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Rockwell Automation Allen-Bradley PowerFlex 755T Series Programming Manual Download Page 95

Rockwell Automation Publication 750-PM101B-EN-P - April 2022

95

Chapter 4          Troubleshooting

DC Precharge Circuit Board Status Indicators

The PowerFlex 755T DC precharge module uses status indicators and a 7-
segment display to report conditions. The DC precharge circuit board is 
located behind a transparent panel on the left side of the DC precharge module 
chassis. The DC precharge circuit board status indicators are not visible while 
installed in a DC precharge module.

Name

Color

State

Description

DS7 (DC Precharge)

Green

Flashing

Fiber connection is online.

Red

Flashing

Fiber connection is offline.

DS2 (240V AC)

Green

Steady

240V AC Okay

Yellow

Steady

240V AC Low Alarm

Red

Flashing

240V AC Loss Fault

Unlit

Off

240V AC Loss Alarm

DS3 (Communications)

Green

Steady

Fiber connection is online.

Yellow

Flashing

Communications Loss

Unlit

Off

Inactive

DS4 (DC Precharge)

Green

Steady

Precharge Done (Molded case switch is closed.)

Flashing

Molded case switch is closing.

Yellow

Steady

Molded case switch is opening.

Flashing

Not Ready

Red

Flashing

Molded case switch opened.

Unlit

Off

Ready

DS5 (Firmware Status)

Green

Steady

No faults or alarms are present.

Green / 

Red

Flashing 

Alternately

Update in progress.

Yellow

Steady

Alarm is present.

Red

Flashing

Fault is present.

7-Segment Display

Red

Steady

Normal Operation

• At powerup, the display indicates the major firmware revision 

number, the minor revision number, and the build number for 1 
second each.

• After powerup is complete, the display indicates the number 

that is assigned to the module by the main control board. 
(Shown: P1 = Precharge 1)

Alarms

• When an alarm condition exists, the display indicates the alarm 

code.

• If there are multiple alarm codes, the display cycles through the 

codes and displays each code for 2 seconds.

Flashing

Faults

• When a fault condition exists, the display indicates the fault 

code.

• If there are multiple fault codes, the display cycles through the 

codes and displays each code for 2 seconds.

• If the device is faulted, the display only indicates fault codes. 

Alarm codes are omitted.

DS7

DS2

DS3

DS4

DS5

7-Segment Display

DC Precharge Module

Summary of Contents for Allen-Bradley PowerFlex 755T Series

Page 1: ... Front Cover This manual links to PowerFlex Drives with TotalFORCE Control Parameters Reference Data publication 750 RD101 for parameters and PowerFlex Drives with TotalFORCE Control Conditions Reference Data publication 750 RD102 for fault alarm and condition codes Download the spreadsheets now for offline access ...

Page 2: ...otes to make you aware of safety considerations Labels may also be on or inside the equipment to provide specific precautions The following icon may appear in the text of this document Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication are not in alignment with the movement toward inclusive language in technology We are proactively...

Page 3: ... 17 Predictive Maintenance 19 Chapter 3 PowerFlex 755T Control Block Diagrams Diagram Conventions and Definitions 23 Line Side Converter Control Diagrams 24 Motor Side Inverter Control Diagrams 41 Chapter 4 Troubleshooting Fault and Alarm Code Descriptions 87 Faults 88 Alarms 88 Events 88 Configurable Conditions 88 Viewing Faults Alarms Events and Exceptions 88 HIM Indication Fault Display Screen ...

Page 4: ...gurable LCL Filter Capacitor Failure Response 115 Configurable LCL Filter Capacitor Over Resonance Response 115 PowerFlex 755T Lifting Torque Proving 116 Technical Support Options 117 Appendix A Permanent Magnet Motors Compatible Allen Bradley Servo Motors 119 Additional Resources 127 ...

Page 5: ...e for each revision Access Fault Codes and Parameter List Download Firmware AOP EDS and Other Files Download firmware associated files such as AOP EDS and DTM and access product release notes from the Product Compatibility and Download Center at rok auto pcdc Topic Page Parameter descriptions and fault alarm event and exception codes are now available in separate publications 5 Added information o...

Page 6: ...6 Rockwell Automation Publication 750 PM101B EN P April 2022 Preface Notes ...

Page 7: ...ort across an EtherNet IP network CIP Security lets CIP connected devices authenticate each other before transmitting and receiving data CIP Security uses the following security properties to help devices protect themselves from malicious communication Device Identity and Authentication Data Integrity and Authentication Data Confidentiality Rockwell Automation uses the following products to implem...

Page 8: ... Technique publication SECURE AT001 Apply and Remove Power The following procedures describe how to energize PowerFlex 755T products in both stand alone and in system installations 755TL and TR Drives without 24V Auxiliary Power This procedure applies to drives without 24V auxiliary power Energize Energize the product in the following sequence 1 Energize three phase power A 2 Turn the fused discon...

Page 9: ...4 After drive boots up clear faults related to the three phase outage De energize De energize the product in the following sequence 1 Turn the fused disconnect switch B to the Off position 2 De energize three phase power A This may not be needed Leave 24V auxiliary power C energized when the drive is not in operation IMPORTANT This procedure assumes that 24V auxiliary power was not removed when th...

Page 10: ... On position when the drive system is not in operation This step is not required for Common Bus Inverters without DC Precharge 3 Energize three phase power A 4 Turn the fused disconnect switch B to the On position De energize De energize the product in the following sequence 1 Turn the fused disconnect switch B to the Off position 2 De energize three phase power A This may not be needed 3 Leave th...

Page 11: ... the Common Bus Inverters in the On position when the drive system is not in operation This step is not required for Common Bus Inverters without DC Precharge 4 Energize three phase power A 5 Turn the fused disconnect switch B to the On position 6 After drive system boots up clear faults related to the three phase outage De energize De energize the product in the following sequence 1 Turn the fuse...

Page 12: ...the C1 Control Transformer option require separate 240V control power Energize Energize the product in the following sequence 1 Leave the Control Power switches E for the Common Bus Inverters in the On position when the drive system is not in operation 2 Leave the DC Precharge switches F for the Common Bus Inverters in the On position when the drive system is not in operation This step is not requ...

Page 13: ... the Control Power switches E for the Common Bus Inverters in the On position when the drive system is not in operation 3 Leave the DC Precharge switches F for the Common Bus Inverters in the On position when the drive system is not in operation This step is not required for Common Bus Inverters without DC Precharge IMPORTANT Step 3 de energize 240V control power is required If three phase power i...

Page 14: ... B to the Off position 2 De energize three phase power A This may not be needed 3 De energize 240V control power D This is only needed to turn off heatsink fans on LCL filters 4 Leave the Control Power switches E for the Common Bus Inverters in the On position when the drive system is not in operation 5 Leave the DC Precharge switches F for the Common Bus Inverters in the On position when the driv...

Page 15: ...ist Numeric Parameters These parameters have a single numeric value such as 1750 0 RPM ENUM Parameters These parameters allow a selection from two or more items The LCD HIM will display a text message for each item Indirect Parameters These parameters assign or select sources for data They have a maximum value of 159999 15 The two most significant digits select the port of the source The following...

