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Rockwell Automation Allen-Bradley 140M, User Manual

The Rockwell Automation Allen-Bradley 140M is a high-quality industrial motor protection circuit breaker. Ensure optimal performance and protect your motors efficiently with this reliable product. Access the comprehensive User Manual for free download at manualshive.com, providing detailed instructions to optimize your usage and maintenance.

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Rockwell Automation Publication 450L-UM001F-EN-P - March 2022

61

Chapter

 6

Installation and Wiring

See 

Specifications on page 165

 for certification information and ratings. The 

requirements that are defined in this appendix, for example, power supply, 
cables, and ambient conditions, must be observed and maintained to allow for 
the safety function.

Use appropriate screws, bolts, and/or nuts to mount the sticks and plug-ins to 
avoid damage.

ATTENTION: 

The GuardShield™ safety light curtain must not be used with 

machines that cannot be stopped electrically in an emergency.
The required safety distance (see 

Determine the Safety Distance on page 62

) 

between the GuardShield safety light curtain and dangerous machine 
movement must always be maintained.
Additional mechanical protective devices must be installed if hazardous 
machine elements can be reached without passing through the protective 
field.
Improper installation can result in serious injury.
Never connect the safety outputs (OSSDs) to +24V DC. If the safety outputs are 
connected to +24V DC, they are in the ON-state and cannot stop hazardous 
machine/application movements.
Never expose the GuardShield safety light curtain to flammable or explosive 
gases. Do not install GuardShield safety light curtains in outdoor or 
underwater applications without additional measures.
Regular safety inspections are imperative (see 

Maintenance on page 109

).

Do not open or attempt to repair or modify the GuardShield safety light 
curtain. Removal of either of the gray GuardShield safety light curtain end 
caps or the transparent front window voids the warranty terms of this 
product.

LASER LIGHT CLASS 2 HAZARD:

  Do not stare into beam.

The 450L-E and 450L PAC GuardShield safety light curtains are equipped with 
an integrated laser alignment aid (see 

Laser Alignment on page 23

).

IMPORTANT

Do not insert or remove plug-ins when power is applied to the plug-in.
The GuardShield safety light curtain must be used only as defined in 

Product Overview on page 11

.

If the device is used for any other purposes or modified in any way, 
warranty claims against Rockwell Automation become null and void.
Installation must be in accordance with this manual and implemented 
by qualified personnel exclusively.
A GuardShield safety light curtain system is intended to be part of the 
safety-related control system of a machine. Before installation, a 
thorough risk assessment must be performed to determine whether the 
specifications of this device are suitable for all foreseeable operational 
and environmental characteristics of the application.

Summary of Contents for Allen-Bradley 140M

Page 1: ...User Manual Original Instructions GuardShield 450L POC and 450L PAC Safety Light Curtain Catalog Numbers 450L B4FNxYD 450L B4HNxYD 450L E4FLxYD 450L E4HLxYD 450L E4AxLxYD ...

Page 2: ...tware described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations These labels may also be on or inside the equipment to provide specific precautions The following icon may appear in the text of this document ...

Page 3: ...se 19 Chapter 3 Operation Principle of Operation 21 Laser Alignment 23 Chapter 4 Safety Function Start Modes 25 Automatic Re Start Default 25 Manual Re Start 26 Manual Cold Start 26 Manual Re Start with Off Function 26 Power Cycle 26 External Device Monitoring EDM 27 Low Operating Range 27 Beam Coding 27 Interference Rejection 28 Blanking and Reduced Resolution 28 Teach in Fixed Blanking 29 Teach ...

Page 4: ...ection Plug in 56 450L APR UN 8 Connection Plug in 58 Confirmation of a New System Configuration 59 Confirmation 59 Confirmation Procedure 59 Chapter 6 Installation and Wiring Determine the Safety Distance 62 U S Safety Distance Formula 62 OSHA Safety Distance Formula 63 ANSI Safety Distance Formula 63 European Safety Distance Formula 64 Minimum Distance from Reflective Surfaces 66 Mirrors 67 Inst...

Page 5: ...h Muting Plug in 98 Four sensor Muting with Muting Plug in 99 Chapter 7 Status Indicators and Troubleshooting Status Indicators 101 System Status Indicators 101 Status Indicator for Normal Operation 102 Optical Push Button 103 Troubleshoot 103 Status Indicator Error Display 103 Optical Interface Device OID 106 Troubleshoot with Connected Component Workbench Software 107 Chapter 8 Safety Instructio...

Page 6: ...136 Blanking Overview 139 Lens Identification 139 Zones 140 Configuration Options 142 Fixed Blanking 142 Settings 142 Fixed Blanking Rules 143 Teach Blanking Zones 143 Process Details 144 Floating Blanking 148 Settings 148 Floating Blanking Rules 149 Object Height 149 Reduced Resolution Blanking 150 Settings 150 Reduced Resolution Blanking Rules 151 Object Height 152 Download and Upload Configurat...

Page 7: ...lectrical Protection 167 General 168 Certifications 168 Compliance with European Union Directives 169 Approximate Dimensions 169 Product Selection 171 Sticks 171 450L PAC Catalog Number Explanation 172 Plug ins 173 Optional Accessories 174 Corner Mirror 175 Mounting Columns 177 Alignment Tool and Bracket 178 Weld Shields 179 Cables 179 Appendix B Typical Installations Safety Light Curtain Mounted ...

Page 8: ...8 Rockwell Automation Publication 450L UM001F EN P March 2022 Table of Contents Notes ...

Page 9: ...ualified personnel must conduct all inspections A qualified person must perform these tasks Undergo the appropriate technical training The responsible machine operator must instruct personnel in the operation of the machine and the current safety guidelines You must read and have access to the user manual Qualified personnel must install the light curtain and only use the light curtain on that spe...

Page 10: ...GuardShield 450L B Safety Light Curtain Package Content publication 450L PC001 Provides installation information for 450L Safety Light Curtain replacement units 450L GuardShield Light Curtain Weld Shield Installation Instructions publication 450L IN001 Provides installation information for weld shield kits Side Mount Bracket Set for GuardShield Light Curtains Installation Instructions publication ...

Page 11: ...esolution with a basic set of sensing functions The 450L POC safety light curtain family consists of two product lines 450L B Basic 450L E Enhanced The 450L B safety light curtain is suitable for basic ON OFF applications whereas the 450L E safety light curtain provides enhanced features for more sophisticated applications Table 1 provides an overview of the differences between the two product ver...

Page 12: ...ach transceiver stick which allows a selection for the transmitter or the receiver function by wiring The GuardShield 450L POC safety light curtains are designed as a two box system which has no inactive sensing area or dead blind zones at the top and bottom of each stick This design allows a perfect and easy integration in individual machine designs The GuardShield 450L PAC safety light curtains ...

Page 13: ...ied during the development and production of Allen Bradley GuardShield products Figure 3 Compatibility Limitations Figure 4 Assembly Overview for the 450L B Safety Light Curtain System LASER LIGHT CLASS 2 HAZARD Do not stare into the beam The 450L E safety light curtains are equipped with an integrated laser alignment help option see Laser Alignment on page 23 IMPORTANT 450L B safety light curtain...

Page 14: ... functional system includes four individual boxes Figure 6 Contents of 450L POC Safety Light Curtain Transceiver Stick Box Standard Mounting Bracket 450L ETransceiver Sticks Inserted Connection Plug ins Cascading Plug in Optional Connection Plug in Table 2 List for a Complete System Item Required Quantity Description Remark 1 2 450L GuardShield safety light curtain transceiver stick Each box conta...

Page 15: ...pter 1 Product Overview Figure 7 Plug ins Transmitter Connection Plug in No DIP Switches 5 pin or 8 pin M12 QD Receiver and Universal Connection Plug in with DIP Switches 5 pin or 8 pin M12 QD Cascading Plug in Catalog Number 450L APC IO 8 No DIP Switches 8 pin M12 QD ...

Page 16: ...op Cascaded light curtains Tx side cannot use universal plug in the host pairs can still use universal plug in 3 001 Same feature as 2 001 Engineering version only not released to users 4 001 Support Connected Components Workbench software diagnosis and configuration Not backward compatible with 450L APC IO 8 5 001 Same feature as 4 001 4K security key 5 002 Initial release to support CIP Safety f...

Page 17: ...f the individual standards are given in the Declaration of Conformity see rok auto certifications Functional Safety Data The functional safety data are listed in Table 72 on page 165 These values refer to the longest light curtain system length 1950 mm 76 77 in with the smallest resolution 14 mm 0 55 in For cascaded 450L E safety light curtain applications the final PFH value of the complete syste...

Page 18: ...tegrated laser alignment aid in 450L E GuardShield safety light curtains conforms to the classification of laser class two according to IEC 60825 1 The national international rules and regulations apply to the installation use and periodic technical inspections of the safety light curtain in particular Machine Directive Low Voltage Directive Equipment Usage Directive Work safety regulations safety...

Page 19: ...ensitive protective equipment in the sense of the Machinery Directive These devices are only used in applications such as POC device Access control device Hazardous area control device Machines which eject materials swarf or component parts Risk of injury from thermal or other radiation Unacceptable noise levels Transparent objects are detected An environment which exceeds the specification limits...

Page 20: ...20 Rockwell Automation Publication 450L UM001F EN P March 2022 Chapter 2 Safety Concepts Notes ...

