   to   be   used   when   mounting   cutters:   

 

Lay   the   machine   on   its   side   with   feed   handles   uppermost,   ensuring   arbor   is   wound   down   to   its   
lowest   point   to   enable   access   to   socket   screws   RD4066.   

 

Take   appropriate   pilot   and   place   through   the   hole   in   cutter   shank.      Insert   shank   of   cutter   into   
bore   of   arbor,   ensuring   alignment   of   two   drive   flats   with   socket   screws.      

 

Tighten   both   screws   using   hexagon   key.      

   

   

12)   CAPSTAN   OPERATION   

   

   

The   quick   release   capstan   is   a   feature   offers   that   offers   the   user   simple   dual   side   operation.         
   
To   remove   the   capstan,   simply   do   the   following;   
   
1:   Press   in   the   central   button   on   the   capstan   hub,   holding   onto   the   capstan   arms.      
   
2:   With   the   button   pressed   in,   pull   the   capstan   away   from   the   main   body,   holding   on   to   the   capstan   

arms.         
   
3:   Re-­‐insert   the   hexagonal   shaft   into   the   hexagonal   slot   to   attach   the   capstan.      
   
   
   
   

   
   
   

Summary of Contents for Element40/1

Page 1: ...1 Element40 3 This machine Serial Number is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email i...

Page 2: ...ual Original instructions Jan 2015 2 Thank you for purchasing our Element 40 magnetic drill We would really like your feedback on the machine Other Products by Rotabroach Thank you for your purchase o...

Page 3: ...operation Remedies for hole making problems Wiring diagram Exploded view of complete machines Exploded view of gearbox and motor units Control panel parts and list Pipe adapter kit RD2311 Fitting the...

Page 4: ...when not in use All tools should be stored in a dry locked up place out of reach of children 6 Do not force the machine It will do the job better and safer at the rate for which it was intended 7 Use...

Page 5: ...DO NOT operate the machine when under the influence of alcohol or ANY illegal substances 21 Check for damaged or missing parts before use of the tool it should be carefully checked to determine that...

Page 6: ...Nett Weight 12 2kgs Element 40 1 Element 40 3 Vibration total values triax vector sum in accordance with EN61029 1 Vibration emission value ah 2 746m s 2 Uncertainty K 1 5m s Vibration emission value...

Page 7: ...y examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using...

Page 8: ...stop the motor press the RED switch The motor will stop and the magnet will remain on The GREEN switch will turn on Go back to step 3 to start over CutSmart2 Technology Green Zone Perfect try to keep...

Page 9: ...t is advised that when working on thin material a packing piece should be used to increase the material thickness under the magnet Working on thin material without a packing piece will reduce the magn...

Page 10: ...UNTING OF CUTTERS The machine has been made to accept cutters having 19 05mm 3 4 dia Weldon shanks The following procedure is to be used when mounting cutters Lay the machine on its side with feed han...

Page 11: ...rn parts Replace part or parts Adjust where necessary 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Gibs ou...

Page 12: ...Start LED 0V Green Red H Motor Stop LED 12V Red Red I Motor Stop Switch 0V Red J Motor Stop Switch 12V Red K Motor Stop LED OV Red Red L Motor Start LED 12V Green Red M Motor Start Switch 0V Red N Mot...

Page 13: ...Element 40 Manual Original instructions Jan 2015 13 15 EXPLODED VIEW OF MACHINE PARTS LIST...

Page 14: ...1 26 RDA4029 Screw M6 16 CAP HD 1 27 RD33105 Gib support strip 1 28 RDA3038 Gib strip 17 5mm 1 29 RDB3035 Slide 1 30 RD4092 M5 Shakeproof washer 4 31 RD4091 Screw M5 22 CAP HD 4 32 RDB3027 Rack 1 33 R...

Page 15: ...Element 40 Manual Original instructions Jan 2015 15 16 EXPLODED VIEW OF MOTOR AND GEARBOX...

Page 16: ...el 1 7 25 RDB4004 Gear shaft washer 10mm ID 1 7 26 RDB4005 Needle bearing HK1010 1 7 27 RDB2010 Gear lever shaft 1 7 28 RD43305 Rolling bearing 6003 RS 2 7 29 RD43306 Circlip 1 7 30 RDB2018 Drive gear...

Page 17: ...Red Motor Switch 1 3 RDA4050 Magnet Switch 1 4 RDA4053 Red LED 1 5 RDA4054 Green LED 1 6 RDA4036 Screw M3 X 12 BTTN HD 2 7 RDA3028 Control Panel Cover 1 8 RDB3100 110V RDB3101 230V Control Plate 1 9 R...

Page 18: ...ng care that the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by...

Page 19: ...intenance work be certain that the power supply is disconnected Description Every operation 1 week 1 Month Visual check of machine for damage X Operation of machine X Check brush wear X Check magnetic...

Page 20: ...he movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely...

Page 21: ...tom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails D...

Page 22: ...mm SRCV or SRCVL Plate and sheet steel 700N mm RAP or RAPL Plate and sheet steel 850N mm SRCV or SRCVL Aluminium 750Nmm RAP or RAPL Aluminium 850N mm SRCV or SRCVL Brass 700N mm RAP or RAPL Brass 850...

Page 23: ...nt servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical compo...

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