Rockwell Automation Allen Bradley Kinetix 7000 2099-BM06-S Design Manual Download

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Rockwell Automation Publication KNX-RM007A-EN-P - October 2021

Kinetix 7000 Drive System Design Guide

Introduction

This publication assumes that the drive family for your application is Kinetix® 7000 and that you have already determined your motor

catalog number. To revisit those decisions, refer to the Kinetix Motion Control Selection Guide, publication

KNX-SG001

, or Motion Analyzer

software.

The purpose of this publication is to assist you in identifying the drive system components and accessory items you’ll need for your Kinetix

7000 drive/motor combination. Diagrams in this publication illustrate how many of the common drive accessory items are used in a typical

system, but refer to the Kinetix Motion Accessories Technical Data, publication

KNX-TD004

, for detailed accessory descriptions and

specifications.

Also provided are drive/motor or drive/actuator system combinations that include the following:

• Motor/cable combinations table
• Drive/motor performance specification table
• Torque/speed curves with each motor matched to the drive with optimum performance

Performance specification data and curves reflect nominal system performance of a typical system with motor/drive at rated ambient

temperature and line voltage. For additional information on ambients, line conditions, and valid combinations not shown in this publication,

refer to Motion Analyzer software.

Determine What You Need

For each Kinetix 7000 drive system, you need to know the drive and motor catalog numbers to determine the motor power and feedback

cable catalog numbers. Interface cables and connector kits are also required. Optional equipment includes the line interface module (LIM),

AC line filter, 8720MC regenerative power supply (RPS), and others. Example diagrams of the required equipment listed on this page are

shown on

page 3

Kinetix 7000 Drive Modules

Refer to the Kinetix Servo Drives Technical Data, publication

KNX-TD003

, for detailed descriptions and additional specifications for the

Kinetix 7000 drive family.

IMPORTANT

These system combinations do not include all possible motor/drive combinations. Refer to Motion Analyzer

software to verify compatibility. Download is available at

http://www.ab.com/motion/software/analyzer.html

Drive Cat. No.

(1)

(1)

The -S designator indicates safe-off safety functionality.

Input Voltage

Output Power (continuous)

Output Current

(continuous)

2099-BM06-S

400V series,

Three-phase

22 kW

30 Hp

40 A rms

2099-BM07-S

30 kW

40 Hp

52 A rms

2099-BM08-S

37 kW

50 Hp

65 A rms

2099-BM09-S

56 kW

75 Hp

96 A rms

2099-BM10-S

75 kW

100 Hp

125 A rms

2099-BM11-S

112 kW

150 Hp

180 A rms

2099-BM12-S

149 kW

200 Hp

248 A rms

Summary of Contents for Allen Bradley Kinetix 7000 2099-BM06-S

Page 1: ... withKinetix MMA Asynchronous Main Motors 17 Kinetix 7000 400V class Drives with Kinetix MPL Low Inertia Motors 24 Kinetix 7000 400V class Drives with Kinetix MPM Medium Inertia Servo Motors 29 Kinetix 7000 400V class Drives with Kinetix RDB Motors 33 Additional Resources 36 Motor Cables Interface Cables Connector Kits and Other Drive Accessories Kinetix 7000 Servo Drives Rotary Motion Servo Motor...

Page 2: ...ure and line voltage For additional information on ambients line conditions and valid combinations not shown in this publication refer to Motion Analyzer software Determine What You Need For each Kinetix 7000 drive system you need to know the drive and motor catalog numbers to determine the motor power and feedback cable catalog numbers Interface cables and connector kits are also required Optiona...

Page 3: ...D15M 2094 K7CK KENDAT 1 1 Applies to only Kinetix RDB servo motors with EnDat encoder Auxiliary feedback connections 2094 K6CK D15F I O connections 2094 K6CK D26M Sercos fiber optic cables required as needed Plastic in cabinet duty 2090 SCEPx x Plastic on machine duty 2090 SCNPx x Plastic outdoor and conduit duty 2090 SCVPx x Glass outdoor and conduit duty 2090 SCVGx x Motor power and feedback cab...