Page 21: ...uts do not switch to on The maximum operating range is reduced by using deflector mirrors and or weld shields The protective field height of a GuardShield safety light curtain is equal to the total length of the stick Figure 9 Principle Operation of a 450L Safety Light Curtain System A short time after the power up and alignment of a system nonvisible infrared light beams build up a plane of detec...

Page 22: ...d beyond a minimum operating distance A 450L safety light curtain system is safe against manipulation because a transmitter stick cannot be installed directly in front of a receiver stick A GuardShield transceiver which acts as a receiver has two OSSD safety outputs and depending on the plug in that is used one additional non safety auxiliary output When the GuardShield transmitter and receiver ar...

Page 23: ...osite stick at the same level as indicated with distance A in Figure 12 on page 24 The other slanted laser beams must also be targeted between the optics center and the housing of the opposite stick on the front window The quantity of slanted beams on the opposite stick depends on the installation ATTENTION The resolution of a 450L E safety light curtain system that is configured with blanking cha...

Page 24: ...system works independently and can be switched on or off individually The 450L B safety light curtain sticks have no integrated laser alignment system For those sticks an optional external alignment aid see Figure 191 on page 178 with a mounting clamp Figure 192 on page 178 is available IMPORTANT A white background for example paper makes it easy to identify the brightest beam IMPORTANT Figure 12 ...

Page 25: ...safety light curtain product lines Manual reset options are only provided for 8 pin connection plug ins 5 pin plug ins have only the automatic re start option Automatic Re Start Default When in the automatic start mode of operation also known as Guard only mode the light curtain operates as an on off device The OSSD outputs switch off according to an interruption of the sensing field and automatic...

Page 26: ...r too long the start function is not executed The start reacts on the falling edge of the start pulse After the initial power up and manual start has taken place the light curtain system operates in the automatic start mode Activation of this mode of operation and selection of the starting method is through DIP switch settings An orange status indicator RES on the GuardShield receiver indicates th...

Page 27: ...neral settings in Connected Components Workbench software The default setting is disabled The regional intensity status indicators on the transmitter and receiver indicate the activation of the low range function Beam Coding Beam coding is only configurable for 450L E and 450L PAC safety light curtains If several safety light curtains are operating close to one another it is possible that one 450L...

Page 28: ...ication see Fixed Blanking Application on page 182 Both are available in the 450L E safety light curtain per DIP switch configuration Fixed Teach in Blanking see Figure 198 on page 182 Reduced Resolution see Reduced Resolution Object Number Limited on page 32 ATTENTION If several systems are in the area only one single transmitter is allowed to be paired with a given receiver Make sure that any ot...

Page 29: ...ent in industrial applications the number of physically interrupted beams is allowed to be one less than the specified number of beams A local adjustment of this tolerance value 1 is not possible with DIP switches If the fixed blanked object only blocks one beam the tolerance value is zero This value means that a minimum of one beam has to be blocked there is no tolerance The 450L E safety light c...

Page 30: ...allowed The following two descriptions describe the same process that is shown in Figure 15 on page 31 IMPORTANT Fully test the protective field with the provided test rods according to the instructions given in Regular Inspection on page 109 The configuration and activation of fixed blanking creates a hole to the left and or right of the object in the protective field Objects are indicated in bla...

Page 31: ...e status indicator and the blanking indicator changes frequency 10 1 Hz release the optical push button 10 After releasing the optical push button the status indicator STS is steady green and the BLK indicator continues blinking for 5 seconds orange off 11 In these 5 seconds remove your hand and all objects that are not being taught 12 At the end of these 5 seconds the 450L E safety light curtain ...

Page 32: ... in the protective field is not larger than the beam value reduced resolution multiple objects object number unlimited The reduced resolution that can be activated with a DIP switch in a 450L E safety light curtain refers to the definition b multiple objects object number limited Reduced resolution is not available on 450L PAC safety light curtains The reduced resolution mode of operation is activ...

Page 33: ...Situations in Case of Fixed Teach in Blanking Case 1 2 3 4 5 6 7 8 IR Beam No Blanking Fixed Teach in Blanking N N 1 N 2 N 3 N 4 N 5 N 6 Status OSSDs OFF ON ON ON OFF OFF ON OFF IMPORTANT For case 3 and case 4 in Table 6 the OSSDs stay on because of the tolerance 1 Table 7 Status of OSSDs for Different Reduced Resolution Instances Case 1 2 3 4 5 6 7 8 9 10 11 12 IR Beam Reduced Resolution Deactiva...

Page 34: ...he reduced resolution mode changes the resolution of the 450L E safety light curtain Table 9 Resolution GuardShield Resolution No Blanking Configured Blanking Type Configured Resolution 14 mm 0 56 in No blanking 14 mm 0 56 in Fixed blanking Single object 28 mm 1 11 in Multiple objects 42 mm 1 66 in Reduced resolution one beam 23 mm 0 91 in Reduced resolution one beam in combination with Fixed Teac...

Page 35: ...ilable types are Two sensors T type muting bidirectional operation Four sensors T type muting bidirectional operation Two sensors L type muting unidirectional operation The two sensor muting types can be connected at the connection plug in see Figure 74 on page 95 or at the cascading plug in 450L APC IO 8 see Figure 80 on page 100 The four sensor muting type can only be connected at the cascading ...

Page 36: ...f movement In such a case it can be difficult to move the material out of the protected area If this situation is anticipated an error in the muting sequence or timing the Reset button provides an MDO depending on DIP switch settings The OSSD safety outputs can be reactivated temporarily by activating the Reset button manual start The maximum allowable duration tmdo for this MDO is provided in Tab...

Page 37: ...he other sensor The muting lamp turns on shortly after the second sensor is blocked and the light curtain is muted Either of these two patterns is acceptable MS1 MS2 LC LC MS2 MS1 MS2 MS1 LC LC MS1 MS2 The crossing point of the two light beams is situated behind the sensing field of the safety light curtain in the direction of the dangerous area The height of the crossing point of the two muting s...

Page 38: ...speed of the object to be muted You must maintain at least a delay of tsens minimum for more dependable operation Table 10 shows the default timing values for T type muting These values can be adjusted by using Connected Components Workbench software If tsens tespe or tMute is exceeded the STS and the MUT indicator flashes Table 56 on page 104 The muting lamp output has the same characteristic as ...

Page 39: ...he cascading plug in Figure 19 Timing Sequence for Two sensor L type Muting Arrangement Muting of the safety light curtain is initiated only after muting sensor MS1 and MS2 are activated within the specified time tsens The muting condition stops after tespe is exceeded the light curtain is no longer interrupted or the maximum muting time tMute is exceeded muting timeout which ever occurs first Tab...

Page 40: ...20 Two sensor T type Muting with Enable Arrangement The height of the two muting sensors must be at the same level as or higher than the lowest beam of the light curtain The distance between S1 or S2 sensors to the light curtain must be sufficient so that a person s leg cannot activate them simultaneously 250 mm 9 8 in A person must not be able to pass undetected to the left or right of the object...

Page 41: ... turns ON If the object stops in front of the first sensor and does not block the light curtain the mute timing error goes HI and the mute lamp flashes at 1 Hz The OSSD outputs remain ON which allows you to reverse the conveyor and restart the muting sequence Use the S3 muting signal to clear the errors When S3 goes HI it clears the mute timing error mute sequence error and the muting error output...

Page 42: ...IEC 62064 The muting sensors MS1 MS4 detect the objects on pallets and not the pallet itself When this action is impractical additional measures can be necessary to deter people from entering the zone by sitting on the pallet Figure 23 Timing Sequence for Four Sensor Muting Muting of the 450L E safety light curtain is achieved only when muting sensors MS1 and MS2 are activated within the specified...

Page 43: ...e changed for example for muting applications The different settings for the pins of the cascading plug in are provided in Table 41 on page 85 Table 44 on page 86 Once the 450L APC IO 8 cascading plug in is inserted the I Os of the cascading plug in provide the option to connect an additional 450L safety light curtain with an 8 pin connection in series see Figure 25 on page 44 This feature allows ...

Page 44: ...e OSSD outputs of the host pair are connected to safety contactors a safety relay or a safety PLC Cascading allows the 450L E or 450L PAC safety light curtain to help protect multiple sides of a machine and to connect the complete design with only two OSSD safety outputs to the machine safety control See Cascading Application on page 183 for a typical application with cascading Cascaded Host Pair ...

Page 45: ...scaded sticks must not exceed 10 m 32 8 ft If a 450L E or 450L PAC safety light curtain transceiver with an installed 450L APC IO 8 cascading plug in is used as a standalone light curtain pair or as the last segment in a cascaded system the cascading plug in must be ended ATTENTION Unless you are using either 450L E firmware 5 004 min with interface rejection enabled or 450L PAC to avoid optical c...

Page 46: ...applications the muting function applies to the cascaded system Four sensor muting cannot be applied to cascaded systems Cascading and Blanking When a 450L E safety light curtain is installed for cascading each cascading 450L E pair operates as a standalone safety light curtain pair with its OSSDs connected in series to the host pair OSSDs Therefore if requested it is necessary to configure fixed ...

Page 47: ...ating ranges All EDM settings The standard application excludes the advanced features Beam coding Interference Rejection Blanking fixed or floating Cascading Multiple zones Muting Reduced resolution Multiple scans Short interruption ignore time For the purposes of determining the response time floating blanking is equivalent to reduced resolution Although muting is considered an advanced feature m...

