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Rockwell Automation Publication 440L-IN012A-EN-P - November 2017

GuardShield Type 4 and GuardShield Remote Teach

Technical Specifications

Table 48 - Standard GuardShield Light Curtain

Light Beams

8…176

Protective Field

160…1760 mm (6.3…69.29 in.) in 160 mm (6.3 in.) increments for Standard GuardShield light curtain; 320…1600 mm for GuardShield light curtain with 

Integrated Laser Alignment

Resolution

14 mm (0.55 in.), 30 mm (1.18 in.)

Range

14 mm (0.55 in.); 0.3…7.0 m (0.98…22.9 ft), 30 mm (1.18 in.); 0.3…16.0 m (0.98…52.5 ft)

Response Time

OSSD – ON to OFF: (Reaction times); 20…25 ms uncoded; 30…35 ms coded 

Power Supply

24V DC ±20%; Power supply must meet the requirements of IEC 60204-1 and IEC 61496-1.

Power Consumption

400 mA max. (unloaded) 

IR Transmitter

Infrared status indicator (wave length 870 nm)

Aperture Angle

Within ± 2.5° for transmitter and receiver

Operating Condition

IR transmitter ON

Functions

Guard Only:

Start Interlock:

Restart Interlock:

Relay Monitoring:

Coding:

Test Function:

On/Off operation with clear/obstructed detection area

Interlock at start up—Reset by actuation of momentary N.O. pushbutton switch (or interruption/restoration of light curtain)

Interlock at interruption of sensing field—Reset by actuation of momentary N.O. push button switch

Monitoring a switch contact of the installation

May be necessary for multiplex alignment

Triggering of system test via external switch 

Inputs Transmitter

Machine Test Signal Minimum duration 100 ms

Voltage level for Logic 0:

0…5V DC

Voltage level for Logic Hi 1:

 > 16V DC

Inputs Receiver

Start/Restart Interlock

Logic Lo

Minimum duration 100 ms; maximum duration 900 ms

Voltage level for Logic Lo 0:

0…5V DC

Voltage level for Logic Hi 1:

> 16V DC

MPCE (EDM) 300 ms after activation of OSSD

Voltage level for Logic 0:

0…5V DC

Voltage level for Logic Hi 1:

> 16V DC

Outputs:

Safety Outputs (OSSDs)

Auxiliary Output

2 solid state outputs, max. switching capacity 500 mA,

 

short circuit protected, max. residual voltage

 

2V (excl. voltage drop through cables)

Solid state output, max. power consumption 500 mA, max. residual voltage 2V—nonsafety output

Status Indicators Receiver

OSSD ON-state

OSSD OFF-state

Blanking

Alignment

Interlock

Constant ON when OSSD is in ON-state (green indicator) 

Constant ON when OSSD is in OFF-state (red indicator)

•  Lights up at interruption of protective field or if fault occurs 

Constant ON when Fixed Blanking is active

•  Flashes, if Floating Blanking is active alone or together with Fixed Blanking (yellow indicator) 

Lights up, if input signal is too weak (amber indicator)

Lights up when light curtain is in start or restart interlock mode (yellow indicator)

Status Indicators Transmitter

Power ON

Emitting

Lights up, when voltage is on (amber indicator)

Constant ON when transmitter is active (yellow indicator)

QD Connectors

Transmitter: M12 plug 4 pin; receiver: M12 plug 8 pin; Standard GuardShield light curtain, GuardShield light curtain with ArmorBlock I/O 5 pin M12 for transmitter 

and receiver

Cable Length

Maximum 30 m (100 ft)

Ambient Temperature

During operation: -10…+55 °C (+14…+131 °F); For storage: -25…+75 °C (-13…+167 °F)

Humidity of the Air 

Up to 95%

 

(without condensation) between 20 °C and 55 °C (68 °F and 131 °F)

Enclosure Rating

IP65

Vibration Resistance

Per IEC 61496-1, IEC 60068-2-6 Frequency 10…55 Hz Amplitude 0.35 mm

Shock

Per IEC 61496-1, IEC 60068-2-29 Acceleration 10 g, Duration 16 ms

Material

Housing: Aluminum; Cover: PMMA (acrylic)

Dimensions (cross section)

Approx. 40 x 50mm (1.57 x 1.96 in.). See 

Figure 57 on page 28

.

