Rockwell Automation Allen-Bradley Kinetix VP Series Installation Instructions Manual Download Page 23 | Manualshive

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Rockwell Automation Allen-Bradley Kinetix VP Series Installation Instructions Manual Download Page 23

Rockwell Automation Publication VPAR-IN001B-EN-P - February 2019

23

Kinetix VP Electric Cylinders

Maintenance

Follow these steps to maintain your electric cylinder.

1.

Remove power to the electric cylinder and lockout tag-out the power source.

2.

Check the axial play of the piston rod for wear of the spindle nut.

Wear on the electric cylinder leads to increased noise.

3.

Clean the electric cylinder with a soft cloth, if necessary, by using any non-abrasive
cleaning solution.

4.

Lightly dampen a soft cloth with isopropyl alcohol and wipe the piston rod and seal.

5.

Lubricate the piston rod with a fine layer of Centroplex 2 EP grease from Klüeber at

http://www.klueber.com/

Storage

Store your electric cylinder for a minimal amount of time in a clean and dry location within
Specifications on

.

ATTENTION:

If a worn spindle nut breaks on an electric cylinder that is mounted

vertically or diagonally, the workload falls. Uncontrolled mass in motion can cause
personal injury or damage equipment.

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Summary of Contents for Allen-Bradley Kinetix VP Series

Page 1: ...on as indicated in the following table Topic Page Catalog Number Explanation 2 About the KinetixVP Electric Cylinders 3 BeforeYou Begin 4 Install the Electric Cylinder 7 Change Connector Orientation 9 Mount the Electric Cylinder 10 Dimensions 12 Connector Data 18 Commission 19 Maintenance 23 Troubleshooting 24 Accessories 26 Specifications 29 Additional Resources 31 Topic Page Update frame 63 dime...

Page 2: ...l SIL 2 PLd rated 9 bit secondary safety channel Mechanical Drive Screw Lead Motor Type B 3 0 mm rev 0 118 in rev C 5 0 mm rev 0 197 in rev E 10 0 mm rev 0 394 in rev F 12 7 mm rev 0 50 in rev H 20 0 mm rev 0 787 in rev Rod Stroke Length 100 100 mm 3 94 in 200 200 mm 7 87 in 300 300 mm 11 81 in 400 400 mm 15 75 in 600 600 mm 23 62 in 800 800 mm 27 56 in Actuator Frame Size 1 32 2 40 3 63 Voltage C...

Page 3: ...have been designed for exact positioning at high speeds IMPORTANT TheVP A Bxxxxx x2x electric cylinders are non braking When there is no input torque the piston rod can be moved freely You can achieve self locking of your motion system by using motors with an integrated brake or with high self braking torque Item Description 1 Single motor connector 2 KinetixVP motor 3 Motor mounting bolts 4 Actua...

Page 4: ...are mounting your electric cylinder in a vertical or sloping position include safety measures that controls the workload if the spindle nut fails Corrosive environments reduce the service life of electric cylinders Depending on the workload the piston rod will bend See Kinetix Linear Motion Specifications Technical Data publication KNX TD002 for the piston rod deflection specifications for limitat...

Page 5: ...hat is created can potentially damage to the system increases brake wear and reduces brake life An unpowered electric cylinder will require a brake to maintain its position if the force on the actuator exceeds the Back Drive Force that is listed in Kinetix Linear Motion Specifications Technical Data publication KNX TD002 A brake can be used to help prevent the actuator from backdriving typically i...

Page 6: ...for additional information on reducing the effects of EMI InstallCables Knowledgeable cable routing and careful cable construction improve system electromagnetic compatibility EMC Kinetix 5500 and 5700 inverters and Kinetix VP electric cylinder combinations use single motor cable technology with motor power feedback and brake wires when specified housed in one cable Feedback wires are shielded sep...

Page 7: ...y identify disassembled equipment tagged out and access to electrical power restricted locked out Failure to observe these safety precautions could result in personal injury ATTENTION Make sure that cables are installed and restrained to help prevent uneven tension or flexion at the cable connectors Excessive and uneven lateral force at the cable connectors can cause the environmental seal of the ...