Page 48: ... 14 14 450 17 72 14 14 600 23 62 14 14 750 29 53 14 14 900 35 43 14 14 1050 41 34 16 14 1200 47 24 17 14 1350 53 15 19 14 1500 59 06 20 14 1650 64 96 22 14 1800 70 87 23 14 1950 76 77 25 15 Table 16 Standard Response Time for 450L E Protective Height mm in Response Time Ts Finger 14 mm 0 55 in Resolution ms Response Time Ts Hand 30 mm 1 18 in Resolution ms 150 5 91 9 8 300 11 81 10 9 450 17 72 11 ...

Page 49: ...rd operation with interference rejection 7 Reduced resolution two beams with beam coding Table 18 Response Time Ta Set by DIP Switches Response Time Ta ms Protective Height mm in 1 2 3 4 5 6 7 8 9 10 11 12 Finger Resolution 150 5 91 9 14 16 12 13 15 16 17 19 18 20 83 300 11 81 11 15 17 13 14 17 18 19 20 20 21 83 450 17 72 13 17 19 15 16 18 19 20 22 21 23 83 600 23 62 14 18 20 16 18 19 21 21 23 22 ...

Page 50: ...ion Floating Blanking single beam Reduced Resolution one object outside the blanked zones with beam coding Standard Operation with Interference Rejection 1 Finger Resolution 150 5 91 23 24 22 300 11 81 26 28 27 450 17 72 32 35 32 600 23 62 33 36 37 750 29 53 48 51 42 900 35 43 48 51 47 1050 41 34 49 53 52 1200 47 24 50 54 57 1350 53 15 55 60 63 1500 59 06 57 62 68 1650 64 96 72 78 73 1800 70 87 73...

Page 51: ...Pair Connected Components Workbench Response Time Connected Components Workbench software reports the response time when the configuration is locked Figure 30 shows an example of the response time report from the Connected Components Workbench software On the Diagnose screen scroll down the diagnostic parameter to 3 30 The Connected Components Workbench software does not support the initial releas...

Page 52: ...les of the response time that is printed on the GuardShield sticks This response time must not be used to calculate the safety distance calculation Use the information in this user manual to determine the response time This information will be removed in future changes of the label Figure 31 Response Time on the Product Label ...

Page 53: ...L 5 Muting 450L APR MU 8 450L APU UN 8 Number of Connection Pins 5 8 1 5 8 5 8 8 Number of DIP Switches 0 0 4 8 8 8 12 Low Range Activation Start Mode Selection EDM Transmitter and Receiver Functionality Blanking 2 Muting 2 Interference Rejection Beam Coding 1 The 8 pin M12 for the transmitter is simply for the convenience of specifying two 8 conductor cordsets for the system 2 Not available on 45...

Page 54: ...r up a configuration confirmation can be performed signaled by the red green blinking of the STS status indicator The confirmation of the configuration can be performed without the receiver and transmitter aligned Table 22 Functionalities Available for 450L PAC Safety Light Curtain Description Transmitter Plug in Receiver Plug in Universal Plug in 450L APT PW 5 450L APT PW 8 ON OFF 450L APR ON 5 E...

Page 55: ...led 3 450L E and 450L PAC only Activates Beam Coding OFF OFF Disabled ON Enabled 4 450L E only Activates Interference Rejection OFF OFF Disabled ON Enabled Table 24 Function and Default Settings Switch Number Switch Function Default Description 1 450L E only Software Configuration OFF OFF Disabled ON Enabled 2 Low Range Activation OFF OFF Disabled ON Enabled 3 450L E and 450L PAC only Activates Be...

Page 56: ...modes No reduced resolution Reduced resolution 1 lens Reduced resolution 2 lenses OFF DIP 6 OFF DIP 7 OFF Reduced resolution disabled Default DIP 6 OFF DIP 7 ON Reduced resolution 2 beam DIP 6 ON DIP 7 OFF Reduced resolution 1 beam DIP 6 ON DIP 7 ON Invalid selection error 7 OFF 8 OFF Table 26 Function and Default Settings Switch Number Switch Function Default Description 1 450L E only Software Co...

Page 57: ... Reduced resolution disabled Default DIP 10 ON DIP 11 OFF Reduced resolution 1 beam DIP 10 OFF DIP 11 ON Reduced resolution 2 beam DIP 10 ON DIP 11 ON Invalid selection error 11 OFF 12 OFF The 450L PAC safety light curtain does not support blanking Setting DIP switch 8 to OFF in a 450L PAC safety light curtain results in a lockout condition Table 27 Function and Default Settings Switch Number Swit...

Page 58: ...n plug in DIP 9 OFF DIP 10 ON DIP 11 ON 2L muting sensors connected to I O cascading plug in DIP 9 ON DIP 10 OFF DIP 11 OFF 2T muting sensors connected to connection plug in DIP 9 ON DIP 10 OFF DIP 11 ON 2T muting sensors connected to cascading plug in DIP 9 ON DIP 10 ON DIP 11 ON 4T muting sensors connected to cascading plug in 10 OFF 11 OFF 12 OFF Table 29 Function and Default Settings Switch Nu...

Page 59: ...1 The status indicator STS blinks green red 1 Hz one time red and one time green per second 50 50 duty cycle which indicates that the stick is in the configuration mode 2 Actuate the optical push button for 5 seconds 3 STS blinks green red to indicate actuation with a frequency of 10 Hz and 50 50 duty cycle IMPORTANT The confirmation procedure is not required when the receiver stick is operated fo...

Page 60: ...ency of 10 Hz and a 50 duty cycle 8 Actuate the optical push button for 5 seconds 9 As soon as the status indicator changes from green red blinking to green off blinking release 10 After releasing the status indicator STS is steady green If any error occurs in this procedure the new configuration is not stored and the STS indicator starts blinking again 1 Hz green red and 50 50 duty cycle For exam...

Page 61: ...mable or explosive gases Do not install GuardShield safety light curtains in outdoor or underwater applications without additional measures Regular safety inspections are imperative see Maintenance on page 109 Do not open or attempt to repair or modify the GuardShield safety light curtain Removal of either of the gray GuardShield safety light curtain end caps or the transparent front window voids ...

Page 62: ...s still moving both points must be considered in an installation The calculation of point one varies depending on the region country where it is operated U S Safety Distance Formula This distance referred to as the safety distance must be properly calculated before determining the safety light curtain protective height and mounting the light curtains on the machine Failure to calculate this safety...

Page 63: ...ther devices that react to stop the hazardous motion of the machinery Not including the response time of a device or devices in the stop time calculation results in insufficient safety distance for the application which results in operator injury Ds Minimum safety distance between the safe guarding device and the nearest point of operation hazard in inches K Hand speed constant in inches per secon...

Page 64: ...uit Resolution of the safety light curtain Approach speed to the danger point Position of the AOPD Figure 35 Safety Distance from the Point of Danger to the Light Curtain Tbm Additional time that is allowed for the brake monitor to compensate for variations in normal stop time Dpf Depth penetration factor It is an added distance to allow for how far into the protective field an object such as a fi...

Page 65: ...in 14 mm 0 56 in S 2000 0 32 8 14 14 640 mm 25 1 in S 500 mm therefore S 1600 0 32 8 14 14 512 mm 20 1 in Figure 35 on page 64 also indicates the distance to avoid standing behind the safety light curtain If the light curtain is installed more than 75 mm 2 95 in from the machine With auto restart Where the dangerous area is not visible from the Reset button more protective measures must be conside...

Page 66: ...the GuardShield safety light curtain sensing field All reflecting surfaces and objects for example material bins must therefore be at a minimum distance A from the protective sensing field of the system The minimum distance A depends on the distance D between the two transceivers Figure 37 Minimum Distance A from Reflective Surfaces Top View Figure 38 Minimum Distance A from Reflective Surfaces Si...

Page 67: ...s see Corner Mirror on page 175 Mirrors are only allowed for applications without undetected access into the protected area Figure 40 Installation Angle for Mirrors View from the Top IMPORTANT Formula A mm tan 2 5 x D 43 7 D m A Minimum distance to reflective surfaces D Distance between transmitter and receiver or take the appropriate value from Table 31 Table 31 Minimum Distance for Various Dista...

Page 68: ...ight from the transmitter The status indicators turn steady green when optimal alignment is attained These two status indicators can be used as an alignment aid Figure 42 Status Indicators to Display Intensity Mount both sticks so that the distance of the protective field is at or greater than the calculated safety distance see Determine the Safety Distance on page 62 Mount both sticks away from a...

Page 69: ...left and right adjustment angles and position each unit in the center Tighten all hardware until the alignment intensity indicators are not blinking Cycle power to confirm that the system powers up goes to the ON state STS status indicator steady green and the intensity status indicators indicate steady green An external laser alignment tool 440L ALAT and a dedicated mounting bracket 450L ALAT C a...

Page 70: ...e Field Figure 45 Operators Must Not Step between Protective Field and Hazardous Machine Parts Pass Through Prevention ATTENTION The installation of the GuardShield safety light curtain must be such that access to the hazard is only possible through the sensing field of the GuardShield safety light curtain Auxiliary safe guarding can be required with the GuardShield safety light curtain to meet th...

Page 71: ...Figure 47 Operators Can Step between Protective Field and Hazardous Machine Parts The GuardShield safety light curtain must be mounted at the proper distance from the point of operation hazard This distance is referred to as the safety distance If the safety distance calculation is such that a person can step between a vertically mounted safety light curtain and the machine hazard more protective ...