Accessories Included

Test rod, mounting brackets, operating instructions, security tool to perform teach-in procedure

Approvals

IEC 61496 Parts 1and 2, UL 61496 Parts 1 and 2, UL 1998

Safety Classification

Type 4 per EN/IEC 61496, Category 4 EN/ISO 13849, SIL 3, IEC 61508, SIL CL3, EN 62061, PLe, EN/ISO 13849

PFHd (mean probability of a 

dangerous failure/hr

Standalone sys.: 9.51 x 10

-9

; Cascading sys. (host/guest): 1.95 x 10

-8

; Cascading sys. (host/guest/guest): 2.75 x 10

-8

T

M

 (mission time)

20 years (EN ISO 13849)

Transmitter Wave Length

870 nm

Sensor Pair

Transmitter

Receiver

Resolution [mm (in.)]

No. of Beams

Protective Heights [mm (in.)]

Pair Weight [kg (lb)]

Finger Resolution

440L-P4J0160YD

440L-T4J0160YD

440L-R4J0160YD

14 (0.55)

16

160 (6.3)

3.15 (1.43)

440L-P4J0320YD

440L-T4J0320YD

440L-R4J0320YD

14 (0.55)

32

320 (12.59)

5.17 (2.35)

440L-P4J0480YD

440L-T4J0480YD

440L-R4J0480YD

14 (0.55)

48

480 (18.89)

6.59 (2.99)

440L-P4J0640YD

440L-T4J0640YD

440L-R4J0640YD

14 (0.55)

64

640 (25.19)

7.99 (3.62)

Summary of Contents for Allen-Bradley Guardmaster GuardShield Remote Teach

Page 1: ...nt of operation and perimeter and access detection It is a self contained two box Type 4 electro sensitive protective equipment ESPE with DIP switch selectable operating modes The GuardShield light cu...

Page 2: ...e is a Type 4 ESPE as defined by IEC 61496 1 and IEC 61496 2 Therefore it is allowed for use with controls In safety Cat 4 up to PLe in accordance with EN ISO 13849 1 SIL CL3 in accordance with EN 620...

Page 3: ...ation removes the possibility of operation by a person working inside the hazardous area The statutory and local rules and regulations must be observed when installing and using the device Restart int...

Page 4: ...segments The individual segments can have mixed resolutions for instance 14 mm and 30 mm 1 18 in as long as the pairs have the same protective heights and resolutions Cascade segments can be used as...

Page 5: ...eration is through DIP switch setting in the GuardShield light curtain receiver see Table 37 on page 17 EDM is not available in the middle and end segments of a cascading GuardShield light curtain sys...

Page 6: ...d activated FloatingBlanking The floating blanking mode of operation is activated through DIP switch settings that are located in the GuardShield light curtain receiver see Receiver Factory Settings o...

Page 7: ...ing Blanking Symbol Description Beam not interrupted Beam interrupted Beamisactivated forFixedBlanking andnot interrupted Beamisactivated forFixedBlanking andinterrupted Case 1 2 3 4 5 6 7 8 Infrared...

Page 8: ...ime that is measured at approximately the 90 position of the crankshaft rotation Resolution Protective Height Number of Beams ResponseTime w o Coding ResponseTime w Coding 14 0 55 160 6 3 16 20 ms 30...

Page 9: ...object sensitivity of the safety light curtain Object sensitivity resolution is the smallest diameter object which is detected anywhere in the sensing field Example for US In a perpendicular safety l...

Page 10: ...between sender and receiver Figure 12 Minimum Distance from Reflecting Surfaces Howto DeterminetheMinimumDistancefromtheReflecting Surfaces Determine the distance D m sender receiver Read the minimum...