Page 8: ...TENTION Do not modify the settings of the screws and the threaded pins Do not fasten the electric cylinder by the front cover alone when used with high loads Heavy tensile strain can cause the screws in the cover to pull out Attribute Frame 32 Frame 40 Frame 63 Internal thread of cover screws M6 M6 M8 Torque max 1 1 Unless otherwise noted the torque value has a 20 tolerance 5 N m 3 69 lb ft 5 N m ...

Page 9: ...nds and slowly rotate the motor connector into the new position Frame Size Piston RodThread Wrench FlatsWidth 32 M10 x 1 25 10 mm 40 M12 x 1 25 13 mm 63 M16 x 1 5 17 mm ATTENTION Do not rotate the piston rod during installation If the piston rod rotates the mechanism that allows the electric cylinder to extend and retract will break Use two wrenches to install the workload Failure to observe these...

Page 10: ...n of the connector Failure to observe these safety precautions can result in personal injury or damage to equipment BURN HAZARD Outer surfaces of the motor can reach high temperatures 65 C 149 F during electriccylinderoperation Tohelppreventaccidentalcontactwithhotsurfaces takeprecautions Failure to observe these safety precautions can result in personal injury ATTENTION Consider electric cylinder...

Page 11: ...tal seal of the connector to open and close as the cable flexes Failure to observe these safety precautions can result in damage to the electric cylinder motor and its components ATTENTION Theoverallshieldonthesinglemotorcablemustbegroundedtoobtainan effective encoder signal The encoder data signal is transmitted through an impedance matched twisted wire pair that requires effective shielding for ...

Page 12: ... 0 63 26 0 1 02 10 0 0 39 18 0 0 71 45 5 1 79 45 5 1 79 6 0 0 24 x4 M6 x4 32 5 1 28 32 5 1 28 55 0 2 16 69 5 2 74 69 5 2 74 97 0 3 82 24 0 0 94 26 0 1 02 Detail A Plus Stroke Length See Detail A Kinetix VP Electric Cylinders Frame 32 Dimensions are with piston rod fully retracted Dimensions are in mm in Flat for wrench Bulletin VPAR x1xxxx xxA in line configuration Single Motor Cable Connector VPA...

Page 13: ...x1100B P2A 467 3 18 40 148 1 5 83 85 3 3 36 VPAR x1200B P2A 567 3 22 33 VPAR x1300B P2A 667 3 26 27 VPAR x1400B P2A 767 3 30 21 VPAR x1100E P2A 492 3 19 38 173 1 6 81 110 3 4 34 VPAR x1200E P2A 592 3 23 32 VPAR x1300E P2A 692 3 27 26 VPAR x1400E P2A 792 3 31 19 Kinetix VP Electric Cylinder Dimensions Parallel Configuration Frame 32 1 1 For the complete dimension of the parallel configuration elect...

Page 14: ...0 2 13 38 0 1 50 38 0 1 50 C AD 38 0 1 50 38 0 1 50 HC CG Ø 35 0 1 38 d11 Ø 20 0 0 79 h9 16 0 0 63 M12 x 1 25 13 Plus Stroke Length See Detail A Kinetix VP Electric Cylinders Frame 40 Dimensions are with piston rod fully retracted Dimensions are in mm in Flat for wrench Bulletin VPAR x2xxxx xxA in line configuration VPAR x2xxxx xxB Detail A VPAR x2xxxx xxD VPAR x2xxxx xxE Bulletin VPAR x2xxxx xxB ...

Page 15: ...r with brake add 30 6 mm 1 20 in to dimensions L7 LB and LE Kinetix VP Electric Cylinder Dimensions Parallel Frame 40 1 1 For complete dimensions of the parallel configuration electric cylinders use the in line dimensions for an electric cylinder with the same rod stroke length and the dimensions from this table Electric Cylinder Cat No L71 mm in LC mm in HC mm in C 2 mm in 2 The tolerance for thi...