Page 72: ...pair Optical crosstalk between neighboring 450L safety light curtain systems causes holes in the protective field and is therefore an unsafe installation Optical crosstalk can only occur if a Both systems have the same resolution and the same height of the protective field b The height of the protective field is smaller than the minimum separation distance S provided in Table 14 on page 45 c The s...

Page 73: ...oes not fully stop them You can also use interference rejection see Interference Rejection on page 28 Figure 49 Two Adjacent Installed Pairs without Optical Crosstalk Figure 50 Two Adjacent Installed Pairs with Optical Crosstalk Figure 51 on page 74 shows a number of installation techniques to stop optical interference or optical crosstalk between adjacent light curtains Check that the maximum ope...

Page 74: ...tion Publication 450L UM001F EN P March 2022 Chapter 6 Installation and Wiring Figure 51 Optical Barriers Ob Are Required for Adjacent Light Curtains Installations Horizontal Adjacent Pairs Ob Ob Vertical Adjacent Pairs ...

Page 75: ... feature see Beam Coding on page 27 can be selected Beam code changes the pulse pattern of infrared light that a 450L E safety light curtain stick emits 450L Safety Light Curtain with Interference Rejection 450L PAC safety light curtains have permanently enabled interference rejection This feature is a user configurable option for 450L E safety light curtains This scheme allows multiple 450L PAC s...

Page 76: ...s a Phillips screwdriver for M3 x 10 Phillips DIN 965 A screw The maximum torque cannot be above 0 7 N m 6 19 lb in otherwise the light curtain could become damaged The top bottom mounting kit allows a rotation of 20 of the GuardShield safety light curtain aluminum profile The length of the transceiver stick and the vibration and shock conditions of the application often require use of additional ...

Page 77: ... that the cable can be routed at a 90 angle The minimum bend radius is specified in Table 79 on page 168 Figure 55 Connection Cable Guide Options Figure 56 and Figure 57 show possible mounting when attaching to extruded aluminum profiles Figure 56 450L Safety Light Curtain Mounted on an Extruded Aluminum Profile Using the Standard Top Bottom Mounting Bracket Figure 57 450L Safety Light Curtain Mou...

Page 78: ...Two Brackets mm in Figure 59 450L Safety Light Curtain Snapped in a Side Mounting Kit mm in Figure 60 450L Safety Light Curtain Mounted on an Extruded Aluminum Profile Using Side mount Bracket Kit 450L AM SM Contains Two Brackets Two M6 DIN 912 screws not provided are required minimum for proper mounting of each clamp 87 3 43 55 2 17 6 6 0 26 6 6 0 26 R 3 5 0 0 1 4 13 0 51 60 2 36 23 5 0 93 55 2 1...

Page 79: ...Shock Mounting Kit Special shock mount brackets are offered for applications that exhibit shock and vibration Figure 62 on page 80 For vertical installations the vibration damper 445L AF6142 can be used in combination with the standard L shaped top bottom mounting bracket and side mounting IMPORTANT Use side mounting brackets and or instead of the top bottom mounting kits in vibration applications...

Page 80: ...ectly mounted to the replacement kit bracket The replacement kit bracket can also be used in combination with the default mounting kit catalog number 450L AM TBM or the optional side mount kit catalog number 450L AM SM See Figure 64 on page 81 Figure 63 Replacement Mounting Kit 450L AM RK mm in M6 20 0 79 dia 18 0 71 20 0 79 M 6x25 Socket Head Cap Screw Fully Threaded M 6x6 1 14 Lock Washer Vibrat...

Page 81: ...tick and insert the connection plug in Remove the gray slot cover from the 450L E or 450L PAC safety light curtain to insert a cascading plug in if necessary 450L AM SM 450L AM SM ATTENTION Remove power from the entire machine system line ATTENTION Make sure that the entire system power is disconnected during the electrical installation IMPORTANT The connection and the cascading plug ins are mecha...

Page 82: ...ain Figure 65 shows example of correct and incorrect installation Transmitter Plug in Figure 66 shows the plug ins that can make a transceiver a transmitter Table 34 Table 36 on page 83 show the pinout connections for each plug in Figure 66 Transmitter Plug ins Figure 65 Plug in Installation Examples Correct Incorrect Cap fully seated Cap missing Gasket in groove No nicks splits or flat spots Gask...

Page 83: ...nsmitter 1 Do not connect 2 24V DC 3 Functional earth FE 4 Do not connect 5 Do not connect 6 Auxiliary output lockout stick ON 24V DC 7 0V GND 8 Do not connect Table 36 Pin Assignment Cat Nos 450L APR ON 5 and 450L APR BL 5 Receiver Bottom Plug in Face View of Convex M12 5 pin DC Micro View Pin No Signal Receiver 1 24V DC 2 OSSD1 3 0V GND 4 OSSD2 5 Functional earth FE Table 37 Pin Assignment Cat N...

Page 84: ... 1 mute dependent override ATTENTION The Auxiliary output is only a status output for diagnosis purposes to connect for example an indicator lamp Do not use this output for safety purposes Table 39 Pin Assignment Cat No 450L APR MU 8 if Two sensor Muting Are Connected at the Connection Plug in Are Configured 450L E Safety Light Curtains Only Receiver Bottom Plug in Face View of Convex M12 8 pin DC...

Page 85: ...n Assignment Cat No 450L APU UN 8 Receiver Bottom Plug in Face View of Convex M12 8 pin DC Micro View Pin No Signal Transmitter Signal Receiver 1 Do not connect Auxiliary output OSSD emulation 2 24V DC 24V DC 3 Functional earth FE Functional earth FE 4 1 1 Pin 4 connected to pin 8 short circuit EDM Input 2 2 If set with DIP switches 5 Do not connect OSSD1 6 Auxiliary output Lockout OSSD2 7 0V GND ...

Page 86: ...x M12 8 pin DC Micro View Pin No Signal Receiver 1 No connection 2 24V DC 3 Functional earth FE 4 No connection 5 OSSD in 1 6 OSSD in 2 7 0V GND 8 Not connected Table 43 Pin Assignment of the Cascading Plug in Concave M12 8 pin Cat No 450L APC IO 8 Connected to a 450L E Safety Light Curtain DIP Switch Connection Plug in Is Set for Muting Two Sensors Muting Sensors Connected to the Cascade Plug in ...

Page 87: ... Cat No 450L APT PW 5 Transmitter Connection Cable Face View of Concave M12 5 pin DC Micro Color Cat No 889D F5BC x 1 1 Replace x with 2 5 10 15 20 or 30 for available lengths in meters Pin No Signal Transmitter Brown 1 24V DC White 2 Not connected Blue 3 0 GND Black 4 Not connected Gray 5 Functional earth FE IMPORTANT The transmitter itself is not expected to be connected to the ArmorBlock Guard ...

Page 88: ...2 If set with DIP switches Gray 5 OSSD1 Pink 6 OSSD2 Blue 7 0V GND Red 8 Start 2 ATTENTION The Auxiliary output is only a status output for diagnosis purposes to connect for example an indicator lamp Do not connect this output to fulfill safety functions Table 49 Pin Assignment of the Cable if Connected to a M12 8 pin Universal Plug in Depending on Wiring Can Either Be a Transmitter or a Receiver ...

Page 89: ...mply with UL restrictions GuardShield safety light curtain sticks are powered by DC sources whose secondary circuits have double insulation or reinforced insulation to isolate them from the primary circuit The DC power supply must satisfy the requirements for National Electric Code NEC Class 2 The following are Rockwell Automation power supplies that are NEC Class 2 and PELV compliant They also me...

Page 90: ... from other earths and must be connected to protective earth at one point The 450L safety light curtain plug in modules have a pin that is labeled functional earth and a pin that is labeled 0V GND The 0V GND must be connected to the 24V common At some point the 24V Com is connected to protective earth In the absence of electrical noise the functional earth could be connected to 24V Com or directly...

Page 91: ...afe state at any time if at least one of the two OSSDs switches off 0V In the application the signals of both OSSDs must be processed separately Both signals must always be connected to either a safety controller safety relay or safety contactors When safety contactors are used positively guided contactors verification of the status of each must be implemented see External Device Monitoring EDM Co...

Page 92: ...d one beam is at the top of the protective field Test Pulses The safety outputs of a GuardShield safety light curtain system use test pulses to check for OSSD output faults This process is illustrated graphically in Figure 70 Figure 70 OSSD Safety Output Test Pulse Characteristic tTest 100 125 ms Actual value depends on stick length OSSD2 has same timing between pulses as OSSD1 with offset approxi...

Page 93: ...the load device Since the outputs are 24V DC we recommend 1N4001 50V reverse voltage to 1N4007 1000V reverse voltage diodes for surge suppression for the OSSD safety outputs The diode is connected as close as possible to the load coil Bulletin 100S contactors and 700S control relays with electronic coils have built in suppression additional components for suppression are not needed Aux Aux S2 450L...

Page 94: ...0L APT PW 5 889F F5NC 5 450L APR ON 5 889F F5NC 5 450L E4FN1200YD 450L E4FN1200YD S11 S12 S21 S22 S34 A1 13 L11 A2 14 23 24 Y32 SI 440R S12R2 0 MM AM Tx Rx FE FE 24V DC 24V Com 0V PE L L N N 1606 XLP95E 24 28V DC ok 120 240V AC Primary Protective Earth Ground 2 White Not Used 1 Brown 4 Black Not Used 3 Blue 5 Gray 4 Black OSSD1 1 Brown 2 White OSSD2 3 Blue 5 Gray RESET RESET Aux Aux S2 450L APT PW...