Page 11: ...L ALAT and mounting bracket 450L ALAT C is offered as an accessory for aligning the GuardShield light curtain without Integrated Laser Alignment see Laser Alignment Tool on page 35 AlignmentProceduref...

Page 12: ...ective solution is to interconnect an additional light curtain in series to the vertical pair Select a Host or cascade pair of GuardShield safety light curtains with a protective height and resolution...

Page 13: ...ry to use additional brackets see Figure 23 to mount the GuardShield light curtain at a proper safety distancefromthe machinery hazard Forapplications with shock and or vibrations also see Table 66 Fi...

Page 14: ...Low Voltage Directives The grounded conductor of the power supply device must be connected to a grounded conductor PE The maximum deviation of the voltage levels is 24V DC 20 EDMConnection See Relay...

Page 15: ...ter Brown 1 24V DC White 2 No Connection Blue 3 0VDC Black 4 MachineTestSignal Receiver Connection Face View of Female DC Micro Color PinNo Signal Receiver White 1 Auxiliary Output Brown 2 24V DC Gree...

Page 16: ...le IMPORTANT IfMPCE EDMisactivated intheGuardShieldlightcurtain the application requires asafety contactor If MPCE EDMis not used K1 K2 can bestandardcontactors M 24V DC 24V Ground SENDER OSSD 1 OSSD...

Page 17: ...ton Switch Switch Function Default Setting Description 1 Mode Activation Combination activates oneofthe followingmodes Guardonly startinterlock restart interlock ON Guard Only see Table 39 on page17 2...

Page 18: ...tep 2 Selectthe desiredDIPswitch setting Step 3 Press and hold theTeach button Theyellow status indicator startsflashing at 10 Hz 10x per second RX Blanking indicator TX Emitting indicator Step 4 Afte...

Page 19: ...set mode in start orrestart interlock aligned 5 Fixed blankingmode aligned not ininterlock 6 FloatingorFloating Fixed Blanking mode aligned not in interlock 7 Transmitter testinputactive pin 4 8 Inter...

Page 20: ...llowinginspection Improperinspectioncanlead to serious or even deadly injury 1 Approach to hazardous machineparts mustonly bepossiblethrough passagethrough the protectivefield ofGuardShieldlight curta...

Page 21: ...XX M or4K R 02 M representedManchester NH replacedby 4KforMonterrey Mexico J 2004 K 2005 L 2006 M 2007 N 2008 P 2009 R 2010 S 2011 T 2010 U 2013 V 2014 W 2015 Y 2016 Z 2017 Rockwell Automation Inc 12...

Page 22: ...ON state OSSDOFF state Blanking Alignment Interlock Constant ON whenOSSDis in ON state greenindicator Constant ON whenOSSDis in OFF state redindicator Lights upatinterruptionofprotective fieldor if f...

Page 23: ...itter Receiver Resolution mm in No of Beams Protective Heights mm in PairWeight kg lb Finger Resolution 440L P4JL0320YD 440L T4JL0320YD 440L R4JL0320YD 14 0 55 32 320 12 59 5 17 2 35 440L P4JL0480YD 4...

Page 24: ...35 440L C4J0480YD 440L G4J0480YD 440L F4J0480YD 14 0 55 48 480 18 89 6 59 2 99 440L C4J0640YD 440L G4J0640YD 440L F4J0640YD 14 0 55 64 640 25 19 7 99 3 62 440L C4J0800YD 440L G4J0800YD 440L F4J0800YD...

Page 25: ...8 80 1600 62 99 19 28 8 75 Sensor Pair Transmitter Receiver Resolution mm in No of Beams Protective Heights mm in Pair Weight kg lbs Finger Resolution 440L C4JL0320YA 440L G4JL0320YA 440L F4JL0320YA 1...