Page 16: ... advanced drive features when they commission the drive Option 2 Expert provides design engineers with a comprehensive view of the entire parameter set Parameter References Parameter references are shown as Port Parameter Parameter Display Name convention For example 0 30 Access Level tells you that the Access Level parameter is number 30 in port 0 How Drive Parameters are Organized Connected Comp...

Page 17: ...d EtherNet IP interface This port also contains parameters that configure port 9 the application port and port 10 the primary motor control port These parameters determine Port 0 System Whole Product See page 17 Monitor Product Config Feedback I O Communication Embedded ENET Protection Diagnostics Port 10 Pri MtrSideCtrl See page 18 System Feedback Position Velocity Torque Port 11 Sec MtrSideCtrl ...

Page 18: ...t and port 11 is the secondary port The contents of these ports depend the setting of parameters 0 65 Pri MtrCtrl Mode and 0 67 Sec MtrCtrl Mode They can contain Volts per Hertz Sensorless Vector Economizer or Flux Vector control They contain parameters for configuring the starting and stopping of the motor side inverter They contain parameters for entering the electrical attributes of the motor T...

Page 19: ...er cable Port 4 8 Option Slot Ports 4 8 are the DPI and DSI option slots I O feedback communication and functional safety option modules can be installed in these option slots Predictive Maintenance For firmware revisions 10 xxx or later the remaining life of components with predictive maintenance appear on the Predictive Maintenance page in the Device Details window in Connected Components Workbe...

Page 20: ...20 Rockwell Automation Publication 750 PM101B EN P April 2022 Chapter 2 Parameter Organization Notes ...

Page 21: ...ator 33 Voltage Control 34 DC Bus Observer 35 Power Factor Correction 36 Current Power Limits 37 Current Control 38 LSC Control Configuration 39 Drive Derating 40 Motor Side Inverter Block Diagrams Diagram Page Flux Vector Overview 41 Variable Frequency SV Overview 42 CBI Metering 43 Feedback Configuration Status 44 Position Homing 45 Position Reference 1 46 Position Reference Move Profiles 47 Pos...

Page 22: ...ference CAM 67 Torque Reference 68 Torque Filters 69 Torque Control Current for Induction Motor 70 Torque Control Current for Permanent Magnet Motor 71 Process Control 1 72 Process Control 2 73 MOP Control 77 22 Series Inputs Outputs Digital 1 78 22 Series Inputs Outputs Analog 1 79 11 Series Inputs Outputs Digital 1 80 11 Series Inputs Outputs Analog 1 81 11 Series Inputs Outputs ATEX 1 82 Contro...

Page 23: ... Read Write Parameter with Bit Enumeration Provides additional information Drive Parameters Option Module Parameters Requires port number SymbolLegend XX d X YY TP0000 Enumeration Parameter Page and Coordinate ex Tst A2 pgTst Column A Row 2 Constant value Prefix refers to Diagnostic Item Number ex d33 Diagnostic Item 33 Parameter in PORT X SoftwareTestpoint Name and Number Notes Important 1 These ...

Page 24: ...tgSagRTExpActn PwrLossRTExpActn VltgSag Det Actn LSCPhLossDetActn DFDT Det Actn PLL LOS Det Actn PwrLoss Det Actn RideThrough Time Voltage Sag Condition Status DFDT Limit Condition Status Line Sync Loss Condition Status Phase Loss Condition Status Power Loss Condition Status c Volt Reg Ki c Volt Reg Kp AC Line Freq Vq Vd Regen Power Lmt Motor Power Lmt Current Lmt Cur Lmt Command Regen Pwr Avail M...

Page 25: ...er 0 1 307 0 307 11 OR Display Filter LPF Port 0 DC Bus Volts text DC Bus Voltage Feedback LCL Capacitor Current Feedback Converter Current Feedback Display Filter Display Filter 307 0 307 2 OR Display Filter Display Filter 307 0 307 3 OR AC Line Voltage Feedback Vrs Vst Vtr Ir Is It LPF 21 ACLineMemory Input Init 22 ACLineMemReset VqSyncFdbk VdSyncFdbk VL12Inst VL23Inst VL31Inst LPF LPF1 LPF LPF1...

Page 26: ...ilter 307 0 Display Filter 307 1 OR Basic PLL Error 88 dq 3ф Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg ...

Page 27: ...guration Ride Through Configuration Timer Timer Timer Timer BasicPLL Error 88 935 935 935 Phase Loss RTExp Phase Loss Det PowerLoss RTExp PowerLoss Det Line Sag Det Line Sag RT Exp LnSyncLoss Det High df dt Det Timer LnSyncLoss RTExp High df dt Det RTExp RMS Line Voltage Metering D3 To Condition Handler Faults Alarms Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IP...

Page 28: ...view PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg Fdbk Psn PLL VRef Overview VReg Vect Trq Ref AntiSway 11 Series IO Digital High Speed Wizard ...

Page 29: ...Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg Fdbk Psn PLL VRef Overview VReg Vect Trq Ref AntiSway 11 Series IO Digital High Speed Wizard LscData VoltCtrl DriveDerating Homing Psn C...

Page 30: ...pedance LscData C5 67 Active Cur Cmd Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DroopCtrl CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg Fdbk Psn PLL VRef ...

Page 31: ... Calc Vdc Minimum Motor Power Limit Regen Power Limit MaxFullLdDrpGn Limit 100 0 Limit 0 FullLd Droop Gain Lmtd Active Droop Gain Calc 354 Droop Gain Actv No Load Vdc Ref 356 NoLdDrpDCBusRef NoLdDrpGainPrc FullLdDrpGainPrc Droop Control NonLinear Mode 9 225 DrpGn Limit DrpGn Limit NoLd Droop Gain Lmtd 25 Rated Volts VbusRef Max Calc Vbus Ref Maximum Vbus Ref Maximum Active Cur Cmd 67 CurPwrLmt G3 ...

Page 32: ...MtrngPwrLimActv CurPwrLmt B2 DBCRegenPwrLimActv CurPwrLmt B2 DBCMtrngPwrLimActv DBCRegenPwrLimActv 3 Port 0 DC Bus Volts Metering D5 DBC Mode Sel 61 0 Linear 1 Nonlinear Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI ...

Page 33: ...td Parameter Selection 47 ManDCBusRefSel Anlg In 41 ManDC BusAnlgHi 42 ManDC BusAnlgLo 2 3 DroopVdcRef DroopCtrl I4 KVARVdcRef KVARCtrl G2 4 DBCVdcRef DynamicBusCtrl E5 Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI M...

Page 34: ... BusRegPropTerm BusObsConfig 320 3 Port 0 DC Bus Volts 0 1 2 DC Bus Obs H5 BusObs Volt Est BusObsConfig 320 0 Disabled 1 BusObsOnly 2 BusObsVltEst Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle R...

Page 35: ...101 Cur Lmt Command 1 BusObsConfig Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg Fdbk Psn PLL VRef Overview...