Page 95: ...t curtain system to GuardLink technology see www rockwellautomation com en us products hardware allen bradley safety products guardlink technology html GuardLink Tap Connections Figure 75 on page 96 shows an example for connecting a 450L B safety light curtain with 5 pin transmitter and 5 pin receiver plug ins to a 440S SF5D GuardLink tap A 1485P RDR5 splitter see T connector allows both the recei...

Page 96: ...e DIP switch settings for the receiver plug in module are shown in Table 51 on page 97 Switches 2 and 3 can be set to ON if needed by the application The transmitter plug in does not have DIP switches INPUT Transmitter Receiver 440S SF5D GuardLink Tap 450L B4FN1200YD FW All 450L B4FN1200YD FW 2 001 450L APR ON 5 450L APT PW 5 1485P RDR5 5 pin Splitter 889D F5NCDE 10 889D F5NCDE 10 A E B F D H C G ...

Page 97: ...OFF Beam Coding Disabled Optional 4 OFF Interference Rejection Disabled Optional Tab Description General Configure the module definition Input Configuration Points 0 and 1 monitor the light curtain OSSD outputs Points 4 and 5 use pulse testing to monitor the status of the output contactors K1 and K2 The Point Operation Types are set to Single to allow the logic function block to detect faults Test...

Page 98: ...tion and Wiring Figure 78 ArmorBlock Ladder Logic Program Two sensor Muting with Muting Plug in Figure 79 on page 99 is a two sensor muting example with the 450L E safety light curtain The transmitter uses the 5 pin transmitter plug in and the receiver uses the 8 pin muting plug in ...

Page 99: ...4FN1200YD 450L E4FN1200YD S11 S12 S21 S22 S34 A1 13 L11 A2 14 23 24 Y32 SI 440R S12R2 0 MM AM 42EF P2MPB F4 42EF P2MPB F4 889D F4AC 5 889D F4AC 5 450L APT PW 5 898D F5NC 5 450L APR MU 8 898D F8NB 5 Tx Rx FE FE 24V DC 24V Com 0V L L N N 1606 XLP95E 24 28V DC ok 120 240V AC PE Primary Protective Earth Ground 2 White Not Used 1 Brown 4 Black Not Used 3 Blue 5 Gray 8 Red 2 Brown 5 Gray OSSD1 4 Yellow ...

Page 100: ... F4 24V DC 24V Com 0V L L N N 1606 XLP95E 24 28V DC ok 120 240V AC PE Primary Protective Earth Ground 8 Red Reset 2 Brown 5 Gray MS1 4 Yellow MS4 1 White MS3 6 Pink MS2 7 Blue 3 Green RESET RESET 8 Red 2 Brown 5 Gray OSSD1 4 Yellow EDM 1 White Aux 6 Pink OSSD2 7 Blue 3 Green Mute Dependent Override Brown Black Blue White Not Used White Not Used Brown Black Not Used Blue Gray Brown Black Blue White...

Page 101: ... on page 104 System Status Indicators There are different status indicator lights in the area closest to the connection plug in The number of indicators depends on the stick type 450L B Seven indicators 450L E and 450L PAC 10 indicators The STS and OUT status indicators are bicolor Their functions and colors are defined in Table 54 on page 102 Figure 81 Status Indicators of a 450L Safety Light Cur...

Page 102: ...shoot on page 103 No Blinking 1 Hz 98 2 Reduced range and or beam coding is activated No Off Stick is receiver No 3 Receiver Green On Plug in identifies stick as a receiver No Blinking 1 Hz 98 2 Reduced range and or beam coding is activated No Off Stick is transmitter No 4 OUT Safety outputs Green On Safety outputs are on receiver No Red On Safety outputs are off receiver No Off Transmitter No 5 R...

Page 103: ...to Table 55 Errors can be caused externally STS red on off blinking and internally STS red on Examples of external recoverable errors include ambient light and or Start button fault If there is an error the second status indicator provides more information about the root cause Table 56 on page 104 The timing of the status indicator blinking defines a frequency and a duty cycle The frequency define...

Page 104: ...chwhen beam coding is used STS Tx Red 1 Hz 50 50 Regional light intensity level 1 and level 2 Green 1 Hz 50 50 9 Invalid DIP switch setting STS Green 1 Hz 50 50 Stick type receiver Green 1 Hz 50 50 10 Muting timing error 450L E only STS Rx Red 1 Hz 50 50 MUT Amber 1 Hz 90 10 11 Muting sequence error 450L E only STS Rx Red 1 Hz 50 50 MUT Amber 1 Hz 10 90 12 Blank error 450L E only STS Red 1 Hz 50 5...

Page 105: ... power that is supplied to the stick 7 Voltage that is connected to transmitter plug in input Make sure DIP switch 4 is set to the default position off Make sure that the 24V DC voltage is not supplied to pin 4 of the 450L APT PW 5 part or voltage supply to pin 1 of the 450L APT PW 8 plug in connector 8 Stick identification mismatch when beam coding is used Check design according to chapter Beam c...

Page 106: ...s Use a standard USB A Convex to USB Mini B Convex cable for connecting to the OID The OID is delivered including a USB Type A Type Mini B 1 m 3 28 ft long connection cable catalog number 2711C CBL UU02 The device must be positioned correctly at the end of the protective field 2 above the status indicators to allow communication First move the latch of the interface close to the bottom end cap so ...

Page 107: ...nosis function displays the status of the connected stick If there is an error detailed diagnostic information of the corresponding stick is provided IMPORTANT We continuously improve and expand the functionality of Connected Component Workbench software Therefore new software releases could be available For diagnostic purposes make sure that the Connected Component Workbench software and the OID ...

Page 108: ...108 Rockwell Automation Publication 450L UM001F EN P March 2022 Chapter 7 Status Indicators and Troubleshooting Notes ...

Page 109: ...to the requirements of local regulation or an application specific standard According to the inspection instruction and the risk assessment of the application LASER LIGHT CLASS 2 HAZARD Do not stare into beam The 450L E and 450L PAC GuardShield safety light curtains are equipped with an integrated laser alignment aid see Laser Alignment on page 23 ATTENTION Never operate the 450L safety light curt...

Page 110: ...talog number of the test rod is printed on a label on each rod The protective field must always be interrupted If the test rod is placed at any angle anywhere within the protective field static If the test rod is moved according to Figure 85 with the axis of the test rod normal to the plane of the detection zone at any speed from 0 0 3 m s dynamic The interruption of the protective field is displa...

Page 111: ... Figure 2 on page 12 for the beam positions of different models Confirm that the OSSD safety output switches to the OFF state refer to Figure 80 on page 170 for the indicator status and remains OFF for as long as the beams are interrupted Clean Optic Front Window The effectiveness and the reliability of the safety light curtain system is reduced if the optic front window of the GuardShield safety ...

Page 112: ...oned on the Backside of the Aluminum Profile PRODUCT OF GERMANY PN 250474 Ser A Cat No 450L B4HN0150YD Type4 Cat4 PL e SILcl3 Safety Catergory See User Manual 450L UM001 Prot Height Res 150 30mm Resp Time 13ms Ta Operating Range 0 9 7m Enclosure Rating IP65 Ambient Temp 10 55 C Power Class 2 24VDC 15 Rockwell Automation 1201 S 2nd St Milwaukee WI 53204 USA 4040 2018 11 06 GuardShield TM ESPE 24XE ...

Page 113: ...f Date Code at a 450L Plug in 1337 Year 2013 Week 37 Serial Number Is 123456 A black square with a gray letter quickly indicates the principle type of plug in see Figure 90 where C Cascading R Receiver T Transmitter U Universal IMPORTANT The catalog number is also printed on the plug in housing which is inside the transceiver stick ...

Page 114: ...114 Rockwell Automation Publication 450L UM001F EN P March 2022 Chapter 8 Safety Instructions Notes ...

Page 115: ...g Reduced resolution Fixed blanking A combination of floating reduced resolution and fixed blanking Diagnostics Know which beams are blanked or blocked Review last 10 lockout codes Export the configuration to a file The Connected Components Workbench software performs its function with the 450L OID Optical Interface Device OID For more information on the OID Optical Interface Device OID on page 10...

Page 116: ...ge on startup checkbox 3 Start a new project three ways Click New under the Project heading Click File in the main menu then click New Press Ctrl N on your keyboard Figure 92 New Project Figure 93 on page 117 shows the New Project window The Connected Components Workbench software maintains a list of projects to help prevent you from overwriting an existing project The name of each new project inc...

Page 117: ...n 450L 9 Select the version number that matches the stick firmware 10 Click Select Figure 94 Add a Device Figure 95 Firmware Revision The firmware selection process is confirmed in Figure 96 on page 118 11 Verify that the selection and firmware revision are correct and click Add to Project To determine the current firmware revision of the safety light curtain open RSLinx software right click the B...

Page 118: ...This step is not required to complete the configuration or to run the Bulletin 450L The name that you choose must follow these rules No special characters except underscore No double underscore 1 32 characters An asterisk appears after the controller name and project name to indicate that a valid project has not yet been saved 12 In the Project Organizer double click the device name or icon to ope...