Page 4: ...BL02 2094 XL75S Cx 2090 AC line filters AC line conditioning for EMC 2090 XXLF TCxxxx Safety headers Cascading safe off connections from drive to drive 2090 XNSM x Safety interface cables 1202 Cxx External auxiliary encoders Allen Bradley sine cosine and incremental external encoders Bulletin 842A 844D 845H and 845T Connector set Replacement connectors for safe off SO general purpose I O GPIO gene...

Page 5: ...unit provides regenerative power Three phase Input Power 24V DC Control Power 2090 XXLF TCxxxx AC Line Filter 2094 xLxxS Line Interface Module optional component 2099 BM06 S 2099 BM07 S 2099 BM08 S Servo Drives Kinetix HPK MMA and RDB Motors Kinetix MPL or MPM Servo Motors External Shunt Module optional component Refer to Rockwell Automation Encompass Partners 1606 XL Power Supply Input Allen Brad...

Page 6: ... to only one Kinetix 7000 common bus follower drive 1606 XL Power Supply Input Allen Bradley REGENERATIVE POWER SUPPLY 8720 8720 MC MC RST PRG ENT READY READY FAULT FAULT PROGRAM PROGRAM kW kW V A DC Bus Regenerative Power Supply 8720MC RPS065 BM HV2 Common Bus Leader Line Reactor 8720MC LRxx Three phase Input Power Varistor 8720MC VA B Included with 8720MC RPS065 BM HV2 Harmonic Filter 8720MC HF ...

Page 7: ...G ENT READY READY FAULT FAULT PROGRAM PROGRAM kW kW V A 1606 XL Power Supply Input Allen Bradley 1606 XL Power Supply Input Allen Bradley Kinetix 7000 Drive 2099 BMxx S Common Bus Follower Regenerative Power Supply 8720MC RPS065 BM HV2 Common Bus Leader Line Reactor 8720MC LRxx Three phase Input Power Varistor 8720MC VA B is included with 8720MC RPS065 BM HV2 Harmonic Filter 8720MC HF B2 is includ...

Page 8: ... Follower Regenerative Power Supply 8720MC RPS190 BM Common Bus Leader Line Reactor 8720MC LR10 100B two units in parallel Three phase Input Power EMC Line Filter 8720MC EF190 VB This unit includes an AC line filter required for CE magnetic contactor harmonic filter and varistor IMPORTANT The 8720MC line filter unit and line reactor are required when using the 8720MC RPS190 regenerative power supp...

Page 9: ...D SpeedTec DIN M7 2090 CFBM7DF CEAFxx Drive end flying leads DF High resolution or resolver applications CE 2090 CFBM7DD CEAFxx Drive end 15 pin connector DD High resolution or resolver applications CE 2090 CFBM7E7 CDAFxx Drive end male connector extension E7 1 Motor end SpeedTec DIN cable plug M7 1 SpeedTec DIN connector motor end and male connector for extending SpeedTec or threaded DIN cable 20...

Page 10: ...r Actuator Cables Overview on page 9 Cable length xx is in meters Refer to the Kinetix Motion Accessories Technical Data publication KNX TD004 for standard cable lengths Continuous flex Cable Cat No Description Cable Configuration Motor Actuator Connector Motor Actuator End Drive End 2090 CPBM7DF xxAFxx Drive end flying leads DF Power brake wires PB SpeedTec DIN M7 2090 CPWM7DF xxAFxx Drive end fl...

