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Romer PROTON II Manual Download Page 56

Manufacturer of high quality equipment for  powder coating 

________________________________________________________________ 
 
 
 
 

 

56

 

 

Troubleshooting guide

 

 
 
 
 
 
 
 

Problem fixing

 

 

The injector could be dirty or clogged, if the powder gun does not spray 
powder in spite of the control unit being switched on.

 

 

Error/cause

 

Repair

 

Injector nozzle, check valve, powder

 

Clean corresponding part, if nec-

 

hose or powder gun are clogged

 

essary replace

 

 

 

Too little conveying vacuum

 

Increase the powder volume

 

 

and/or total air volume on the

 

 

control unit

 

 

 

Insert sleeve worn or not inserted

 

Replace or fit the insert nozzle

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for PROTON II

Page 1: ...1 Manual coating equipment PROTON II...

Page 2: ...20 Remote control by PROTON II manual gun 24 Error diagnosis of the software 25 Spare parts list PROTON II 28 Ordering spare parts 28 PROTON II Manual gun control unit 29 Manual gun control unit outsi...

Page 3: ...les overview 48 PROTON II round jet nozzles overview 49 Powder hose connectors overview 50 Injector G2 51 Principle of the injector and influence of 51 supplementary air 51 Powder volume setting table...

Page 4: ...Ge ma operating instructions The general safety precautions must also be followed as well as the regulations in the operating instructions DANGER Danger due to live electricity or moving parts Possibl...

Page 5: ...be ob served Further safety and operation notices will be found on the accompanying CD or on the homepage http romerpp pl The start up is forbidden until it has been established that the manual co ati...

Page 6: ...that the explosion protection will be preserved If damages occur by using spare parts from other manufacturers the warranty or compensation claim is void Conditions leading to dangerous levels of dus...

Page 7: ...achments as well as the hangers must guarantee that the work pieces remain grounded The appropriate measuring devices must be kept ready in the workplace in order to check the grounding The floor of t...

Page 8: ...powder spraying equipment and the mains should only be removed when the power supply is switched off Disconnect from mains before maintenance works take place As far as it is necessary the operating f...

Page 9: ...livery 1 The control unit 2 Manual Gun 3 Injector 4 Stand with holder 5 Suction pipe fluidized bed 6 Vibrating table 7 Carton of paint 8 Swivel arm sleeve 9 The filter not visible 10 Gun holder 11 Han...

Page 10: ...___________________________________________________ 10 PROTON II 1 The control unit 2 Couplings 3 Injector 4 The paint 5 Stand with holder 6 The rotary wheel 7 Circle Plastic 8 Reducing air filter 9 H...

Page 11: ...tically set and limited In this operating mode current A and high voltage kV are preset powder and air volume can be adjusted and saved The powder and air volume are stored separately for each predefi...

Page 12: ...nual gun control unit can only be used with the specified gun types Electrical data PROTON II Data Mains input voltage 100 240 VAC Operating frequency 50 60 Hz Input power without vibrator 40 VA Nomin...

Page 13: ...n the rear wall Connection Description 1 1 Air Supply IN Compressed air connection 6 10 bar 87 145 PSI 2 1 Power IN Mains cable connection 100 240 VAC 2 2 Aux Vibration motor connection for PROTON II...

Page 14: ...he booth or the conveyor Check ground connections with Ohm meter and ensure 1 MOhm or less 4 Connect the gun cable plug to the socket 2 3 on the rear side of the control unit 5 Connect the rinsing air...

Page 15: ...Manufacturer of high quality equipment for powder coating ______________________________________________________ 15 Connection guide...

Page 16: ...Manufacturer of high quality equipment for powder coating ______________________________________________________ 16 PROTON II CONTROL PANEL...

Page 17: ...program T12 The choice of programs that can be set max 20 T13 The operation mode of painting flat details factory T14 The operation mode of painting places hard to reach factory T15 Mode of operation...