Page 119: ...ation Pane sets the configuration details of the Bulletin 450L E safety light curtain The content of this pane coincides with the selection in the Configuration Tree Figure 98 Project Opened Workbench Layout Project Organizer Figure 99 shows an example with multiple devices that are used in the project Click the icons in the Project Organizer add remove or discover devices Figure 99 Add Remove and...

Page 120: ...re 102 shows the hardware DIP switch settings for the connection plug in The graphic is updated to match the actual switch settings when a connection is made to the device To use the Connected Components Workbench software to configure the Bulletin 450L E safety light curtains switch 1 must be set to ON and all other switches set to OFF If switch 1 is OFF then the Connected Components Workbench so...

Page 121: ...to four subconfigurations can be created The General Muting and Blanking settings can be adjusted for each sub configuration If a cascading plug in is installed the Cascaded Safety Component is automatically refreshed when a configuration is uploaded from the light curtain The four configurations use the same GPIO If DIP switch 1 is set back to 0 the configuration via the Connected Components Work...

Page 122: ...release input EDM enable EDM function can only be selected with 8 pin Rx plug ins Start Release and EDM cannot be ON simultaneously The EDM input must change state within the selected time If the EDM signal does not change state the OSSD outputs de energize and the light curtain is locked out a lockout requires a power cycle to clear the fault Min 50 ms Max 1275 ms Increment 5 ms Default 300 ms wh...

Page 123: ... interruptions of the safety light curtain Min 0 ms Max 174 ms Increment 2 ms OSSD threshold time You can define a filter time the OSSD outputs from changing too quickly This function is applicable when the OSSD outputs are connected to electromechanical devices like relays and contactors and the light curtain is set for automatic start If the safety light curtain is broken and cleared more than t...

Page 124: ...tup automatically determines the available selections This selection is a four sensor muting example with two subconfigurations The connection plug in has three I O and the cascading plug in has three I O inputs or outputs and two I inputs The selection for IO_1 shows seven mandatory inputs Three of the mandatory inputs have white boxes At least two of the three mandatory inputs must be assigned t...

Page 125: ... Input Activate subconfiguration Activates this subconfiguration Only one subconfiguration can be active At least one subconfiguration must be active External device monitoring Monitors external devices that the light curtain OSSD outputs drive Laser alignment ON OFF Turns the integrated laser alignment function ON and OFF Manual re start Input turns on the OSSD outputs if the light curtain is cle...

Page 126: ...rtain is waiting for the start input After the OSSD outputs energize the start output turns OFF Status EDM start release Indicates the status of the EDM or start release input Status error lockout external error Indicates that a lockout or external error has occurred Status external error Indicates that an external error has occurred Status intensity cascading end The intensity of one or more of t...

Page 127: ...Toolbar Graphic Diagnostic parameters Figure 109 Diagnose Window Layout Export The Export creates a CSV file of the complete light curtain hardware setup and all available diagnostic data Before saving to a file one dialog window which contains default full name path and file name is provided to you You can change the saving path or the saving name After you press Save the parameter information is...

Page 128: ...s Workbench software Figure 110 Configuration Active Mode The mode symbol provides a quick way of determining the operating status of the safety light curtain Teach Teach is only shown when the Connected Components Workbench software is connected to a Bulletin 450L E safety light curtain Teach is only enabled when The connection plug in is either catalog number 450L APR BL 5 or catalog number 450L...

Page 129: ...es of the connected stick An example of the Beam Status table is shown in Figure 108 on page 127 The information that is provided is Connected stick is a Tx or an Rx Snapshot date Snapshot time Cascade number Lens number Beam status Free or Blocked Beam intensity Low Med Low Med High High N A when the beam status is Blocked Blanking status no blanking fixed blanking reduced resolution or floating ...

Page 130: ...le wiring diagram for two sensor muting The muting sensors are connected to pins 1 and 4 of the connection plug in If the Connected Components Workbench software is not used the connections of the muting sensors must be as shown in the schematic If the Connected Components Workbench software is used the muting sensors can be connected in any of the muting wires and then configured in the Connected...

Page 131: ...Type Since the receiver only has the muting plug in the muting types are limited to two sensors Select the type of muting Click Settings to adjust the muting time parameters 450L E4FN1200YD 450L E4FN1200YD S11 S12 S21 S22 S34 A1 13 L11 A2 14 23 24 Y32 SI 440R S12R2 0 MM AM 42EF P2MPB F4 889D F4AC 5 889D F4AC 5 42EF P2MPB F4 450L APT PW 5 898D F5NC 5 450L APR MU 8 898D F8NB 5 Tx Rx FE FE 24V DC 24V...

Page 132: ...uts turn OFF and the object can be cleared by using the Mute Dependent Override Activation time between muting sensors T sens Specifies the maximum time between sensors This maximum is the time in which the object must block both sensors If the time is exceeded the muting timing error becomes active and the light curtain is not muted Light curtain interruption monitored T espe If set to OFF the ti...

Page 133: ... inadvertent changes from the sensor output from disrupting the muting process The filter times can be adjusted from 0 255 ms Click OK after adjustments are made Muting signal deactivation delay time Specifies a delay before muting becomes de activated Max setting 2550 ms Default setting 50 ms Min setting 0 ms Increment 10 ms Muting dependent override MDO Specifies the duration of the muting depen...

Page 134: ...re Figure 118 Example Schematic for Four Sensor Muting 450L E4FN1200YD 450L E4FN1200YD S11 S12 S21 S22 S34 A1 13 L11 A2 14 23 24 Y32 SI 440R S12R2 0 MM AM FE FE 42EF P2MPB F4 889D F4AC 5 889D F4AC 5 42EF P2MPB F4 450L APT PW 5 898D F5NC 5 450L APR MU 8 898D F8NB 5 450L APC IO 8 898D F8NB 5 Tx Rx 42EF P2MPB F4 889D F4AC 5 889D F4AC 5 42EF P2MPB F4 24V DC 24V Com 0V L L N N 1606 XLP95E 24 28V DC ok ...

Page 135: ...ch software allows for four sensor muting to be selected Figure 119 Hardware Settings for Four Sensor Muting Muting Type and Settings Figure 120 shows the Configuration window There is only one type of four sensor muting Select four sensors T type bidirectional as the muting type Click Settings to adjust the muting time parameters Figure 120 Muting Type with Four Sensors Figure 121 on page 136 sho...

Page 136: ... is exceeded the muting timing error becomes active and the light is not be muted If the object then blocks the second sensor the muting sequence error becomes active The object must be removed from the sensors Light curtain interruption monitored T espe If set to OFF the time from the start of muting to when the object blocks the safety light curtain is not used in the muting sequence If set to O...

Page 137: ...Figure 118 on page 134 There are five inputs on the cascading plug in and one output on the connection plug in Figure 123 on page 138 shows the settings Click the selection expander for Cascading plug in pin five The four muting sensors appear as mandatory inputs Check Muting Sensor 1 as this sensor is connected to pin 5 Table 62 Muting I O Plug in I O Function Pin Cascading Input Muting sensor 1 ...

Page 138: ...r muting sensor is fixed at LOW Active When an object passes in front of the sensor the sensor output turns OFF Adjust the filter times to help prevent inadvertent changes from the sensor output from disrupting the muting process The filter times can be adjusted from 0 255 ms Click OK after adjustments are made Figure 124 Muting Sensor Settings Figure 125 on page 139 shows the final GPIO settings ...

Page 139: ...uced resolution blanking Lens identification and zones help with the implementation of blanking Lens Identification Figure 126 on page 140 shows an example of the identification of the lenses for both finger and hand resolution for a light curtain that has a 300 mm 11 81 in height Notice the following Lens 1 is the lens closest to the connection plug in not the cascading plug in This arrangement i...

Page 140: ...idered a zone Non blanked areas can be assigned either 1 normal operation 2 reduced resolution one object or 3 reduced resolution two objects Only one of the synchronization beams can be blocked either at the top or the bottom but not both top and bottom Figure 127 on page 141 shows an example with a finger resolution safety light curtain Zone 1 applies fixed blanking object always present and rem...

Page 141: ...Chapter 9 Connected Components Workbench Software Figure 127 Three zone Blanking Example With Finger Resolution 32 31 19 18 15 14 3 2 1 Synchronization Zone 3 Reduced Resolution No Blanking Zone 2 Floating Blanking Zone 1 Fixed Blanking Connection Plug ins Lens Lens ...

Page 142: ...of lenses that can be blocked this change is the object tolerance The object tolerance can be set to zero no lens tolerance or to a negative number The fixed blanking range can only be smaller by the tolerance number A positive shift in the object size or location causes the OSSD outputs to turn OFF The Bulletin 450L E safety light curtain uses the first or last beams for synchronization If the fi...

Page 143: ...bject height and location Outside blanked zones Select normal operation reduced resolution one object or reduced resolution two objects for the other zones Table 64 Fixed Blanking Rules Resolution Object Size Tolerance Include Exclude Lens 1 Min Lens Value Max Lens Value Rules Finger 14 mm 0 55 in 0 Include 1 2 3 4 n 1 Since lens 1 is blanked the last lens cannot be blanked Max lens must be greate...

Page 144: ...mponents Workbench software to the Optical Interface Device Turn on power to the light curtain Figure 129 starts the process by connection to the safety light curtain 1 Click Connect to Device Wait for the connection to be made When the connection is made Diagnose becomes enabled and Download and Upload become disabled 2 Click Blanking Settings The Blanking configuration type is not relevant Figur...