Page 11: ...1307C 1500 102 0 112 991 113 0 257 2274 17 1 22 9 2099 BM07 S HPK B1308C 59 6 141 1248 119 3 262 2319 21 6 28 9 2099 BM07 S HPK B1310C 64 9 155 1372 144 0 325 2876 23 8 31 9 2099 BM08 S HPK B1613C 109 8 271 2398 217 0 542 4797 41 7 55 9 2099 BM09 S HPK B1815C 153 7 360 3186 402 0 850 7523 55 9 74 9 2099 BM11 S HPK B2010C 196 4 482 4266 440 0 970 8585 75 0 100 5 2099 BM11 S HPK B2212C 278 0 714 631...

Page 12: ...1770 4425 0 50 100 150 200 250 300 350 400 450 500 2213 2655 3098 3540 3982 1328 442 Speed rpm 250 1000 750 0 1500 1250 500 Torque N m Torque lb in 2099 BM09 and HPK B1613C 0 0 60 120 180 240 300 360 420 480 540 600 Speed rpm 250 1000 750 0 1500 1250 500 1062 2124 5310 2655 3186 3717 4248 4749 1593 531 Torque lb in 2099 BM11 and HPK B2010C 0 1770 3540 8850 0 100 200 300 400 500 600 700 800 900 100...

Page 13: ...M08 and HPK B1307E 0 531 1062 2655 0 30 60 90 120 150 180 210 240 270 300 1328 1593 1859 2124 2390 797 265 Speed rpm 500 2000 1500 0 3000 2500 1000 Torque N m Torque lb in 2099 BM09 and HPK B1308E 0 0 30 60 90 120 150 180 210 240 270 300 Speed rpm 500 2000 1500 0 3000 2500 1000 531 1062 2655 1328 1593 1859 2124 2390 797 265 Torque N m Torque lb in 2099 BM09 and HPK B1609E 0 0 30 60 90 120 150 180 ...

Page 14: ...lex 2090 CFBM4DF CDAFxx continuous flex Absolute High resolution Feedback HPK E1307E HPK E1308E and HPK E1310C HPK E1609E HPK E1611E HPK E1613C and HPK E1613E HPK E1815C and HPK E2010C Rotary Motor Speed base rpm System Continuous Stall Current A 0 pk System Continuous Stall Torque N m lb in System Peak Stall Current A 0 pk System Peak Stall Torque N m lb in Motor Rated Output kW Hp Kinetix 7000 4...

Page 15: ...0 0 100 200 300 400 500 600 700 800 900 1000 4425 5310 6195 7080 7965 2655 885 Speed rpm 250 1000 750 0 1500 1250 500 Torque N m Torque lb in 2099 BM11 and HPK E1815C 0 1770 3540 8850 0 100 200 300 400 500 600 700 800 900 1000 4425 5310 6195 7080 7965 2655 885 Speed rpm 250 1000 750 0 1500 1250 500 Torque N m Torque lb in 2099 BM11 and HPK E2010C 0 1770 3540 8850 0 100 200 300 400 500 600 700 800 ...

Page 16: ...1308E 0 442 885 2213 0 25 50 75 100 125 150 175 200 225 250 1106 1328 1549 1770 1991 664 221 Speed rpm 500 2000 1500 0 3000 2500 1000 Torque N m Torque lb in 2099 BM11 and HPK E1613E 0 885 1770 4425 0 50 100 150 200 250 300 350 400 450 500 2213 2655 3098 3540 3982 1328 442 Speed rpm 500 2000 1500 0 3000 2500 1000 Torque N m Torque lb in 2099 BM11 and HPK E1611E 0 885 1770 4425 0 50 100 150 200 250...

Page 17: ...bearing temperature sensors and other accessories will require customer wiring 2090 CFBM7DF CDAAxx standard non flex 2090 CFBM7DF CDAFxx continuous flex MMA B100 MMA B132 MMA B160 MMA B180 MMA B225 Kinetix MMA 400V Motor Performance with Kinetix 7000 400V class Drives Rotary Motor Cat No Rated Speed rpm Maximum Speed at Rated Power rpm 1 Continuous Current A rms Continuous Rated Torque 2 N m in lb...