Page 18: ...ainter A5 Displays the program numbers error codes and blow gun L1 The amount of paint shown in L2 The value of total air shown in Nm3 h L3 Current displayed in uA L4 The air for fluidization shown in...

Page 19: ...the gun is turn ing on the fluidization too fluidization can be turned off with key T16 Box device Vibration On during trig Fluidizing air is switched PROTON II gering delay of 1 minute On parallel by...

Page 20: ...arts 100 100 Complicated parts 22 100 Overcoating 10 100 Predefined application mode Preset mode Select the preset mode with the application keys T13 T14 T15 The LED of the corresponding key illuminat...

Page 21: ...Manufacturer of high quality equipment for powder coating ______________________________________________________ 21...

Page 22: ...2 on the control unit or with the keys on the rear side of the powder gun PROTON II gun type Factory default setting of 60 is recommended for initial spraying The total air volume is thereby kept cons...

Page 23: ...ond display level is switched over 4 Adjust the fluidizing air with the keys T5 T6 If the adjustment keys or are not operated after 3 seconds the display will go back to the A display The powder shoul...

Page 24: ...clockwise Check by observing the key LEDs on the control unit Note By pressing one of the keys the preset values display will be shown Shut down The shut down of the PROTON II Manual gun control unit...

Page 25: ...ia Remedy Pneumatics Solenoid coil current lower than Main solenoid valve error con H06 Trigger valve main solenoid preset limiting value nection cable from main sole Valve defective main board or noi...

Page 26: ...rottle motor error H61 Supplementary air reference po Throttle motor or needle blo see above cked limit switch defective sition not found throttle motor error H62 Electrode rinsing air reference Throt...

Page 27: ...red in a list by the software If an er ror appears which is already in the list it will not be listed again If the list is full no more new entries are added Appearance of errors It is possible that a...

Page 28: ...ial number 1234 5678 Order no 203 386 1 piece Clamp 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this yard meter ware is always marked...

Page 29: ...________________ 29 PROTON II Manual gun control unit PROTON II Manual gun control unit complete 1001 060 1 Front plate see corresponding spare parts list 2 Housing and power pack see corresponding sp...

Page 30: ...ion 1004 184 5 Hose connection complete 8 6 mm aluminium version 1001 519 Hose connection complete 8 6 mm steel version 1004 183 6 Rectus quick release connection complete aluminium version 1001 517 R...

Page 31: ...Manufacturer of high quality equipment for powder coating ______________________________________________________ 31 Manual gun control unit outside rear wall Manual gun control unit outside rear wall...

Page 32: ...9 2 Throttle motor completely assembled 1000 064 3 Main solenoid valve cable PROTON II 1001 410 4 Spring washer M3 R 201 880 5 Hexagon nut M3 202 142 6 Cylinder screw M3x16 mm 221 074 7 Screw in nippl...

Page 33: ..._________ 33 PROTON II manual powder gun Scope of delivery PROTON II manual powder gun An PROTON II manual powder gun with gun cable 6 m Rinsing air hose 6 m Flat jet nozzle complete Round jet nozzle...

Page 34: ...ON II manual powder gun Electrical data PROTON II manual powder gun Ignition protection Ex 2 mJ T6 Temperature range 0 C 40 C 32 F 104 F Max operating temperature 85 C 185 F Approvals II 2 D PTB05 ATE...

Page 35: ...ing connection cable to the control unit with the grounding screw and connect the 5 m long ground ing cable with the clamping clip to the booth or the suspen sion device 4 Connect the gun cable plug t...

Page 36: ...36 Connecting guide overview FILTER GUN Fluidizing Air Injector...

Page 37: ...it shows the actual value The high voltage is present in the PROTON II gun and the LED illuminates The high voltage can be set with the corresponding keys See also the control unit operating instructi...

Page 38: ...see the troubleshooting guide as well as the gun control operating manual Start up Switch on the control unit 1 Press the ON power switch on the control unit The displays illuminate and the control u...