Page 145: ...rkbench software generates a message and describes how many blanking zones were taught Click OK Figure 133 Teach In Process Completed 6 Figure 134 shows the learned blanking settings Review the settings in each zone The settings cannot be changed in the Connected Components Workbench software but the setting can be relearned by clicking the Teach blanking zones again In this example two zones have...

Page 146: ...d was a success The downloaded and uploaded CRC values are the same Click OK Figure 137 Download Success 10 In Figure 138 the Connected Components Workbench software resets After resetting the Connected Components Workbench software is disconnected from the safety light curtain and the message box instructs you to click Upload or Connect to confirm the new configuration On the safety light curtain...

Page 147: ...nfiguration can be confirmed Figure 139 Upload 12 In Figure 140 the new configuration is waiting to be confirmed Instructions are provided in the message to confirm the configuration Click OK Figure 140 New Configuration Waiting to be Confirmed 13 In Figure 141 click Diagnose Figure 141 Diagnose 14 In Figure 142 click Lock to confirm the configuration The safety light curtain cycles power and the ...

Page 148: ...ff The safety light curtain monitors the presence of the blanking therefore the object must always be within the specified lens range If the object height is less than the minimum or more than the maximum number of lenses the safety light curtain outputs turn OFF Settings Figure 144 shows the settings for Floating Blanking Up to eight zones can be configured for floating blanking The Teach Blankin...

Page 149: ...e number of lenses typically blocked by the object The number is subject to certain rules seeTable 66 Object size tolerance The safety light curtain allows the object size to be smaller by either 1 or 2 lenses for finger resolution and 1 lens for hand resolution Select the number of lenses that accommodate the variation in object size The number is subject to certain rules seeTable 66 Other zones ...

Page 150: ...Min Min object height is Object Size Object Size Tolerance x 9 42 3 91 Example with Object Size 2 and Tolerance 1 2 1 x 9 42 3 91 13 33 mm 0 52 in Max Max object height is Object Size x 9 38 3 91 Example with Object Size 2 2 x 9 38 3 91 14 85 mm 0 58 in Hand 30 mm 1 18 in Min Min object height is Object Size Object Size Tolerance x 18 84 5 70 Example with Object Size 2 and Tolerance 1 2 1 x 18 84 ...

Page 151: ...lanking type Select Reduced Resolution Minimum lens number This setting is the first lens that participates in the range of lenses Maximum lens number This setting is the last lens that participates in the range of lenses Object monitoring Always disabled for reduced resolution Number of objects Select single or multiple objects Single The height of the single object must be less than the maximum ...

Page 152: ...bject Size Max Lens Min Lens 3 Examples Max Object Size 1 and Min 1 then Max 5 n 1 Max Object Size 4 and Min 1 then Max 8 n 1 Exclude 3 n Since lens 1 is not blanked lens 2 cannot be blanked Max Object Size Max Lens Min Lens 3 Examples Max Object Size 1 and Min 3 then Max 7 n Max Object Size 4 and Min 5 then Max 12 n Hand 30 mm 1 18 in 2 4 6 n 12 Include 1 11 13 15 n 3 Since lens 1 is blanked the ...

Page 153: ...1 Go offline disconnected 2 Complete the configuration 3 Click Download Figure 148 Configure Light Curtain Offline Figure 149 shows that the download was a success The downloaded and uploaded CRC are identical 4 Click OK Figure 149 Download Successful Table 71 Maximum Object Size Table Select Maximum Object Size If the object height is smaller than Finger Resolution mm in Hand Resolution mm in 1 5...

Page 154: ...ing the resetting process Figure 150 Resetting Progress 5 In Figure 151 click Upload to transfer the project from the light curtain back to the Connected Components Workbench software Figure 151 Upload Project into the Connected Components Workbench Software 6 Figure 152 shows the waiting to confirm message Click OK Figure 152 Waiting for Confirmation 7 In Figure 153 click Diagnose Figure 153 Diag...

Page 155: ...nfirm Configuration 9 In Figure 155 the configuration is now active and the safety light curtain is ready for use Click OK Figure 155 Configuration Active The following steps are optional These steps can be used to monitor the performance of the safety light curtain through the Connected Components Workbench software 10 In Figure 156 select Connect to device Figure 156 Connect to Device ...

Page 156: ...n mode with no errors Figure 158 Run Mode Change Hardware The Connected Components Workbench software must know the actual hardware setup before downloading a new configuration If the hardware is changed for instance you add a cascading plug in or change from a muting to a blanking plug in then the following steps synchronize the hardware with the Connected Components Workbench software After chan...

Page 157: ...Figure 159 Connect to Device 2 In Figure 160 expand the AB_VPN 1 connection click Bulletin 450L and click OK Figure 160 Connection Browser 3 Figure 161 shows that the hardware settings do not match Click OK Figure 161 Hardware Settings Do Not Match 4 Figure 162 shows the new configuration waiting to be confirmed Click OK Figure 162 Awaiting Confirmation ...

Page 158: ...mport and Export routines Complete projects can be exported to a Connected Components Workbench software archive file Individual devices can be exported to a zip file Export Project to a Connected Components Workbench Software Archive 1 Select File Export Project as shown in Figure 165 on page 159 This approach creates a small file that can be imported into the Connected Components Workbench softw...

Page 159: ... only file type is ccwarc Figure 166 Export Directory and Filename 3 The Connected Components Workbench software generates a confirmation and displays the message in the Output window as shown in Figure 167 The message shows the file path and filename Figure 167 Export Confirmation Import Project from a Connected Components Workbench Software Archive When an archive file is imported into the Conne...

Page 160: ...in the File name field Click Open Figure 169 Import Archive Filename 3 If the filename exists the Connected Components Workbench software creates a project by incrementing a number at the end of the filename As shown in Figure 170 My_450L Project_2 is created Click OK Figure 170 Import as a New Project Export Device to Zip File Use this method if you have multiple devices in one project and want t...

Page 161: ...ect Organizer and select export Figure 171 Device Export 2 In Figure 172 select the directory type in a filename and click Save Figure 172 Export to Zip File 3 The Connected Components Workbench software does not provide a confirmation message To confirm the export follow the export file path Figure 173 shows the single zipped file Figure 173 Zip File Confirmation ...

Page 162: ...Device Import In Figure 175 search for the directory that contains the desired file The file type must be 7z Highlight the filename and click Open The configuration is imported into the selected Connected Components Workbench software device Figure 175 Import a Zip File Update Firmware Each release of the Connected Components Workbench software includes updated versions of the firmware Both the Op...

Page 163: ...e mounted on the light curtain with the light curtain powered Click OK Figure 177 Stick or OID Connection Figure 178 shows the Connection Browser with connections to the Stick and the OID 3 In the Connection Browser expand the AB_VBP 1 Both the OID and the safety light curtain are shown One of the two always have an X over its icon If you are updating the safety light curtain the OID is not availa...

Page 164: ...OK Figure 181 Update Both Sticks If both sticks are powered and properly aligned both sticks are updated simultaneously If both sticks are slightly misaligned the update can fail If your update fails block the top and bottom synchronization beams and update the sticks individually Best practice is to mount the OID on the other stick Check the revision If the current revision is not the same as the...

Page 165: ...connection plug in 1 beam pair 2 44 10 9 2 beam pair 3 87 10 9 3 beam pair 4 81 10 9 4 beam pair 5 27 10 9 Cascading plug in PFHD 0 96 10 9 Mission time PTI 20 years Mode of operation High demand mode Table 73 Operating Characteristics Attribute Value Switch function OSSDs enable on high 24V DC when protective field not interrupted Protective field length 150 1950 mm 5 91 76 77 in in 150 mm 5 91 i...

Page 166: ...nt during power up cycle 800 mA maximum outputs not loaded Duration of peak current during power up cycle 100 ms Power down time OSSD 2V 3000 ms Transmitted infrared wave length Infrared wave length 855 nm Aperture angle Within 2 5 3 m 9 8 ft Synchronization Optical DIP switch selectable functions Depends on inserted plug in 450L B start mode external device monitoring EDM maximum operating range ...

Page 167: ...ng plug in Up to three solid state outputs depends on configuration Switching capacity 200 mA each maximum Residual voltage drop from power supply 2V excl voltage drop through cables maximum Short circuit protection Yes Galvanic isolation I O from Logic No Table 77 Environmental and General Protection Attribute Value Operating temperature 10 55 C 14 131 F Storage temperature 25 75 C 13 167 F Opera...

Page 168: ...No 450L AM RK Bracket Aluminum black anodized Screws Steel Laser alignment tool bracket Cat No 450L ALAT C Bracket Polyamide Test rod Aluminum Optical Interface Device Cat No 450L AD OID Polyamide Stick dimensions Cross section 30 x 30 mm 1 19 x 1 19 in Length N x 150 mm N x 5 9 in N 1 13 Screw type and maximum torque of top bottom mounting bracket M3 x 10 Phillips screw 0 7 N m 6 2 lb in max Scre...

Page 169: ...cal specifications have been applied It is approved for installation within the European Union and EEA regions All relevant directives and standards are listed in the declaration of conformity which is available on http www rockwellautomation com global certification over view page Approximate Dimensions 450L B and 450L E safety light curtain transceiver sticks have the same dimensions The only di...