Page 36: ...ow Pass Filter 360 FFVltgLPFTime Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg Fdbk Psn PLL VRef Overview V...

Page 37: ... Cur Cmd 73 ILmtUsrSts IqVbusCurLim IdVbusCurLim Derated Amps DriveDerating H3 28 VarCtrl G5 72 KVAR Command 71 KVAR Available 45 DC Bus Ref Sel 104 Regen Power Lmt 105 Motor Power Lmt DBCRegenPwrLimActv DynamicBusCtrl H2 DBCMtrngPwrLimActv DynamicBusCtrl H4 4 3 0 1 2 4 3 0 1 2 Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt...

Page 38: ...IqSyncErr IdSyncErr VqSyncRef VdSyncRef CurRegKiIq CurRegKpId CurRegKpIq CurRegKiId PFC G3 PFC G4 CurRegqOut CurRegdOut Cur Reg C U Sel Selector 0 Calculated 1 User Entered Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl C...

Page 39: ...ering D1 Vq X 3 2 X Metering D5 3 Port 0 DC Bus Volts 326 FFPwr Curr Calc Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGe...

Page 40: ...verview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg Fdbk Psn PLL VRef Overview VReg Vect Trq Ref AntiSway 11 Series IO Digital High Speed Wiza...

Page 41: ...57 u PReg Ki Gear Ratio N D Position Offset Position Fdbk Selection 1746 Position Fb Proportional Channel Integration Channel 1767 PReg Vel Out PReg Fb Sel 1013 PsnVelTrq Actv 34 34 1391 PTP Command 1683 PRef Direct Feedback Option Cards Position Preset Homing Home Psn User 1648 6 1745 Position Actual Init PsnVelTrq Actv 1404 PTP Reference 1686 PRef EGR Out 1731 Position Command Load Fdbk Selectio...

Page 42: ... 1 Frequency Adder Velocity Limited Mtr Cfg Options Jerk Select 15 420 Rate Control VRef Commanded 3 489 c Slip RPM atFLA Vref Sel Vref All Vref MOP Process Control PID 9 13 PID Output Meter 1892 VRef Selected Jog Speed 1 1894 Jog Speed 2 1895 PID Output Sel 9 14 V Hz Current Processing Motor 1 Display Filter 1942 1044 Vel Fb Active Motor Vel Fb VCL CReg C U Sel 444 2 VRef Ramp In VelRamp Rate Vel...

Page 43: ...s 9 11 13 Flux Cur Fb Motor Voltage Fb DC Bus Memory 1044 Motor Vel Fb for Freq control modes this is filtered VRef Final 1745 1746 Position Actual Position Fb Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering P...

Page 44: ...PF BW 1002 1003 c Vel Fb LPF BW u Vel Fb LPF BW Ld Obs H5 Trq Ref C4 Ld Obs C3 2028 LdObs Vel Fb In Fdbk Loss Sw0 900 Motor Inertia 1019 LdObs Mode 2020 0 Disabled 1 LdObs Only 2 LdObs VelEst 3 Vel Est Only 4 Accel Fdbk 1746 Position Fb Homing B4 PRef 1 C5 PReg A3 A4 Roll Psn A2 Spdl Orient A2 1013 1012 1769 1770 Pri Position Fb Alt Position Fb PReg Fb Sel 0 1 Pri Psn Feedback Source Alt Psn Feedb...

Page 45: ...rive ramps down to point b after Home Torq Time 1651 expires Drive performs PTP move to go back to Home Psn Actual 1647 which is point c 6 If Home Offset 1652 is zero than Home Psn Actual 1647 Position Fb 1746 Marker Psn Once Torque Reference Home Torq Thresh 1649 the drive ramps down to point b after Home Torq Time 1651 expires It stays at point b and drive does not perform any PTP move 7 If Home...

Page 46: ...el 1383 Other Ref Sources PTP Setpoint Parameter Selection 1384 PLL Ext Vel Sel 1591 Other Ref Sources PLL Ext Vel Stpt Parameter Selection 1592 PLL PRef Sel 1595 Other Ref Sources PLL Psn Stpt Parameter Selection 1596 PCAM Psn Select 1426 Other Ref Sources PCAM Psn Stpt Parameter Selection 1427 PRef 2 A1 PCam G3 PCam G2 PLL H3 PLL H4 PLL H3 PLL H4 PRef Move B3 Prof Ind 1 H3 Homing H2 Trq Ref E5 V...

Page 47: ...Fwd PTP Reference 1392 Max Speed Fwd 1393 Max Speed Rev 1402 PTP Vel Override 1396 Virtual Encoder PTP Feedback 0 PTP PRef Status 1 ZeroFFSpdRef PTP Int Hold 2 SpdFFRef En 3 Ref Complete 1380 PTP Reference 1404 PTP Feedback 1396 PTP Command 1391 are loaded with Position Actual 1745 Point to Point parameter initializations performed with Position Regulator INACTIVE These parameters apply to all Mov...

Page 48: ...snWatch2Dir PReg Status PsnWatch1 Select 1737 1738 Other Ref Sources PsnWatch1 DtctIn Parameter Selection PsnWatch2 Select 1741 1742 Other Ref Sources PsnWatch2 DtctIn Parameter Selection In Position Detect 1750 1734 1735 1732 11 In PosPsn Window In PosPsn Dwell Position Error InPsn Detect PReg Status In Position Detect PReg D3 PRef NF Del PReg C3 948 950 949 951 Ref NF2 Freq Ref NF2 Depth Ref NF2...

Page 49: ... PRef EGR Out 1686 are loaded with Position Actual 1745 4 EGR is skipped when Point to Point Position control is active included Profiler PLL with PTP Parameter initializations performed with Position Regulator INACTIVE 1752 Psn Gear Ratio Motor Speed Gear Output Spd 1732 1754 1756 c PReg Kp c PReg Ki PRef 2 H1 Homing H3 PRef NF Del System BW System Damping 906 907 Set 905 System C U Sel User to m...

Page 50: ...ple bits PLL references must connect to appropriate outputs of the function 0 0 1 PLL Ext Vel Sel 1591 1592 Other Ref Sources PLL Ext Vel Stpt Parameter Selection PLL PRef Sel 1595 1596 Other Ref Sources PLL Psn Stpt Parameter Selection PRef1 G5 Delay Delay 1590 PLL Ctrl Options 5 PTP Enable 6 Prof Enable 1405 PTP VRef Fwd 0 1 1 4 PCAM Enable 1575 PCAM Vel Out 1 5 PTP Enable 6 Prof Enable 1404 PTP...

Page 51: ...6 Other Ref Sources PCAM Slave Scale Parameter Selection PCAM Psn Select 1426 1427 Other Ref Sources PCAM Psn Stpt Parameter Selection PCAM Vel SclSel 1437 1438 Other Ref Sources PCAM Vel Scale Parameter Selection Pref 1 G4 0 880 DI PCAM Start Pref 1 G3 1420 PCAM Type 1 TCAM time 0 PCAM 9 VReg IntHold Reserved Reserved Not TCAM 13 14 TCAM RerefPsnOfst Unidirection Not TCAM FIR Filter PCAM Vel OutT...