Page 18: ... 3000 13 5 61 4 543 33 150 1328 6 4 8 6 2099 BM06 S MMA B100C15 1500 3600 4500 18 7 58 5 518 48 150 1328 9 2 12 3 2099 BM06 S MMA B100C18 1800 4300 5400 22 4 58 5 518 57 150 1328 11 14 8 2099 BM06 S MMA B100C22 2200 5200 6000 25 9 55 6 492 68 146 1297 12 8 17 2 2099 BM06 S 2200 5200 6000 25 9 55 6 492 70 150 1328 12 8 17 2 2099 BM07 S MMA B100C26 2600 6000 6000 29 52 7 466 68 123 1094 14 3 19 2 20...

Page 19: ...09 S MMA B132B26 2600 6000 6000 56 109 965 104 203 1806 29 6 39 7 2099 BM08 S 2600 6000 6000 56 109 965 123 240 2124 29 6 39 7 2099 BM09 S MMA B132C06 580 1400 1740 18 5 154 1363 34 280 2478 9 4 12 6 2099 BM06 S MMA B132C10 1000 2400 3000 29 7 147 1301 57 280 2478 15 4 20 7 2099 BM06 S MMA B132C15 1500 3600 4500 41 2 140 1239 80 273 2431 22 29 5 2099 BM07 S 1500 3600 4500 41 2 140 1239 82 280 2478...

Page 20: ...45 0 60 3 2099 BM11 S MMA B160B22 2200 5200 6000 89 6 213 1882 163 387 3445 49 0 65 7 2099 BM10 S 2200 5200 6000 89 6 213 1882 219 520 4602 49 0 65 7 2099 BM11 S MMA B160B26 2600 6000 6000 101 202 1788 163 327 2913 55 0 73 8 2099 BM10 S 2600 6000 6000 101 202 1788 259 520 4602 55 0 73 8 2099 BM11 S MMA B160C06 580 1400 1740 40 2 343 3036 70 600 5310 20 8 27 9 2099 BM07 S MMA B160C10 1000 2400 3000...

Page 21: ... S MMA B180C15 1500 3600 4500 143 510 4514 312 1111 9888 80 107 3 2099 BM11 S 1500 3600 4500 143 510 4514 337 1200 10621 80 107 3 2099 BM12 S MMA B180C18 1800 4300 5400 165 490 4337 312 927 8248 92 3 123 8 2099 BM11 S 1800 4300 5400 165 490 4337 372 1105 9834 92 3 123 8 2099 BM12 S 1800 4300 5400 165 490 4337 404 1200 10621 92 3 123 8 MMA B180C22 2200 5200 6000 176 428 3788 312 759 6759 98 6 132 2...

Page 22: ...1740 116 1001 8860 266 2300 20357 60 8 81 5 2099 BM11 S MMA B225D10 1000 2400 3000 186 964 8532 372 1927 17151 101 135 4 2099 BM12 S 1000 2400 3000 186 964 8532 444 2300 20357 101 135 4 MMA B225D15 1500 3600 4500 250 890 7877 648 2300 20357 140 187 7 MMA B225D18 1800 4300 4799 296 881 7798 773 2300 20357 166 222 6 MMA B225E06 580 1400 1740 144 1239 10966 302 2600 23012 75 3 101 2099 BM11 S MMA B22...

Page 23: ...ine conditions refer to Motion Analyzer software version 4 7 or later S6 40 S1 Rated Speed Max Speed Rated Power nmax S6 40 S1 nmax 1 n P M Rated Speed Max Speed Rated Power Power Diagram Torque Diagram Chart Legend Nn 1 1 Nmax is the true maximum speed and n1 is the reference to the speed that you can achieve at constant power Nmax may not give you full rated power It is possible for Nmax to be l...

