GEN.0000000003185 REV A
17
low er l eg ins Tall aTion
bo
XX
er r2C2 TeChniCal Manual
Spray the upper tubes with isopropyl alcohol and
1.
wipe with a clean rag.
clean and inspect the shaft bolts, nylon crush
2.
washers, and crush washer retainers. Replace
any crush washers and crush washer retainers if
damaged.
You must clean dirty crush washers and replace
damaged crush washers. dirty or damaged
crush washers can cause oil to leak from the
fork.
Apply a liberal amount of grease to the inner
3.
surfaces of the dust wiper and oil seal.
Gently slide the lower leg assembly onto the
4.
upper tubes. make sure that the damper side
goes into the right lower leg, and the spring side
goes into the left lower leg. Slide the upper
tubes into the lower leg until you feel the spring
and damper shafts make contact with the inside
of the legs, then pull the upper tubes back out
a few centimeters to provide clearance for oil
lubrication installation.
Make sure both dust seals slide onto the tubes
correctly without folding the seals’ lip.
Invert the fork to about 45
5.
degrees, with the
fork legs pointing upward. measure and inject/
pour 10 mL of RockShox 15wt suspension oil into
both sides of the lower leg through the shaft bolt
holes.
Slowly slide each upper tube completely into
6.
the lower leg until the shaft threads are visible
through the shaft bolt holes.
Sliding the upper tubes and lower legs
together too quickly will cause oil to spray out of
the shaft bolt holes.
check for oil in the shaft threads. If there is oil
7.
in this area, use the corner of a rag to clean and
dry the threads.
Thread the rebound damper and coil spring
8.
shaft bolts into the threaded shaft ends,
through the lower leg holes. Use a 5 mm hex to
tighten the spring shaft bolt to 7.3 N
·
m (65 in-lb).
Use a 24 mm flat wrench to tighten the rebound
damper shaft bolt to 7.3 N
·
m (65 in-lb).
3
4
5
6
7
8
Summary of Contents for BoXXer R2C2
Page 1: ...2011 Technical Manual ...