Page 39: ...gular and conscientious maintenance increases the operating life of the unit and ensures a longer more constant coating quality Daily maintenance 1 Clean the gun see chapter Cleaning Weekly maintenanc...

Page 40: ...fore cleaning the powder gun switch off its control unit The compressed air used for cleaning must be free from oil and water Daily 1 Blow off the outside of the gun and wipe clean etc Weekly 2 Remove...

Page 41: ...places with technical ventilation are allowed Cleaning the spray nozzles Daily or after every shift Clean the inside and outside of the spray nozzle with compressed air Never immerse the parts in solv...

Page 42: ...der coating _________________________________________________________________ 42 the wedge of the electrode holder is worn down Nozzles with deflectors if the wedge of the electrode holder is worn dow...

Page 43: ...age here to object al deactivated and current setting though the gun is trig High voltage cascade Send in the gun for re gered and sprays defective pair powder Objects are not properly Check the groun...

Page 44: ...t Serial number 1234 5678 Order no 203 386 1 piece Clamp 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this yard meter ware is always m...

Page 45: ...air hose 6 m flat jet nozzle brush and parts kit without powder hose B PROTON II manual powder gun shaft incl cascade Negative polarity 1001 891 Positive polarity 1001 892 C Cascade negative polarity...

Page 46: ...cturer of high quality equipment for powder coating _________________________________________________________________ 46 PROTON II manual powder gun spare parts list PROTON II manual powder gun spare...

Page 47: ...16 Hook replaceable 1000 877 17 Countersunk head screw M4x8 mm plastic 263 516 18 PT screw 1000 843 19 Threaded sleeve complete 1000 948 20 Flat jet nozzle complete 1000 047 20 1 Electrode holder comp...

Page 48: ...A B Threaded sleeves Multispray Adapter Profiles NF08 NF08 1000 047 Standard nozzle 1000 049 For custom design NF09 NF09 1000 119 1000 118 For recess open NF11 1000 948 1003 634 ings and cavities NF1...

Page 49: ...____________________________________________________________________________________________ 49 PROTON II round jet nozzles overview For large flat sur Deflectors NS02 NS02 16 mm 331 341 face areas 37...

Page 50: ...______________________________________________________________________________ 50 Powder hose connectors overview Powder hose connector Application Part no Remarks Hose connector for 1002 030 O ring i...

Page 51: ...The forward air velocity at the nozzle conveys the powder air mixture through to the powder hose to the gun Conveying air Supplementary air Insert sleeve to the powder gun Booster nozzle Powder air mi...

Page 52: ...mentary air is added until the volume of the air in the powder hose is 4 5 m h once more This takes place fully automati cally with the PROTON control unit Powder volume setting table for G2 injector...

Page 53: ...I with G2 injector All values in these tables are guide values Differing environmental condi tions wear and different powder types can change the table values Total air 4 Nm h 5 Nm h 6 N h Powder outp...

Page 54: ...4 Clean injector body 1 with compressed air which is free of water and oil Any contamination can be seen through the opening of the powder hopper fitting 2 5 Reassemble the injector and fit it on the...

Page 55: ...valve because the ball spring can easily be lost 2 1 3 1 Check valve 2 Ball 3 Spring Note Do not immerse the ball in solvent The G2 injector should be cleaned once daily as a minimum Nor mally it is s...

Page 56: ...clogged if the powder gun does not spray powder in spite of the control unit being switched on Error cause Repair Injector nozzle check valve powder Clean corresponding part if nec hose or powder gun...

Page 57: ...erial number 1234 5678 Order no 203 386 1 piece Clamp 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this yard meter ware is always mark...

Page 58: ...pring 240 176 14 Quick release coupling red for conveying air hose 8 6 mm 261 645 15 Quick release coupling for supplementary air hose 8 6 mm 261 637 16 Conveying air hose 8 6 mm red 103 500 17 Supple...

Page 59: ...Manufacturer of high quality equipment for powder coating ________________________________________________________________ 59 G2 powder injector G2 type spare parts...

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