Page 16: ... 177 0 6 97 214 0 1 8 43 0 04 34 0 1 34 36 0 1 42 36 5 1 44 15 0 0 59 28 5 1 12 75 5 2 97 8 0 0 31 x4 M8 x4 56 5 2 22 75 5 2 97 56 5 2 22 Plus Stroke Length See Detail A Kinetix VP Electric Cylinders Frame 63 Dimensions are in mm in Dimensions are with piston rod fully retracted Flat for wrench Detail A Bulletin VPAR x3xxxx xxA in line configuration Bulletin VPAR x3xxxx xxB D E parallel configurat...

Page 17: ... 71 89 4 3 52 94 4 3 72 86 5 3 41 131 2 5 17 VPAR x3200E x2A 698 5 27 50 VPAR x3300E x2A 798 5 31 44 VPAR x3400E x2A 898 5 35 37 VPAR x3600E x2A 1098 5 43 25 VPAR x3800E x2A 1298 5 51 12 VPAR x3100H x2A 577 9 22 75 152 4 6 00 90 7 3 57 98 3 3 87 101 5 4 00 90 8 3 57 140 0 5 51 VPAR x3200H x2A 677 9 26 69 VPAR x3300H x2A 777 9 30 63 VPAR x3400H x2A 877 9 34 56 VPAR x3600H x2A 1077 9 42 44 VPAR x380...

Page 18: ...brake pin in the single motor connector on the electric cylinder SingleCableTypes Pin High resolution Encoder A Phase U B PhaseV C PhaseW Ground E DATA F MBRK G MBRK H DATA L Reserved Cable Type Cable Cat No With brake wires 2090 CSBM1Dx xxAAxx standard non flex or 2090 CSBM1Dx xxAFxx continuous flex Without brake wires 2090 CSWM1Dx xxAAxx standard non flex A B C G H L E F ...

Page 19: ...configure your drive do the following 1 From Axis Properties select Motor category 2 From the Data Source pull down menu choose Catalog Number ATTENTION Parts that move can cause injuries Before running the electric cylinder make sure that all components are secure and safeguards are in place to prevent access to the path of machinery in motion Safeguards must prevent access to the electric cylind...

Page 20: ...umber click OK 5 Click Apply 6 From Axis Properties select Scaling category ATTENTION Incorrect parameter settings can result in uncontrolled motion that can damage to the electric cylinder If you initiate a motion command on an electric cylinder with an incorrect Position mode you candamage to the electriccylinder and theapplicationinwhichit is installed ...

Page 21: ...netix5500orKinetix5700ServoDrive 1 From Axis Properties select Autotune 2 Under Tune Control Loop by Measuring Load Characteristics choose the following from the pull down menus a Application Type choose Basic b Loop Response choose Medium c Load Coupling choose Rigid 3 Check Measure Inertia by using Tune Profile 4 Click Motor with Load or Uncouple Motor which ever applies ...

Page 22: ...cal Data publication KNX TD002 for cylinder travel length and rated speed 6 From Direction pull down menu select Forward Bi directional 7 To Perform Tune click Start Wait for autotune to complete 8 To apply values click Accept Tune Values Parameter Value Travel Limit A value less than the cylinder travel length Speed A speed less than the cylinder rated speed Torque 100 ...

Page 23: ... with a soft cloth if necessary by using any non abrasive cleaning solution 4 Lightly dampen a soft cloth with isopropyl alcohol and wipe the piston rod and seal 5 Lubricate the piston rod with a fine layer of Centroplex 2 EP grease from Klüeber at http www klueber com Storage Store your electric cylinder for a minimal amount of time in a clean and dry location within Specifications on page 29 ATT...

Page 24: ...east 0 25mm 0 01 in from the mechanical end positions stops Load is too large Reduce load mass Reduce positioning speed Return for repairs Ambient temperature too low increased breakaway torque in initial run due to increased viscosity of the lubricants in the spindle system Reduce load mass Reduce positioning speed If necessary allow higher current with servo motors see operating instructions for...

Page 25: ...ty Verify correct drive and settings Electric cylinder moves or vibrates when piston rod is in motion Loose mounting Check actuator mounting Drive is improperly tuned wrong gain setting Tune drive Actuator is overheating Duty cycle is higher than actuator rating Verify load forces and electric cylinder rating Actuator is being operated outside of continuous rating Adjust operation to be within con...