Page 52: ...able Profiler Indexer Position Control Profiler Indexer 1 Prof Ind 1 PsnVelTrq Actv Other 0 34 Vref Prof Ind 1 Vref All C3 Pref 1 E2 Trq Ref D5 0 850 Prof DI Invert 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Hold Step Abort Step AbortProfile Vel Override StrStepSel0 StrStepSel1 StrStepSel2 StrStepSel3 StrStepSel4 Step1 Step2 Step3 Step4 Step5 Step6 Step7 Step8 Step9 Step10 St...

Page 53: ...sition Value Restart Indexer DigIn N A N A N A N A Digin N A N A Type Speed Profile Action Posit Blend Time Blend Param Blend Digin Blend Wait Digin Step to Next End Velocity Move vel Move vel Move vel Move Vel Move vel Move vel N A Accel Move a ccel Move accel Move accel Move accel Move accel Move accel N A Decel Move decel Move decel Move decel Move decel Move decel Move decel N A Value Incremen...

Page 54: ...sition Control Roll Position Indicator Roll Psn 1746 0 1 0 60 62 61 63 64 X 1 1 1 Product need to be within 32 bits integer range Position Feedback Input EGR RPsn Dlt In RPsn EGR Den RPsn EGR Num RPsn Dlt Out RPsn Mod In Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc...

Page 55: ... 1923 Spindle Position Command Spindle Position Planner 1062 SO Setpoint 1071 SO Accel Time 1072 SO Decel Time 1073 SO Vel Lim Fwd SO Vel Lim Rev 1074 SO Status 1061 1 Limit 1073 SO Vel Lim Fwd SO Vel Lim Rev 1074 Mode 1060 4 Scale Invert SO Config 0 1 ReCap Marker Pulse Home DI Rising Edge 0 Home DI SO Config 1060 1 0 Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur ...

Page 56: ...S Curve Vector Velocity Control V F Velocity Control Velocity Status Velocity Feedback Vector Ramp Status FF Ramp Status Status VRef Ramped Presets 3 7 Auto From PTP Profile Generator Velocity Reference Overview VRef Overview Friction Comp Friction Comp Torque Ref Skip Bands VelRefCAM Profiling Jogging Lift App Autotune Homing Overrides Rate Select Ref NF 1 Ref NF 2 1933 VRef Final 1 Output Freque...

Page 57: ...853 RefA TrmPct AnHi RefA TrmPct AnLo Default 1855 RefA Trim Sel RefA Trim Stpt 1856 Disabled 0 0 214 0 215 0 216 0 217 0 218 0 219 Port 1 Reference Port 2 Reference Port 3 Reference Port 4 Reference Port 5 Reference Port 6 Reference Anlg In1 PortVal option port Anlg In2 PortVal option port 1857 1858 RefA Trim AnHi RefA Trim AnLo Default Parameter Selection Parameter Selection Parameter Selection ...

Page 58: ...ption Direction Test 1 5 Hz 0 Autotune Tests x 1752 Psn Gear Ratio x 1752 Psn Gear Ratio Max Velocity Limits Min Velocity Limits 1641 1 Skip Bands 1908 1909 Skip Speed 1 1910 1911 Skip Speed Band Skip Speed 2 Skip Speed 3 Skip Bands 34 VRef Commanded 1914 VRef Prof Ind Homing H2 VRef Sel I2 Trq Ref E5 9 3 VRef PID Sel VRef Dir Sel VRef CLmt In VRef SkipOut VRef Homing Id or Inertia Test 912 Autotu...

Page 59: ...or Side Sts 2 Autotuning 354 16 355 9 x 1752 Psn Gear Ratio 354 17 Motor Side Sts 1 Jogging 0 1 0 1950 8 VRef All I4 Ref NF2 1925 VRef Filtered X Ref NF1 1914 VRef Final 1933 VReg Vect A3 1973 c Accel FF Gain Vel Limit Neg VRef Commanded PReg Vel Out 36 37 35 PReg H3 Trq Ref G1 Trq Ref A2 Proc 1 H2 PRef 1 I5 Vel FF 1928 c Vel Comp Gain PRef 1 C5 948 950 949 951 Ref NF2 Freq Ref NF2 Depth Ref NF2 W...

Page 60: ... Decel 938 Ref Max AccJerk 939 Ref Max DecJerk 941 Ref Fault Config Ref Move Type 931 1934 VRef Accel Max 1935 1936 1937 1938 1939 VRef AccJerk Max VRef DecJerk Max VRef Move Time VRef Move Status VRef Move Seg VRef Decel Jerk 4 VRefAccelMaxTime 5 VRefAcJrkMaxTime 6 VRefDcJrkMaxTime 7 VRef Time Left 0 AccelJerkLim DecelJerkLim 1 2 AccelLimited Zero Move 3 4 Move Failed 0 Accel Decel 1 Dwell Decel ...

Page 61: ...216 Other Ref Sources VCAM Slave Scale Parameter Selection VCAM Psn Select 2206 2207 Other Ref Sources VCAM Psn Stpt Parameter Selection VRef All D3 0 883 DI VCAM Start 2200 VCAM Type 1 TCAM time 0 PCAM 9 Cam Enable Reserved Reserved Not TCAM 13 14 TCAM RerefPsnOfst Unidirection Not TCAM 2227 Pt M01 2259 Pt S01 Both Main and Aux CAM Linear or Cubic Linear or Cubic Unwind x x 15 PCAM 10 CamProfNrml...

Page 62: ... System Damping 906 907 Set 905 System C U Sel User to manually adjust Kp and Ki gains Otherwise the following params determine Calc gains AltFb Gn Scale 1010 Load Ratio 901 Load Coupling 902 System C U Sel 905 0 Calculated 1 User Entered 2 Load Calculated then revert to User Entered 44 42 41 VReg SrvLock aVRegKi aVRegKp VReg Lmt In Vel Droop Kj 1960 u Alt Kvi OL Fb 1959 c Alt Kvi OL Fb P Gain k p...

Page 63: ...Ref Pwr Te Calc Power Torque and Current Limit Reference Generation Current Limit Processing and Selection Load Observer Friction Comp VelFb Trq Ref CAM Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spi...

Page 64: ...1 H2 1 0 167 DI M TorqueStptA Bit Source Parameter Selection Default Analog In 1 2007 Trq Ref B Sel Analog In 2 From DIO Option Card Disabled 0 0 From DIO Option Card 2009 Trq Ref B AnlgHi 2010 Trq Ref B AnlgLo Setpoint 2008 0 Default Parameter Selection Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Rol...

Page 65: ...ts Motor NP Power Motor Inertia Load Ratio 403 Motor NP RPM X 2022 2021 Trq Ref Out 2072 Cur IM SPM E3 Cur IPM E3 Active Neg Torque Limit Active Pos Torque Limit 51 52 1 Trq Scale 1 Trq Scale 1961 K j aVRegK p Np RPM Droop RPM at FLA Trq Scale TrqRefPosLimActv TrqRefNegLimActv 44 Kj Limit Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtr...