Page 24: ...ow profile connector kit catalog number 2090 K6CK D15M or panel mounted breakout components on drive end Refer to Required Drive Accessories on page 3 MPL B540K xx7xAA MPL B560F xx7xAA 2090 CPxM7DF 14AAxx standard non flex 2090 CPxM7DF 14AFxx continuous flex 2090 CFBM7DF CEAAxx or 2090 CFBM7DD CEAAxx standard non flex 2090 CFBM7DF CEAFxx or 2090 CFBM7DD CEAFxx continuous flex Absolute High resolut...

Page 25: ...13 209 1850 2099 BM07 S 125 226 2000 2099 BM08 S MPL B960D 2000 57 0 100 885 96 0 171 1513 15 0 2099 BM06 S 60 6 124 1097 113 201 1779 2099 BM07 S 125 223 1973 2099 BM08 S MPL B980B 1000 34 6 162 1434 94 0 278 2460 15 2 2099 BM06 S MPL B980C 1500 57 0 131 1159 96 0 198 1752 16 8 2099 BM06 S 59 0 158 1398 113 227 2009 2099 BM07 S 140 270 2389 2099 BM08 S MPL B980D 2000 57 0 113 1000 96 0 183 1619 1...

Page 26: ... 2500 3000 Torque N m Torque lb in 0 0 20 40 60 100 80 177 354 531 708 885 2099 BM06 and MPL B580F Speed rpm 500 1000 1500 2000 0 2500 3000 Torque N m Torque lb in Speed rpm 1000 2000 0 0 0 3000 20 40 60 100 80 4000 177 354 531 708 885 2099 BM06 and MPL B580J Torque N m Torque lb in Speed rpm 0 0 20 40 60 80 177 354 531 708 500 1000 1500 2000 0 2500 3000 2099 BM06 and MPL B640F 100 885 Torque N m ...

Page 27: ...PL B680F Torque N m Torque lb in Speed rpm 0 2000 1000 500 1500 160 0 0 20 177 40 354 60 531 80 708 1416 140 1239 120 1062 100 885 2099 BM06 and MPL B860D Torque N m Torque lb in 0 2099 BM07 and MPL B880C 442 885 1328 1770 2213 0 50 100 150 200 250 Speed rpm 0 1500 1000 500 1250 750 250 Torque N m Torque lb in Speed rpm 0 2000 1000 500 1500 160 0 0 20 177 40 354 60 531 80 708 1416 140 1239 120 106...

Page 28: ...m Torque lb in Speed rpm 0 0 50 100 150 200 442 885 1328 1770 2213 250 200 400 600 0 1000 800 2099 BM08 and MPL B980B 300 2655 Torque N m Torque lb in 0 0 50 100 150 200 442 885 1328 1770 2213 250 2099 BM08 and MPL B980C 300 2655 Speed rpm 250 500 750 0 1250 1000 1500 Torque N m Torque lb in Speed rpm 0 0 50 100 150 200 442 885 1328 1770 2213 250 400 800 1200 0 2000 1600 2099 BM08 and MPL B980D 30...

Page 29: ...flex 2090 CFBM7DF CEAAxx or 2090 CFBM7DD CEAAxx standard non flex 2090 CFBM7DF CEAFxx or 2090 CFBM7DD CEAFxx continuous flex Absolute High resolution Feedback MPM B1651M MPM B1652E MPM B1652F MPM B1653E 2090 CPxM7DF 10AAxx standard non flex 2090 CPxM7DF 10AFxx continuous flex MPM B2152C MPM B2153B MPM B1653F 2090 CPxM7DF 08AAxx standard non flex 2090 CPxM7DF 08AFxx continuous flex MPM B2152F MPM B...

Page 30: ... in 0 0 10 20 30 50 40 88 5 177 265 354 442 2099 BM06 S and MPM B1652F Speed rpm 0 3000 5000 4000 1000 2000 Torque N m Torque lb in Speed rpm 2099 BM06 S and MPM B1653C 88 5 177 265 354 442 531 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 619 0 0 1500 2000 500 1000 2500 3000 Torque N m Torque lb in Speed rpm 2099 BM06 S and MPM B1653E 88 5 177 265 354 442 531 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 619 0 400...

