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Rockford Systems Stop-Time Measuring Device, Instruction Manual

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IMPORTANT: 

PLEASE REVIEW THIS ENTIRE 

PUBLICATION BEFORE OPERATING OR MAINTAINING 
THE STOP-TIME MEASURING DEVICE.

INSTRUCTION MANUAL FOR 

STM(STOP-TIME Measuring) Device

5795 Logistics Parkway • Rockford, Illinois 61109 • 

Toll-Free 1-800-922-7533 

• Phone (815) 874-7891

Fax (815) 874-6144 • Web Site www.rockfordsystems.com • Email [email protected]

Manual No. KSL-220

Summary of Contents for Stop-Time Measuring Device

Page 1: ...G THE STOP TIME MEASURING DEVICE INSTRUCTION MANUAL FOR STM STOP TIME Measuring Device 5795 Logistics Parkway Rockford Illinois 61109 Toll Free 1 800 922 7533 Phone 815 874 7891 Fax 815 874 6144 Web S...

Page 2: ...17 19 MM STOP TIME MEASURING 20 MM POWER DOWN SWITCH OFF 20 MM TEST FUNCTION AND SERVICE 21 MM MEASURING DATA MANAGEMENT 22 MM PRINT MANAGER 23 MM PARAMETER 1 BASIC SETTINGS 24 MM PARAMETER 2 SAFETY D...

Page 3: ...agement to operators since only as a group can any operational problems be identified and resolved It is everyone s responsibility to implement and communicate the information and material contained i...

Page 4: ...Federal Regulations Subpart O Concepts and Techniques of Machine Safeguarding OSHA 3067 Revised 1992 These publications can be acquired by contacting US Department of Labor Occupational Safety and He...

Page 5: ...0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam 12304 0720 Electrical Controls for Mechanical Power...

Page 6: ...erstood For example if a light curtain or two hand control is going on a mechanical power press punch press with a part revolution clutch the following are the requirements from OSHA SUBPART O 1910 21...

Page 7: ...ined by the following formula Ds 63 inches second x Ts Where Ds minimum safety distance inches 63 inches second hand speed constant and Ts stopping time of the press measured at approximately 90 posit...

Page 8: ...turer If beam blank outs or floating window features are used these figures should be added to the object sensitivity figure No increase in safety distance is required for fixed channel blanking appli...

Page 9: ...takes a machine to stop after a signal is given It is mainly used on reciprocating stroking or cycling machines such as mechanical and hydraulic presses or press brakes With optional accessories it ca...

Page 10: ...cles on the meter Set the sensor on the bed of the machine and attach the magnet and cable to the slide or other reciprocating machine component With power to the meter inch the machine to a point in...

Page 11: ...power Actuator Auto hand 8 5 8 Lx 1 3 8 H x 1 3 8 D Power Supply 5 15 VDC from STM meter Weight Total weight without printer 8 1 2 lbs Sensor Dimensions 5 1 8 Lx 2 1 2 D x 2 H Fixture Magnetic pads St...

Page 12: ...reen light indicates that the battery is charging A flashing green light indicates when charging is done When the battery is low the display indicates Low Battery and allows 5 10 minutes of further te...

Page 13: ...zone at the proper point in the stroke of the machine Hand Speed Constant The generally agreed upon speed at which the operator s hands move toward the point of operation Defined by OSHA as 63 inches...

Page 14: ...am or platen Follow the step by step procedures in the next section for this test Stopping times and safety distance will vary due to the inaccuracies in your arm movement USING THE STOP TIME DEVICE B...

Page 15: ...ill interrupt the sensing field of the light curtain See photos Hold the actuator just outside the sensing area of the light curtain See photo at right When the actuator releases the flag should penet...

Page 16: ...ABLE TR P1 LANGUAGE ENGLISH P1 MEAS UNIT INCH P1 DISPLAY LIGHT ON P1 QUIT P2 SAFETY DEVICE TWO HAND OTHERS CURTAIN 000 MS CURTAIN 00 0 IN SPEED 063 IN S P2 QUIT SM MACHINE 001 SET SPM POSITION TEACH I...

Page 17: ...on mechanical power presses Next enter this point to give the stop signal Refer to the MM STOP TIME MEASURING section on page 20 for details MANUAL The start point of the measurement can be set manua...

Page 18: ...ge 22 for step by step instructions DM PRINT DATA FROM MEMORY This function provides power to the printer when it is connected to the RS 232 port on the front of the unit This function also prints the...

Page 19: ...L or TEACH IN mode the actuator can be released either the first or the second time the cable sensor reaches the start point of the measurement stopping the slide motion at approximately 90 or 270 P3...

Page 20: ...complete press ENTER to return to MM STOP TIME MEASURING The display reads MM POWER DOWN SWITCH OFF Press ENTER to shut down the meter The display reads POWER OFF The device automatically shuts off Pr...

Page 21: ...s OR Press to go to the next setting TF DEFAULT SETTINGS The display reads TF DEFAULT SETTINGS Press ENTER to access default settings The display reads TF DEFAULT SETTINGS NO Use the or buttons to tog...

Page 22: ...twice to go to the next setting DM DELETE ALL DATA IN MEMORY The display reads DM DELETE ALL DATA IN MEMORY Press ENTER The display reads DM DELETE ALL DELETE ALL NO Press the or buttons to toggle bet...

Page 23: ...e the setting to YES Press to go to the next setting PM PRINT COPIES The display reads PM PRINT COPIES SINGLE This is the factory setting Press ENTER to change the setting to DOUBLE Press to go to the...

Page 24: ...the factory setting To change the factory setting press ENTER and the display reads P1 SENSOR SELECT DIGITAL CABLE TR Press to go to the next setting P1 LANGUAGE The display reads P1 LANGUAGE ENGLISH...

Page 25: ...equires programming or go to the MM STOP TIME MEASURING program to do a test ALTERNATE SETTING PROGRAMMING After selecting P2 SAFETY DEVICE LIGHT CURTAIN press to go to the next setting P2 RESPONSE TI...

Page 26: ...MODE CHANGE 005S Use the and buttons to scroll through the numbers 000 255 Press ENTER at the desired selection The display reads P3 AUTO M MODE DELAY XXXS XXX the programmed test number Press to go t...

Page 27: ...MEASURING DEVICE DOES NOT ACCEPT ANY COMMANDS Press all three function operation buttons simultaneously to reboot OTHER FAILURES Reset factory default settings in MM TEST FUNCTION AND SERVICE Delete a...

Page 28: ...ted q Full Credit q 25 Restocking q Repair Return q Warranty Replacement Reason for return describe in detail Return Materials Authorized By Date ORDER FORM FOR SIGNS AND LITERATURE This instruction m...

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