Page 26: ...publication KNX TD002 for dimensions Accessories Accessory Item Series Frame Cat No Weight Approx g oz 1 Foot mount attachment A 32 MPAR NP622640 90 3 17 40 MPAR NP622641 110 3 53 63 MPAR NP622642 250 8 82 2 Flange mounting B 32 MPAR NA174376 240 8 46 40 MPAR NA174377 280 9 88 63 MPAR NA174379 690 24 34 3 Trunnion flange A 32 MPAR NA622625 190 6 70 40 MPAR NA622626 450 15 87 63 MPAR NA622627 1130 ...

Page 27: ...MPAR NA163525 230 8 11 40 MPAR NA163526 400 14 11 63 MPAR NA163528 920 32 45 8 Foot mounting kit A 32 MPAR NA622685 240 8 47 40 MPAR NA622686 310 10 93 63 MPAR NA622687 510 17 99 Kinetix VP Electric Cylinders Rod end Accessories Accessory Item Series Frame Cat No Weight Approx g oz 9 Rod eye A 32 MPAR NE622631 100 3 53 40 MPAR NE622632 150 5 29 63 MPAR NE622633 300 10 58 10 Rod clevis A 32 MPAR NE...

Page 28: ... 1 4 63 MPAR NE150290 400 15 7 2 3 5 07 MPAR NE34500 40 100 3 9 2 7 5 95 MPAR NE34502 200 7 9 3 0 6 61 MPAR NE34504 320 12 6 3 4 7 50 MPAR NE150291 400 15 7 3 7 8 16 MPAR NE34505 500 19 7 4 0 8 82 MPAR NE34514 63 100 3 9 5 9 13 01 MPAR NE34516 200 7 9 6 4 14 11 MPAR NE34518 320 12 6 7 0 15 43 MPAR NE34519 400 15 7 7 4 16 31 MPAR NE34520 500 19 7 7 9 17 42 Trunnion Mounting Kit Cat No Frame Size To...

Page 29: ... MPAR X2100C Weight Approx kg lb Actuator Cylinder 1 Cat No Weight Approx kg lb Actuator Cylinder 1 Cat No Weight Approx kg lb MPAR X1100B 1 1 2 43 MPAR X2100C 1 7 3 75 MPAR X3100E 3 8 8 38 MPAR X1200B 1 4 3 09 MPAR X2200C 2 2 4 85 MPAR X3200E 4 6 10 14 MPAR X1300B 1 7 3 75 MPAR X2300C 2 6 5 73 MPAR X3300E 5 4 11 90 MPAR X1400B 2 1 4 63 MPAR X2400C 3 1 6 83 MPAR X3400E 6 3 13 89 MPAR X1100E 1 1 4 ...

Page 30: ...C P2B D E 6 8 14 92 1 VPAR x3600E x2B D E 17 6 38 61 3 VPAR x1200E P2A 3 4 7 44 1 VPAR x2100F P2A 4 2 9 24 2 VPAR x3800E x2A 15 1 33 11 3 VPAR x1200E P2B D E 4 2 9 20 1 VPAR x2100F P2B D E 6 5 14 30 2 VPAR x3800E x2B D E 19 4 42 77 3 VPAR x1300E P2A 3 7 8 10 1 VPAR x2200F P2A 4 7 10 34 2 VPAR x3100H x2A 9 2 20 28 4 VPAR x1300E P2B D E 4 6 10 08 1 VPAR x2200F P2B D E 7 0 15 40 2 VPAR x3100H x2B D E...

Page 31: ...Instructions publication MPAR IN002 Information on replacing actuator cylinders motors couplings and belts for MP Series and KinetixVP electric cylinders KinetixVP Low Inertia Servo Motors with 063 165 mm Frame Size publicationVPL IN001 Information for the installation of 063 165 mm frame size KinetixVP low inertia motors Kinetix 5500 Servo Drives User Manual publication 2198 UM001 Informationonho...

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