Page 31: ... Torque lb in Speed rpm 2099 BM06 S and MPM B2152M 88 5 177 265 354 442 531 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 619 0 0 3000 5000 4000 1000 2000 Torque N m Torque lb in Speed rpm 133 265 398 531 664 796 0 15 30 45 60 75 90 105 929 0 2000 1500 500 1000 0 2099 BM06 S and MPM B2153B Torque N m Torque lb in Speed rpm 133 265 398 531 664 796 0 15 30 45 60 75 90 105 929 0 500 1000 1500 2000 0 2500 3000...

Page 32: ... 0 25 50 75 100 125 150 175 1549 0 2000 1500 500 1000 0 2099 BM07 S and MPM B2154B Torque N m Torque lb in 0 0 25 50 75 125 100 221 442 664 885 1106 2099 BM07 S and MPM B2154E Speed rpm 500 1000 1500 2000 0 2500 3000 Torque N m Torque lb in 0 0 20 40 60 100 80 177 354 531 708 885 2099 BM06 S and MPM B2154F Speed rpm 4000 3000 1000 2000 0 Intermittent operating region Continuous operating region Dr...

Page 33: ...w profile feedback module catalog number 2090 K7CK KENDAT Refer to Required Drive Accessories on page 3 RDB B2152C 2090 CPWM7DF 12AAxx standard non flex 2090 XXNFMF Sxx standard non flex 2090 CFBM7DF CDAFxx continuous flex Absolute High resolution Feedback RDB B2153C RDB B29036 2090 CPWM7DF 10AAxx standard non flex 2090 CPWM7DF 10AFxx continuous flex RDB B29029 RDB B41016 RDB B41024 2090 CPWM7DF 0...

Page 34: ...50 250 200 442 885 1327 1770 2212 2099 BM07 S and RDB B29029 Speed rpm 250 500 750 1000 0 1250 1500 Torque N m Torque lb in Speed rpm 442 885 1327 1770 2212 2655 0 50 100 150 200 250 300 350 3098 0 0 400 800 600 200 1000 2099 BM06 S and RDB B29036 Torque N m Torque lb in 0 0 60 120 180 300 240 531 1062 1593 2124 2655 2099 BM08 S and RDB B29039 Speed rpm 0 400 800 600 200 1000 Peak curve represents...

Page 35: ... m Torque lb in Speed rpm 442 885 1327 1770 2212 2655 0 50 100 150 200 250 300 350 3098 0 0 400 800 600 200 1000 2099 BM08 S and RDB B41018 Torque N m Torque lb in 0 0 150 300 450 750 600 1327 2655 3983 5310 6638 2099 BM09 S and RDB B41026 Speed rpm 100 200 300 400 0 500 600 Torque N m Torque lb in 0 0 250 500 750 1250 1000 2212 4425 6638 8851 11 063 2099 BM09 S and RDB B41035 Speed rpm 0 200 400 ...

Page 36: ...KNX RM008 Kinetix 6200 and Kinetix 6500 Safe Speed Monitoring Servo Drives Safety Reference Manual publication 2094 RM001 Information on wiring configuring and troubleshooting the safe speed features of your Kinetix 6200 and Kinetix 6500 drives Kinetix 6200 and Kinetix 6500 Safe Torque off Servo Drives Safety Reference Manual publication 2094 RM002 Information on wiring configuring and troubleshoo...

Page 37: ...Rockwell Automation Publication KNX RM007A EN P October 2021 37 Kinetix 7000 Drive System Design Guide Notes ...

Page 38: ...te the telephone number for your country rok auto phonesupport Literature Library Find installation instructions manuals brochures and technical data publications rok auto literature Product Compatibility and Download Center PCDC Download firmware associated files such as AOP EDS and DTM and access product release notes rok auto pcdc Rockwell Automation maintains current product environmental comp...

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