Page 66: ...55 2054 2056 403 403 Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg Fdbk Psn PLL VRef Overview VReg Vect Trq...

Page 67: ...r Torque Reference CAM TqCAM Master Scl 2384 2378 2379 TqCAM Psn Ofst TqCAM PsnOfstEPS 2372 TqCAM Mode 0 Off 1 Single step 2 Continuous not for TqCAM Type 2370 2 VCAM 3 Persistent not for TqCAM Type 2370 1 TCAM TqCAM SlvSclSel 2385 2386 Other Ref Sources TqCAM SlaveScale Parameter Selection TqCAM Psn Select 2376 2377 Other Ref Sources TqCAM Psn Stpt Parameter Selection 2370 TqCAM Type 1 TCAM time ...

Page 68: ... A2 1925 VRef Filtered 2150 Trq Ref Filt In 1969 2070 VReg Output Accel FF Output VRef Vect C4 VReg Vect H3 LdObs Vel Est 2034 2027 LdObs Acc Ref In LdObs Acc Ref Out 2037 2036 LdObs Torque Est Ld Obs H3 Vel Feedback LdObs VelFb In LdObs Mode 2020 0 Disabled 0 3 1 2 4 X 2 3 X Load Observer 50 2028 c LdObs Kp u LdObs Kp u LdObs Ki c LdObs Ki 2035 LdObs Accel Est 2031 LdObs Vel Error Ld Obs A2 Ld Ob...

Page 69: ... Trq NF2 Freq Trq NF2 Width Trq NF2 Depth Trq NF2 Gain c Trq LPF BW u Trq LPF BW 2155 Cur IM SPM B2 Cur IPM B2 System C U Sel 905 Save in non volatile memory Key AdptTune Config 2110 Trq NF Freq LLim 2118 2116 2112 2113 2114 2111 Trq NF Freq HLim Trq NF Threshold Trq NF WidthMin Trq NF WidthMax AdptTune NF Num 2115 Trq LPF BW LLim 2119 AdptTuneMinScale AdptTune GnScale AdptTune Status 2120 Trq NF ...

Page 70: ...rq Pos Lmt Trq Neg Lmt 365 17 At Limit Status 16 TrqCurPosLmt TrqCurNegLmt Flux Vector Parameter Selection Fdbk G2 Invert IT D2 Trq Filt H2 Fdbk C6 Cur IPM E2 1 Flux 23 24 Mtrng PwrLmt Regen PwrLmt 25 26 Cur Lmt FV Therm RegLmt 27 28 BusVltgFVLmt Mtr Vltg Lkg BusVltgFVLmt Mtr Vltg Lkg Cur Lmt FV Therm RegLmt 101 Ld Obs C2 52 TrqRefPosLimActv TrqRefNegLimActv 51 IqsRefLmtd 9 Scale RMS ActvCurLim 1 ...

Page 71: ...mt Flux Vector Parameter Selection Fdbk G2 Invert IT D2 Trq Filt H2 Fdbk C6 Cur IPM E2 1 23 24 Mtrng PwrLmt Regen PwrLmt 25 26 Cur Lmt FV Therm RegLmt 27 28 BusVltgFVLmt Mtr Vltg Lkg BusVltgFVLmt Mtr Vltg Lkg Cur Lmt FV Therm RegLmt 101 Ld Obs C2 52 TrqRefPosLimActv TrqRefNegLimActv 51 IqsRefLmtd ActvCurLim Te Id Calc Voltage Limit Te Iq Calc Id Limit Id Current Ref 255 Scale RMS 16 420 0 1 Z 2 Mt...

Page 72: ... Preload Int 9 3 0 PID Status PID Enabled 1 0 Drive InLimit 9 3 3 PID Status PID In Limit 9 3 2 PID Status PID Reset 9 2 2 PID Control PID Reset 0 0 0 0 0 9 11 PID Preload 0 1 0 1 1 0 2 3 4 Accel Conditional 1 0 0 x 9 15 PID Output Mult 0 Process Control 1 Proc 1 Parameter Selection PID Enable Parameter Selection Parameter Selection Parameter Selection Option Port Digital In Option Port Analog In ...

Page 73: ... Speed Trim Torque Excl Torque Trim To VRef 6B2 VRef Vect G1 VRef Freq D2 VRef All G4 Proc 1 C4 A B Motor Side Sts 1 Stopping 0 1 1 0 1 A B 0 354 18 355 10 Motor Side Sts 2 Proc 1 C4 9 13 PID Output Meter PID Output Limited 9 13 PID Output Meter VRef Vect B5 VRef Freq A5 Trq Ref Sel G4 Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl C...

Page 74: ...Overview G2 VRef Vect F4 PRef 2 E2 Proc1 C1 Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg Fdbk Psn PLL VRef...

Page 75: ...ow Limit Pos Vel Limit Pos Vel Low Limit Neg Vel Limit Neg 1898 1899 1899 VRefAll I4 Fdbk G2 Preset Speed 1 1814 2083 Oil Well Low Torq Timeout Condition 2083 2083 Online Max Online Min 9 109 Total Gear Ratio 9 109 1 u Total Gear Ratio Oil Well 1 C2 9 109 Total Gear Ratio Oil Well C2 9 109 Total Gear Ratio Oil Well C2 9 109 Total Gear Ratio Oil Well C2 9 109 Total Gear Ratio Motor Side Sts 1 AtSpe...

Page 76: ...atus 0 1 2 3 Pump Off Enbl Pump Slowed Pump Stopped Cycle Used 4 TopOf Stroke 5 PumpOff Alrm 6 Pump Stable TP50 TP51 TP52 POfTopStkPsn TP58 POf Psn TP61 POf State TP59 POf PsnState TP62 TP63 TP64 TP67 TP68 TP71 POf Test1 9 112 1 0 Pump Cy Str Sts 2 3 Ready Active Complete Error TP66 TP65 TP60 POf Trq Filt POf MinTrq POf Trq Pk POfVelRefSts TP69 POfDrpTrqInt POf Vel Ref POf Avg Trq POf Cyc Cnts POf...

Page 77: ...ero Speed 0 MOP Init Stpt MOP Limit High MOP Limit Low Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 VRef Sel A3 1901 1900 Vel Low Lim Pos Vel Low Lim Neg Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Se...

Page 78: ...tor I O Modules Only Parameter Selection 20 Parameter Selection 30 Parameter Selection Parameter Selection 21 Parameter Selection 31 Parameter Selection Option Module Parameters Reference Symbol Legend Dig In Sts In5 In4 Com 1 5 4 3 2 1 0 In3 In2 In1 In0 Inputs Dig In Fltr Mask Filter Filter Filter Filter Filter Filter 2 0 Dig In Fltr Mask 2 1 Dig In Fltr Mask 2 2 Dig In Fltr Mask 2 3 Dig In Fltr ...