Page 26: ...ransmitter R Receiver Standard C Host Pair G Host Transmitter F Host Receiver Cascading Bulletin Number 0160 Protective Height 0320 0480 0960 1440 0640 1120 1600 0800 1280 1760 R Remote Teach Pigtail...

Page 27: ...28 5 632 1 5 24 9 0 06 440L 4 0640Y 640 0 5 25 2 0 02 756 29 8 792 1 5 31 2 0 06 440L 4 0800Y 800 0 6 31 5 0 02 916 36 1 952 1 5 37 5 0 06 440L 4 0960Y 960 0 6 37 8 0 02 1076 42 4 1112 1 5 43 8 0 06...

Page 28: ...9 686 26 6 712 28 0 440L 1 4 2 L0640Y 3 640 25 2 836 32 9 872 34 3 440L 1 4 2 L0800Y 3 800 31 5 996 39 2 103 4 1 440L 1 4 2 L0960Y 3 960 37 8 1156 45 5 119 4 7 440L 1 4 2 L1120Y 3 1120 44 1 1316 51 8...

Page 29: ...supplied with each GuardShield Remote Teach light curtain receiver The GuardShield Remote Teach Box light curtain system consists of Remote teach key selector switch box with mounting plate and two k...

Page 30: ...vation and configuration of a monitored fixed blanked area within the GuardShield light curtain protective height Make any additional DIP switch settings now RemoteTeachProcedure 1 Position object in...

Page 31: ...stem 1600 mm 63 in protectiveheight 30 mm 1 18 in resolution 440L S4K1760YR GuardShield RemoteTeachlight curtain system 1760 mm 69 3 in protectiveheight 30 mm 1 18 in resolution Catalog Number Descrip...

Page 32: ...GWS0800 440L AGWS0960 440L AGWS1120 440L AGWS1280 440L AGWS1440 440L AGWS1600 440L AGWS1760 GuardShield light curtainTest Rod 14 mm 450L AT 14 GuardShield light curtainTest Rod 30 mm 450L AT 30 GuardS...

Page 33: ...0 mm 70 86 in 15 m 49 21 ft 1896 1840 1872 1940 8 x 13 50 1 96 73 2 87 A Ls L B A A Section A A 120 114 4 48 13 3 5 24 35 1 37 54 2 12 44 4 1 74 75 2 95 2 5 0 09 6 5 0 25 4 5 0 17 10 5 0 41 Model No S...

Page 34: ...40L P2K 0480YD 440L P4A2500YD 440L AM0750600 440L AM1250600 440L P4 0640Y 440L P2K 0640YD 440L AM0750750 440L AM1250750 440L P4 0800Y 440L P2K 0800YD 440L AM0750900 440L AM1250900 440L P4 0960Y 440L P...

Page 35: ...GuardShield light curtain transmitter host patchcord has 4 pin DC micro over molded quick disconnect connectors that are offered in lengths of 0 3 m 0 98 ft 1 m 3 28 ft and 2 m 6 56 ft The GuardShiel...

Page 36: ...CDM 1 5 pin M12 patchcord 1 3 28 5 6 7 8 4 3 1 2 889D F5ACDM 2 5 pin M12 patchcord 2 6 56 889D F5ACDM 5 5 pin M12 patchcord 5 16 4 889D F5ACDM 10 5 pin M12 patchcord 10 32 81 IMPORTANT Transmitter and...

Page 37: ...o and including SIL cl3 in accordance with EN 61508 and EN 62061 Performance Level e and Category 4 in accordance with ISO 13849 1 ESPE Type 4 safety light curtain in accordance with EN IEC 61496 Comp...

Page 38: ...38 Rockwell Automation Publication 440L IN012A EN P November 2017 GuardShieldType 4and GuardShield RemoteTeach Notes...

Page 39: ...Rockwell Automation Publication 440L IN012A EN P November 2017 39 GuardShieldType 4andGuardShield RemoteTeach Notes...

Page 40: ...ent complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents du ra du002_ en e pdf Technical Support Center KnowledgebaseArticles How toVideos FAQs...

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