Page 170: ... PAC 2 Beam 450L B4xN0750YD POC 750 29 53 785 5 30 93 815 32 09 835 32 87 450L E4xL0750YD 450L B4xN0900YD POC 900 35 43 935 5 36 83 965 37 99 985 38 78 450L E4xL0900YD 450L E4A3L0900YD PAC 3 Beam 450L B4xN1050YD POC 1050 41 34 1085 5 42 74 1115 43 9 1135 44 68 450L E4xL1050YD 450L E4A4L1050YD PAC 4 Beam 450L B4xN1200YD POC 1200 47 24 1235 5 48 64 1265 49 8 1285 50 59 450L E4xL1200YD 450L B4xN1350Y...

Page 171: ...5 91 149 5 87 149 5 87 1050 41 33 600 23 62 900 35 43 4 Beam 3 Beam 2 Beam Active Active Passive Active Active Passive Active Passive Active Active Passive Active Passive Active Passive 450L B 4 H N 0750 Y D a b c d a b c d Transceiver Stick Type Resolution mm in Laser Alignment Protected Height mm in Code Description Code Description Code Description Code Description Code Description B Basic H Ha...

Page 172: ... x 111 x 68 51 57 x 4 37 x 2 68 900 35 43 450L x4Fy0900YD 450L x4Hy0900YD 1 24 2 73 1310 x 111 x 68 51 57 x 4 37 x 2 68 1050 41 34 450L x4Fy1050YD 450L x4Hy1050YD 1 37 3 02 1760 x 111 x 68 69 29 x 4 37 x 2 68 1200 47 24 450L x4Fy1200YD 450L x4Hy1200YD 1 5 3 3 1760 x 111 x 68 69 29 x 4 37 x 2 68 1350 53 15 450L x4Fy1350YD 450L x4Hy1350YD 1 63 3 59 1760 x 111 x 68 69 29 x 4 37 x 2 68 1500 59 05 450L...

Page 173: ...pin APU Accessory plug in universal ED EDM APC Accessory plug in cascading UN Universal BK Blanking MU Muting IO I O cascading Description Cat No 450L plug in Tx 5 pin 450L APT PW 5 450L plug in Tx 8 pin 450L APT PW 8 450L plug in Rx ON OFF 5 pin 450L APR ON 5 450L plug in Rx EDM 8 pin 450L APR ED 8 450L plug in universal 8 pin 450L APU UN 8 450L plug in blanking 5 pin 450L APR BL 5 450L plug in m...

Page 174: ...800F MUT 2 MS Mounting stand column see Mounting Columns on page 177 440L AMSTD Mounting stand column See publication 445L UM004 445L AMSTD2M Corner mirror xxxx 0300 1800 mm 11 8 70 86 in in 150 mm 5 9 in increments see Mirrors on page 67 440L AM075xxxx Corner mirror xxxx 0300 1800 mm 11 8 70 86 in in 150 mm 5 9 in increments see Mirrors on page 67 440L AM125xxxx Mirror mounting bracket see Corner...

Page 175: ...13 12 ft 546 490 522 590 450 440L AM0750600 A Mirror 600 mm 23 62 in 0 4 m 0 13 12 ft 696 640 672 740 600 440L AM0750750 A Mirror 750 mm 29 53 in 0 4 m 0 13 12 ft 846 790 822 890 750 440L AM0750900 A Mirror 900 mm 35 43 in 0 4 m 0 13 12 ft 996 940 972 1040 900 440L AM0751050 A Mirror 1050 mm 41 34 in 0 4 m 0 13 12 ft 1146 1090 1122 1190 1050 440L AM0751200 A Mirror 1200 mm 47 24 in 0 4 m 0 13 12 f...

Page 176: ...50 440L AM1250900 A Mirror 900 mm 35 43 in 4 15 m 13 12 49 21 ft 996 940 972 1040 900 440L AM1251050 A Mirror 1050 mm 41 34 in 4 15 m 13 12 49 21 ft 1146 1090 1122 1190 1050 440L AM1251200 A Mirror 1200 mm 47 24 in 4 15 m 13 12 49 21 ft 1296 1240 1272 1340 1200 440L AM1251350 A Mirror 1350 mm 53 15 in 4 15 m 13 12 49 21 ft 1446 1390 1422 1490 1350 440L AM1251500 A Mirror 1500 mm 59 05 in 4 15 m 13...

Page 177: ... 450L safety light curtain transceiver stick at any height of the catalog number 440L AMSTD use the side mounting kit catalog number 450L AM SM Figure 189 Figure 80 440L AMSTD 75 2 95 44 1 73 13 44 4 3 8 0 15 1 75 0 51 30 6 1 2 42 1 65 8 0 31 1828 8 72 63 5 2 5 25 4 1 0 12 7 0 5 Dia 4X 6 35 0 25 6 35 0 25 76 2 3 0 19 05 0 75 11 1 7 16 Dia 25 4 1 0 76 2 3 0 63 5 2 5 304 8 12 M10 x 1 5 mm Class 6g t...

Page 178: ...tool laser class 2 and alignment tool bracket Figure 191 Laser Alignment Tool Catalog Number 440L ALAT Figure 192 Alignment Tool Bracket Catalog Number 450L ALAT C 60 2 36 12 0 47 2015 79 3 2000 78 7 60 2 36 24 0 94 30 1 18 3xM12 R5 50 0 22 10 14 0 55 R 105 4 13 30 1 18 30 1 18 150 5 91 100 3 94 240 9 45 BasePlate 66 8 2 63 19 05 0 75 62 48 2 46 12 19 0 48 4 0 0 15 ...

Page 179: ...plug concave at one end and the other end is free wires Extension cables also commonly referred to as patchcords or interconnection cables have one M12 plug at each end They can be used to extend the length of the connection cables or can be used to extend the cascading distance Only the M12 5 pin patchcords can be used to connect a safety light curtain directly to a GuardShield safety light curta...

Page 180: ... EN P March 2022 Appendix A Specifications Figure 194 Patchcord Cable Figure 195 M12 5 pin Plug Dimensions mm in IMPORTANT For environments with high EMC electromagnetic disturbances influences shielded cables are highly recommended 47 1 85 14 0 56 ...

Page 181: ...rch 2022 181 Appendix B Typical Installations Safety Light Curtain Mounted Vertically Figure 196 Point of Operation Control POC and Parameter Access Control PAC Safety Light Curtain Mounted Horizontally Figure 197 Hazard Zone Safe Guard Area Protection ...

Page 182: ...zed personnel must confirm that in spite of blanking the safety of the machine operator is adequately accounted for When necessary additional protective measures must be taken to shield the dangerous area All Blanking modes can create holes in the protective field These holes must be considered separately in the risk analysis Figure 198 Schematic Application for Fixed Teach in Blanking A typical e...

Page 183: ...Rockwell Automation Publication 450L UM001F EN P March 2022 183 Appendix B Typical Installations Cascading Application Figure 199 Example for a Setup with Two Cascaded Segments L shape Setup ...

Page 184: ...184 Rockwell Automation Publication 450L UM001F EN P March 2022 Appendix B Typical Installations Notes ...

Page 185: ...teach 143 bracket alignment 178 mounting 76 side mounting 78 button restart 91 C cable 179 cable connection cascading 89 receiver 87 transmitter 87 cascading 43 46 85 application 183 cable connection 89 response time 51 cascading plug in 166 certification 168 safety 18 change hardware 156 characteristic operating 165 clean optic front window 111 coding beam 27 column mounting 177 compatibility lim...

Page 186: ... details 144 rules 143 setting 142 teach in 29 floating blanking 148 object height 149 rules 149 setting 148 formula ANSI safety distance 63 European safety distance 64 OSHA safety distance 63 U S safety distance 62 four sensor 41 muting 41 four sensor muting muting plug in wiring diagram 99 schematic example 134 function mute dependent override 36 safety 25 functional safety data 17 G general pro...

Page 187: ...afety light curtain mount 72 multiple scan 50 multiple subconfigurations 115 mute dependent override 36 muting 34 41 four sensor schematic example 134 lamp 35 sensor 36 setting 131 two sensor L type 39 L type with enable 40 T type 37 two sensor schematic example 130 muting setting 135 muting type 131 135 N new project start 115 new system configuration 59 normal operation status indicator 102 O ob...

Page 188: ...ct number limited 32 response time 47 advanced feature 48 cascading 51 Connected Components Workbench 51 standard 47 restart 26 automatic 25 manual off function 26 restart button 91 restart time OSSD 92 revision firmware 16 rules fixed blanking 143 floating blanking 149 reduced resolution blanking 151 S safety certification 18 concept 17 function 25 instruction 109 rating 165 standard 17 safety di...

Page 189: ... cable connection 87 plug in 82 troubleshoot 103 Connected Component Workbench 107 T type muting 37 two sensor 37 39 L type muting 39 L type muting with enable 40 T type muting 37 two sensor muting muting plug in wiring diagram 98 schematic example 130 two sensor with enable 40 type error 103 typical installation 181 typical wiring diagram 93 U U S safety distance formula 62 universal plug in 166 ...

Page 190: ...190 Rockwell Automation Publication 450L UM001F EN P March 2022 Index ...

Page 191: ...Rockwell Automation Publication 450L UM001F EN P March 2022 191 GuardShield Safety Light Curtain User Manual ...

Page 192: ...mbers Locate the telephone number for your country rok auto phonesupport Literature Library Find installation instructions manuals brochures and technical data publications rok auto literature Product Compatibility and Download Center PCDC Download firmware associated files such as AOP EDS and DTM and access product release notes rok auto pcdc At the end of life this equipment should be collected ...

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