Page 79: ...Anlg Out Abs Analog Out Type Anlg Out0 Hi Anlg Out0 Lo Anlg Out0 DataHi Anlg Out0 DataLo Anlg Out0 Val In Lo Hi Lo Scale V mA V mA V mA 77 Anlg Out0 Data Anlg Out0 Sel 75 76 Other Ref Sources Anlg Out0 Stpt Abs 71 1 92 DAC 70 1 Voltage Current 90 88 89 91 Anlg Out Abs Analog Out Type Anlg Out1 Hi Anlg Out1 Lo Anlg Out1 DataHi Anlg Out1 DataLo Anlg Out1 Val In Lo Hi Lo Scale V mA V mA V mA 87 Anlg ...

Page 80: ...ce NO 1R2T 1 Relay 2 Transistor I O Modules Only 1R2T 1 Relay 2 Transistor I O Modules Only Parameter Selection 20 Parameter Selection 30 Parameter Selection Parameter Selection 21 Parameter Selection 31 Parameter Selection Option Module Parameters Reference Symbol Legend Inputs Dig In Sts Com 1 2 1 0 In2 In1 In0 Dig In Fltr Mask Filter Filter Filter 2 0 Dig In Fltr Mask 2 1 Dig In Fltr Mask 2 2 D...

Page 81: ...Anlg Out0 DataLo Anlg Out0 Val In Lo Hi Lo Scale V mA V mA V mA 77 Anlg Out0 Data Anlg Out0 Sel 75 76 Other Ref Sources Anlg Out0 Stpt Output Input 11 Series Inputs Outputs Analog 11 Series IO Analog Parameter Selection Option Module Parameters Reference Symbol Legend Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Over...

Page 82: ...ries IO ATEX Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move Trq RefCAM Proc 2 22Series IO Digital Motor I2T PwrLoss VoltRefGen LscCtrlCfg Fdbk Psn PLL VRef Overview VReg Vect Trq Ref Ant...

Page 83: ...Climit Stop Run Jog 2 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Bit Masks Act Status Write Mask Act Port Mask Act 0 231 0 233 Write Mask Cfg Note The following parameters are typically referenced when configuring or monitoring Control Logic P10 351 M Start Inhibits VRef Sel G2 VRef All...

Page 84: ...s Reg Mode A Bus Reg Mode B 116 117 Bus Reg Lvl Cfg 118 Bus Reg Level 119 Bus Reg Ki 121 Bus Reg Kp 120 Bus Limit Kp 122 Bus Limit Kd 123 Bus Limit ACR Ki 125 Bus Limit ACR Kp 124 Note Parameters are not functional when any of the FV motor control modes are selected 13 DC Bus Memory Bus Memory 0 1 2 LineSideRef 13 50 DC Bus Command BusReg Level Converter Control Bus Voltage Reference Overview VarC...

Page 85: ...n Class 209 Mtr HotStrtCoeff 210 Mtr Cooling Time 211 Motor Side Sts 1 Motor OL Condition Sts A Motor OL 208 30 460 2 for default settings Overview VarCtrl PFC Vector Overview PRef Move Prof Ind 2 VelRefCAM Ld Obs Cur IPM MOP Logic Metering DroopCtrl CurPwrLmt Freq Overview PRef2 Roll Psn VRef Vect Friction Comp Proc 1 22Series IO Digital Invert PLL DBC CurrCtrl CBI Metering PReg Spindle Ref Move ...

Page 86: ...urce Computer Download Trend Configuration to Drive Upload Trend Results Save buffers to csv file Computer Trend Upload Download OR Configuration Save Load Specify Trend Buffer Data Sources Trend Buffer Contents Buffers Full Not Configured Download Download Trend Configuration OR Test Options bit is True or False Compare Options AND OR XOR Param A bit Trigger Condition Met Compare Two bits in Two ...

Page 87: ...criptions 87 Faults 88 Alarms 88 Events 88 Configurable Conditions 88 Viewing Faults Alarms Events and Exceptions 88 HIM Indication Fault Display Screen 89 Manually Clearing Faults 89 Status Indicators 90 Setting Factory Defaults 98 Fan Usage by Product 100 Hardware Service Manual 102 Fault and Alarm Display Codes 102 Common Symptoms and Corrective Actions 102 Testpoint Codes and Functions 105 Res...

Page 88: ...dulating it stops modulating If it occurs while the line side converter or motor side inverter is not modulating it prevents starting It prevents starting until the fault is cleared Minor Fault If this type of fault occurs while the line side converter or motor side inverter is modulating it allows modulation to continue If it occurs while the line side converter or motor side inverter is not modu...

Page 89: ...creen Manually Clearing Faults Soft Key Functions Label Name Description ESC Escape Reverts back to the previous screen without clearing the fault CLR Clear Removes the pop up Fault Display screen from the display and clears the fault Single Function Key Key Name Description Stop Removes the pop up Fault Display screen from the display and clears the fault Stopped 0 00 Hz AUTO Fault Code 81 Port 1...

Page 90: ...resent that does not stop converter or inverter modulation However the product cannot be restarted until the fault condition is cleared Yellow Green Flashing Alternately The product is running with a type 1 alarm present that does not stop modulation in the converter or inverter The product can be restarted without clearing the alarm condition See parameters 10 465 Alarm Status A and 10 466 Alarm ...

Page 91: ... Count FLEXBUS fault Blink 5 Count PRGM fault Blink 6 Count FPGA PRGM fault Blink 7 Count SFLASH PRGM fault DS5 DS6 Green Flashing Fiber connection is online Red Flashing Fiber connection is offline Lit Segment Description Fiber loss The PLI is not online The PLI is online but not initialized or logged in The PLI is initialized and logged in The right display indicates the module number Lx Mx This...

Page 92: ...eady Red Flashing Main circuit breaker opened Unlit Off Ready DS5 Firmware Status Green Steady No faults or alarms are present Green Red Flashing Alternately Update in progress Yellow Steady Alarm is present Red Flashing Fault is present 7 Segment Display Red Steady Normal Operation At powerup the display indicates the major firmware revision number theminorrevisionnumber andthebuildnumberfor1 sec...

Page 93: ...Rockwell Automation Publication 750 PM101B EN P April 2022 93 Chapter 4 Troubleshooting Figure 67 AC Precharge Location Frame 7 Drive Frame 8 Input Bay Frame 9 Input Bay Frame 10 15 Input Bay ...

Page 94: ...005 Power Supply Undervoltage 6 Flashing 14006 Precharge Fault Steady 14108 240V AC Low 7 Flashing 14007 MCB Failed to Close or Wiring Bay Overtemp Steady 14109 240V AC Loss 8 Flashing 14008 MCB Failed to Open Steady 14110 Fused Disconnect Open MCB open 9 Flashing 14009 MCB Aux Mismatch or Wiring Bay Overtemp Steady 14130 TVSS Open 10 Flashing 14120 PCC Failed to Close 11 Flashing 14121 PCC Failed...

Page 95: ...se switch is closing Yellow Steady Molded case switch is opening Flashing Not Ready Red Flashing Molded case switch opened Unlit Off Ready DS5 Firmware Status Green Steady No faults or alarms are present Green Red Flashing Alternately Update in progress Yellow Steady Alarm is present Red Flashing Fault is present 7 Segment Display Red Steady Normal Operation At powerup the display indicates the ma...

