Rockwell Automation Allen Bradley Guardmaster 440K-M21ANDH Installation Instructions Download Page 1

Installation Instructions

Original Instructions

MT-GD2 Snap Acting Tongue Interlock Switches

Catalog Numbers 440K-M21ANDH, 440K-M21BNDH, 440K-M21BNDH-N5, 440K-M21MNDH-N5, 440K-M22ABDM, 440K-M22ABDT, 440K-M22AEDT, 

440K-M22ANDL, 440K-M22ANDT, 440K-M22ASDM, 440K-M22ASDT, 440K-MT55002, 440K-MT55004, 440K-MT55005, 440K-MT55006, 440K-MT55022, 

440K-MT55026, 440K-MT55029, 440K-MT55039, 440K-MT55041, 440K-MT55042, 440K-MT55045, 440K-MT55050, 440K-MT55051, 440K-MT55052, 

440K-MT55062, 440K-MT55063, 440K-MT55065, 440K-MT55066, 440K-MT55070, 440K-MT55074, 440K-MT55075, 440K-MT55076, 440K-MT55077, 

440K-MT55078, 440K-MT55079, 440K-MT55080, 440K-MT55081, 440K-MT55082, 440K-MT55083, 440K-MT55085, 440K-MT55086, 440K-MT55087, 

440K-MT55088, 440K-MT55089, 440K-MT55091, 440K-MT55092, 440K-MT55095, 440K-MT55096, 440K-MT55097, 440K-MT55098, 440K-MT55099, 

440K-MT55100, 440K-MT55101, 440K-MT55103, 440K-MT55104, 440K-MT55105

Summary of Changes

Converted multiple language pub to English only.

Installation

Installation of the MT-GD2 Snap Acting Tongue Interlock Switch must 

be in accordance with the following steps and stated specifications and 

implemented by suitably competent personnel. The unit is not to be 

used as a mechanical stop. Guard stops and guides must be mounted.
Adherence to the recommended maintenance instructions forms part of 

the warranty.

Table 1 - Specifications

Maintenance

Every week, check the alignment of the actuator to the switch and the 

correct operation of the switching circuit. Also check for signs of abuse 

or interference. Inspect the switch casing and actuator for damage. 

Replace if needed.
At least every six months, isolate all power. Remove the lid and end 

cover. Inspect all terminals for tightness. Clean out any accumulation of 

fine dirt. Check for any sign of wear of damage, for instance, actuator 

wear, cam assembly wear, contact oxidization and replace if needed. 

Replace cover and tighten screws to specified settings. Reinstate the 

power and check for correct operation. Reapply tamper evident varnish 

or similar compound for mountings.

Repair

If there is any malfunction or damage, make no attempts at repair. 

Replace before machine operation is allowed. DO NOT DISMANTLE 

THE UNIT.

Information in Regard to UL508

The temperature rating of field wiring can’t be less than ambient when 

used in elevated ambient zones.
Use copper conductors only. Use polymeric conduit only. End of line 

device.

ATTENTION: 

The presence of spare actuators can compromise the 

integrity of the safety systems. Personal injury or death, property 
damage, or economic loss can result. Appropriate management 
controls, working procedures, and alternative protective measures 
should be introduced to control their use and availability.

WARNING: 

Do not defeat, tamper, remove, or bypass this unit. 

Severe injury to personnel could result.

Attribute

Value

Safety contacts

2 N.C. direct opening action

Thermal current

10 A

Current

1 mA @ 24V DC for 1 million operations, min

2 A with a FF type fuse for 500,000 operations with a resistive load per 

IEC 6094

7-4-1

2 A with a FF type fuse for 500,000 operations with an inductive load per 

IEC 6094

7-5-1

Rated insulation voltage

Ui 2500V

Rated impulse withstand

Uimp 2500V

Pollution degree

3

Fuse rating

2 A FF type super quick blow to EN 60127, max

Operating frequency

600 cycles/hr

Auxiliary contacts

2 N.O.

Ingress protection rating

IP67

Operating temperature

-20…+80 °C (-4…+176 °F)

Mechanical life 

1,000,000 operations

Torque settings, max

5.0 N•m (44.25 lb•in) mounting bolts

1.6 N•m (14.16 lb•in) lid screws

1.0 N•m (8.85 lb•in) terminal screws

1.6 N•m (14.16 lb•in) head bolts

ATTENTION: 

The safety contacts of these products are described 

as normally closed (N.C.), for example, with the guard closed, 
actuator in place (where relevant), and the machine able to be 
started.

Attribute

Value

Summary of Contents for Allen Bradley Guardmaster 440K-M21ANDH

Page 1: ... wear cam assembly wear contact oxidization and replace if needed Replace cover and tighten screws to specified settings Reinstate the power and check for correct operation Reapply tamper evident varnish or similar compound for mountings Repair If there is any malfunction or damage make no attempts at repair Replace before machine operation is allowed DO NOT DISMANTLE THE UNIT InformationinRegardt...

Page 2: ...per evident varnish or similar compound ATTENTION Discard the plastic transit plugs shipped with select conduit models only at installation and replace with UL Listed outlet box plugs or the equivalent 40 1 57 4 x M5 1 x M20 1 x 1 2 NPT 10 5 0 41 116 5 4 59 30 8 1 21 20 5 0 81 8 75 0 34 60 2 36 5 0 2 11 5 0 45 30 1 18 43 1 69 38 1 5 40 7 1 6 30 8 1 21 9 2 0 36 5 0 2 8 75 0 34 25 5 0 81 17 5 0 69 3...

Page 3: ... 36 60 2 36 440G A27163 440K A17116 175 6 89 175 6 89 175 6 89 175 6 89 IMPORTANT After installation and commissioning the actuator switch and switch lid mounting screws should be coated with tamper evident varnish or a similar compound 2 5 1 3 4 SafetyA SafetyA SafetyB SafetyB 21 22 11 12 5 4 2 1 AuxA Ground 13 14 AuxB 23 24 3 2 3 8 7 5 1 4 6 SafetyA SafetyA Ground N A AuxA AuxA SafetyB SafetyB 2...

Page 4: ...complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents du ra du002_ en e pdf Technical Support Center Knowledgebase Articles How toVideos FAQs Chat User Forums and Product Notification Updates https rockwellautomation custhelp com Local Technical Support Phone Numbers Locate the phone number for your country http www rockwellautomation com glob...

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