Page 96: ...ature Fault 4 Flashing 12004 Nonvolatile Data Checksum Fault 5 Flashing 12005 Power Supply Undervoltage 6 Flashing 12006 Precharge Fault Steady 12108 240V AC Low 7 Flashing 12007 MCS Failed to Close or Wiring Bay Overtemp Steady 12109 240V AC Loss 8 Flashing 12008 MCS Shunt Trip 9 Flashing 12009 MCS Aux Mismatch or Wiring Bay Overtemp 10 Flashing 12010 240V AC Loss Fault Steady 12110 Fused Disconn...

Page 97: ...15 drives and bus supplies Name Color State Description DS1 Green Flashing at 2 Hz Active mode in process Flashing at 0 5 Hz Update in process Green Yellow Flashing Alternately Login mode in process Green Red Flashing Alternately Erase in process Yellow Flashing at 2 Hz Loopback fiber test mode is in process Flashing at 0 5 Hz Boot mode is in process Red Blink 2 Count Clock fault Blink 3 Count Fir...

Page 98: ...ion 20HIM UM001 provides detailed instructions on using Human Interface Module capabilities including setting the PowerFlex 750 Series drive to factory settings The following tables list the parameters that are not reset when Set Defaults Most is executed Also the High Speed Trending configuration and the internal date and time properties are not reset by this operation Name Color State Descriptio...

Page 99: ...Sel Network Address Selection 302 IP Addr Cfg 1 IP Address Configuration 1 303 IP Addr Cfg 2 IP Address Configuration 2 304 IP Addr Cfg 3 IP Address Configuration 3 305 IP Addr Cfg 4 IP Address Configuration 4 306 Subnet Cfg 1 Subnet Configuration 1 307 Subnet Cfg 2 Subnet Configuration 2 308 Subnet Cfg 3 Subnet Configuration 3 309 Subnet Cfg 4 Subnet Configuration 4 310 Gateway Cfg 1 Gateway Conf...

Page 100: ...32D 2R Single incremental encoder option module 20 750 ENC 1 Dual incremental encoder option module 20 750 DENC 1 Fan Type Frame 1 IP20 NEMA UL Open Type IP20 NEMA UL Type1 Control Pod Fan None None Stirring Fan None None Heatsink Fan Present Present Fan Type Frame 2 IP20 NEMA UL Open Type IP20 NEMA UL Type 1 IP66 NEMA UL Type 4X 12 IP54 NEMA UL Type 12 Control Pod Fan Present Present Present None...

Page 101: ...e None None Fan Type Frame 8 Drives Frame 9 Drives Frame 10 15 Drives IP21 NEMA UL Type 1 IP54 NEMA UL Type 12 IP21 NEMA UL Type 1 IP54 NEMA UL Type 12 IP21 NEMA UL Type 1 IP54 NEMA UL Type 12 Control Pod Fan Dual Dual Dual Dual Dual Dual Stirring Fan None None None None None None Heatsink Fan Present Present Present Present Present Present Input Bay Fan Present Present Present Present Present Pre...

Page 102: ...and Corrective Actions Fan Type Frame 8 Common Bus Inverters Frame 9 Common Bus Inverters Frame 10 15 Common Bus Inverters IP21 NEMA UL Type 1 IP54 NEMA UL Type 12 IP21 NEMA UL Type 1 IP54 NEMA UL Type 12 IP21 NEMA UL Type 1 IP54 NEMA UL Type 12 Control Pod Fan Dual Dual Dual Dual Dual Dual Stirring Fan None None None None None None Heatsink Fan Present Present Present Present Present Present Inpu...

Page 103: ...1800 VRef A Sel for correct source Incorrect Reference source is being selected via remote device or digital inputs None Check 10 354 Motor Side Sts 1 bits 12 and 13 for unexpected source selections Check 0 100 Digital In Sts to see if inputs are selecting an alternate source Check configuration of 173 175 DI Speed Sel n functions Motor and or drive will not accelerate to commanded speed Cause s I...

Page 104: ...tive voltage commands reverse direction Stopping the drive results in a Decel Inhibit fault Cause s Indication Corrective Action The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages Decel Inhibit fault screen LCD Status Line indicates Faulted 1 Reprogram p...

Page 105: ... summation of 10 1691 Psn Offset 1 and 10 1694 Psn Offset 2 It is the user input to the Position Reference Offset function Position units are encoder edge counts DINT Cnts 13 PRef OfstPsn The output of the Position Reference Offset function It represents the total offset that is to be applied to the Position Reference Position units are encoder edge counts DINT Cnts 14 PRef OfstOut The change in P...

Page 106: ...ling from Adaptive Tuning and Alternate Feedback Also includes conversion from Hz to rad sec REAL R S 42 aVRegKi Internal integral gain used in the velocity regulator Incorporates gain scaling from Adaptive Tuning and Alternate Feedback Also includes Kp gain and conversion from Hz to rad sec REAL R S 43 VReg Lmt In Input signal to the Acceleration Limiter in the Velocity Regulator Units are PU Vel...

Page 107: ...x junction temperature used in thermal manager REAL C 150 TrqRefAtZero If this signal is non zero then the 10 2150 Trq Ref Filt In will be forced to a value of zero If this signal is zero then the Torque Reference is supplied by 10 2076 Trq Ref Selected after offset by the Friction Compensation and Torque Step signals This signal could become non zero as part of a stop sequence or during Autotune ...

Page 108: ...ctive because the q axis current reference is below the set value DINT t f 217 SlipGnMaxLim If this signal is non zero then the slip regulator is at maximum slip gain limit DINT t f 218 SlipGnMinLim If this signal is non zero then the slip regulator is at minimum slip gain limit DINT t f 219 SlipIntegOut This signal is the integration term of the slip regulator output REAL R S A 220 SlipPropOut Th...

Page 109: ...he grid line voltage d axis voltage component in the synchronous reference frame filtered with a low pass filter that has a cutoff frequency of 10 ms and scaled to units of the system REAL Volts 10 VabFdbkFilt The grid line voltage L12 instantaneously sampled voltage feedback filtered by a low pass filter that has 0 1 ms cutoff frequency and scaled to units of the system REAL Volts 11 VbcFdbkFilt ...

Page 110: ... transfer theoretically achievable between the AFE converter and the grid REAL A 31 IdVbusCurLim The maximum value of the reactive current component for a given DC bus value line voltage magnitude and line reactance this limit is calculated based on the maximum reactive power transfer theoretically achievable between the AFE converter and the grid REAL A 32 ILmtUserSts A status signal that indicat...

Page 111: ...ts 43 VdSyncRef The final d axis component of the voltage reference that is connected to the modulator This component is used along with the q axis component of the voltage reference to generate the magnitude and the angle of the final voltage reference connected to the modulator REAL Volts 45 CurRegqI The output of the integral term of the of the current regulator used to regulate the active curr...

Page 112: ... the three IP address switches on the main control board 3 Record the positions of the switches so they can be set back to these positions at the end of the procedure 4 Set all three switches to position 8 for an overall value of 888 5 Power up the product Wait for the STS indicator to turn flashing red and the ENET indicator to turn solid red 6 Power down the product 7 Set the IP address switches...

Page 113: ...d of the procedure 4 Set all three switches to position 8 for an overall value of 888 5 Power up the product 6 Wait for the STS indicator to turn flashing red and the ENET indicator to turn steady red 7 Power down the product 8 Set the tens position switch to position 9 and the ones position switch to position 7 for an overall value of 897 9 Power up the product 10 Wait for the STS indicator to tu...

Page 114: ...itches so they can be set back to these positions at the end of the procedure 4 Set all three switches to position 8 for an overall value of 888 5 Power up the product 6 Wait for the STS indicator to turn flashing red and the ENET indicator to turn steady red 7 Power down the product 8 Set the Ones Position switch to position 9 for an overall value of 889 9 Power up the product As Secure Erase exe...

Page 115: ...Failure event occurs is desired you must certify the safety of the application To acknowledge that you have read this Attention and properly certified the application set bit 6 CapFailAlrm of parameter 13 40 Conv Options Cfg This action removes Fault 24 CapFailureCfg It allows parameter 0 452 LCLCapFailActn to be set to 0 Alarm enabling an alarm instead of a fault ATTENTION You must read the follo...

Page 116: ...s a concern Encoderless TorqProve cannot hold a load at zero speed without a mechanical brake and does not offer additional protection if the brake slips fails Loss of control in suspended load applications can cause personal injury and or equipment damage It is your responsibility to configure drive parameters test any lifting functionality and meet safety requirements in accordance with all appl...

Page 117: ...running The data contained in the following parameters will help in initial troubleshooting of a faulted drive You can use the table below to record the data provided in each parameter listed Technical Support Wizards If you are connected to a drive via Connected Components Workbench version 11 or later software you can run a Tech Support wizard to gather information that will help diagnose proble...

Page 118: ...118 Rockwell Automation Publication 750 PM101B EN P April 2022 Chapter 4 Troubleshooting Notes ...

Page 119: ...1 233 3 3500 4 03 8 73 0 13 50 4000 MPM A1653F 240 23 2 200 0 3000 5 10 8 84 3 18 60 4000 MPM A2152F 240 33 7 133 3 2000 5 20 8 89 0 27 00 4000 MPM A2153F 240 32 8 133 3 2000 5 80 8 85 2 34 00 4600 MPM A2154C 240 24 8 116 7 1750 6 50 8 89 8 55 00 2000 MPM A2154E 240 29 6 133 3 2000 7 00 8 90 7 44 00 2650 MPM B1151F 480 1 5 266 7 4000 0 75 8 7 0 2 18 5000 MPM B1151T 480 3 1 333 3 5000 0 90 8 14 5 2...

Page 120: ... 50 8 84 9 19 40 4000 MPL A560F 230 29 3 125 3 1880 5 50 8 84 9 27 90 3000 MPL B310P 460 1 7 310 0 4650 0 77 8 3 0 1 58 5000 MPL B320P 460 3 2 313 3 4700 1 50 8 5 0 3 05 5000 MPL B330P 460 4 3 274 0 4110 1 80 8 7 0 4 18 5000 MPL B420P 460 4 5 255 3 3830 1 90 8 9 2 4 74 5000 MPL B430P 460 6 5 214 0 3210 2 20 8 12 0 6 55 5000 MPL B4520P 460 6 0 236 7 3550 2 10 8 17 0 5 65 5000 MPL B4530F 460 5 0 162...

Page 121: ... 5 6 114 3 3430 2 30 4 16 8 6 40 5000 1326AB B515E 460 6 1 70 3 2110 2 30 4 18 3 10 40 3000 1326AB B515G 460 9 5 88 7 2660 2 90 4 28 5 10 40 5000 1326AB B520E 460 6 7 71 0 2130 2 90 4 20 1 13 00 3000 1326AB B520F 460 8 8 70 3 2110 2 90 4 26 4 13 10 3500 1326AB B530E 460 9 5 74 3 2230 4 20 4 28 5 18 00 3000 1326AB B720E 460 17 5 70 0 2100 6 80 4 52 5 30 90 3500 1326AB B720F 460 27 5 117 0 3510 11 7...

Page 122: ...122 Rockwell Automation Publication 750 PM101B EN P April 2022 Appendix A Permanent Magnet Motors Notes ...

Page 123: ...erence CAM 51 profiler indexer 1 52 profiler indexer 2 53 roll position indicator 54 spindle orient 55 position homing 45 position reference move profile 47 position reference 1 46 position reference 2 48 position regulator 49 power factor correction 36 power loss 27 PowerFlex 755T converter overview 24 process control 1 72 process control 2 73 progressive cavity pump 75 pump jack 75 pump off 76 r...

Page 124: ... is unstable 103 motor overload 85 P Parameter Access Level Explanation 16 parameter descriptions access documentation 7 87 access documentation on 5 parameters basic view 17 18 how organized 16 setting to factory defaults 98 phase locked loop 26 position control phase locked loop 50 position reference CAM 51 profiler indexer 1 52 profiler indexer 2 53 roll position indicator 54 spindle orient 55 ...

Page 125: ...ort contacting 117 testpoints 105 torque control current IM SPM 70 current IPM 71 torque filters 69 torque overview 63 torque reference 68 selection 64 torque reference CAM 67 troubleshooting 87 common symptoms 102 V variable frequency SV overview 42 velocity reference all 58 CAM 61 flux vector 59 flux vector move profiles 60 overview 56 selection 57 velocity regulator flux vector 62 voltage contr...

Page 126: ...126 Rockwell Automation Publication 750 RM100B EN P August 2021 ...

Page 127: ... users with advanced skills PowerFlex 20 HIM A6 C6S HIM Human Interface Module User Manual 20HIM UM001 Provides detailed information on HIM components operation and features PowerFlex 755TM IP00 Open Type Kits Installation Instructions publication 750 IN101 Provides instructions to install IP00 Open Type kits in user supplied enclosures PowerFlex 755TM AC Precharge Modules Unpacking and Lifting In...

Page 128: ...stem for common bus solutions PowerFlex 750 Series AC and DC input drives Kinetix 5700 servo drives Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 Provides basic information to properly wire and ground PWM AC drives EtherNet IP Network Devices User Manual ENET UM006 Describes how to configure and use EtherNet IP devices to communicate on the EtherN...

Page 129: ...Rockwell Automation Publication 750 PM101B EN P April 2022 129 PowerFlex Drives with TotalFORCE Control Programming Manual ...

Page 130: ...ne Numbers Locate the telephone number for your country rok auto phonesupport Literature Library Find installation instructions manuals brochures and technical data publications rok auto literature Product Compatibility and Download Center PCDC Download firmware associated files such as AOP EDS and DTM and access product release notes rok auto pcdc At the end of life this equipment should be colle...

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