RoboVent CLARION CFX Series Owner'S Manual Download Page 1

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Owner’s Manual

Installation, Operation & Maintenance

Revised 11-25-20

Clarion Series (CFX-)

Oil Mist Collectors

Summary of Contents for CLARION CFX Series

Page 1: ...Owner s Manual Installation Operation Maintenance Revised11 25 20 Clarion Series CFX Oil Mist Collectors ...

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Page 3: ...on Maintenance Clarion Models Manufactured by RoboVent 37900 Mound Road Sterling Heights MI 48310 USA 888 762 6836 www robovent com 2016 RoboVent All rights reserved CFX 1000 CFX 2000 CFX 3000 CFX 6000 CFX 9000 CFX 3000 CFX 2000 CFX 1000 ...

Page 4: ...Series unit needs scheduled maintenance keep in mind that RoboVent has specially trained staff in servicing our mist and particle collectors We would be pleased to set up a preventative maintenance program or answer your questions and concerns At RoboVent we are committed to making your facility a safe and healthy environment for your workers Please take time to read this manual thoroughly before ...

Page 5: ...tors Section 200 Page 7 8 Receiving Inspection Section 300 Page 9 Installation Section 400 Pages 10 11 Operation Section 500 Page 12 Motor Greasing Guide Section 600 Page 13 Maintenance Section 700 Page 23 Appendix A General Wiring Diagrams Appendix B HEPA Filter Installation Maintenance Appendix C Parts List Table of Contents ...

Page 6: ...ndelectricalcomponents Anyblockageoftheair flowwilldecreaseefficiencyofthisunit 4 Refer all service matters to qualified service personnel Servicing is required when the unit is damaged in any way including the control panel supply wiring or in the case of excessive filter loading 5 Riskofseriouspersonalinjuryordeath Use extreme care to make sure you are never in a position where your body or any ...

Page 7: ...he right media to your application ensuring long life and clean air All of this backed by our 9 month filter life guarantee 2 High Performance Blower Design Each RoboVent Clarion Series Collector comes with a high output blower and direct drive motor This highly efficient blower design and direct drive system maximizes the airflow CFM delivered by the motor power requirements see Figure 2 3 Contro...

Page 8: ...acoustically designed plenum greatly reduces motor and blower noise levels and decreases ambient noise into the facility 6 Front Door Filter Access Screen filters are easily accessible through an oversized front access door Filter replacement is made easy and requires less time and effort than traditional loading systems 8 Integral Mounting Rails Mounting rails on base for machine top mounting or ...

Page 9: ...ements are made otherwise Compare the number of items received against the carrier s bill of lading Inspect all items for apparent damage Immediately report any shortages or obvious damage to the carrier and to your local RoboVent Representative call the factory at 1 888 762 6836 or email customer service robovent com When all skids are completely unpacked and uncrated check all items received aga...

Page 10: ...nated for attaching a filtration flex hose Locate this if applicable The cut out under the cover plate should be about 6 8 diameter but will depend on the size of the machine The Clarion unit has a side inlet opening where the mist laden air enters into the Collector Locate a level place along the top of the CNC or machine that will allow a short flexible duct or rigid metal duct connection from t...

Page 11: ...shown that will create the fluid air trap to isolate the internal reservoir Secure the loop with a zip tie and FMC 1100 on CNC OpMan A FIGURE 7 place the open end over an area that will allow the coolant to drain back into the machine or the coolant sump Do not submerge the open end into the coolant as this will form a double trap The other option is to set up a submerged system that does not requ...

Page 12: ...all the filters are sealed around the edges and that there is no air flow between the track and the filter 3 Check the drainage system Make sure each looped drain line is full with fluid If coolant is sucked back up into the Collector you may need to increase the size of the loop in the line Periodically check that there is coolant in the drain loops at all times when using the loop installation m...

Page 13: ...ROBOVENT CLARION SERIES OWNER S MANUAL 13 SECTION 600 Motor Greasing Guide ...

Page 14: ...ollow RoboVent s Motor Greasing Guidelines to properly lubricate your electric motor NOTE 1Pump 1gramofgrease OUNCES OZ GRAMS G GREASE GUN PUMPS 0 1 oz 2 835 g 2 8 pumps 1 oz 28 35 g 28 pumps 2 oz 56 70 g 56 pumps 3 oz 85 05 g 84 pumps 4 oz 113 40 g 112 pumps 5 oz 141 75 g 140 pumps Grease Conversion Chart for use with this grease gun Manual Grease Gun Heavy Duty Lever Grease Gun w 18 Hose Ext Cou...

Page 15: ...ll utilize special grease and will be noted on the lubrication nameplate Relubrication Time Interval Amounts Fill new grease until it overflows and the old grease is entirely replaced BEARING SIZE MOTOR HP GREASE 1800 RPM 3600 RPM AMOUNT HOUR CHANGE HOUR CHANGE IN GRAMS INTERVAL INTERVAL All motors listed are ODP DE NDE 6306ZZ 5 30 grams 3000 hours 2000 hours DE NDE 6306ZZ 7 5 30 grams 3000 hours ...

Page 16: ...filler and drain plugs 7 Motor is ready for operation Approved Greases Chevron SRI 2 Rykon Premium 2 Exxon Polyrex EM Texaco Polystar RB Service Types Seasonal Service The motor remains idle for a period of 6 months or more Standard Service Up to 16 hours of operation per day indoors 100 F max ambient temp Severe Service Greater than 16 hours of operation per day Continuous operation under high am...

Page 17: ...on Amounts 1800 RPM OVER 1800 RPM 1800 RPM OVER 1800 RPM 1800 RPM OVER 1800 RPM OR LESS OR LESS OR LESS SERVICE CONDITIONS Standard 3 yrs 6 months 2 yrs 6 months 1 year 3 months Severe 1 yr 3 months 1 yr 3 months 6 months 1 month Seasonal The motor remains idle for a period of 6 months or more Relubrication Time Interval NEMA FRAME SIZE IN RPMs 140 180 210 360 400 510 SECTION 600 Motor Greasing Gu...

Page 18: ...en turn off the motor and pump in the rest of the grease Note The injection of all the grease with the motor in standstill can make the grease penetrate into the motor through the bearing housing inner seal Approved Grease Mobile Polyrex EM Grease Special Note The table below is specifically intended for relubrication with MOBIL Polyrex EM grease and bearing absolute operating temperature of 70 C ...

Page 19: ...700 hours 404 5T 100 HP 27 grams 3600 hours 9700 hours 444 5TS 125 HP 27 grams 3600 hours 9700 hours RELUBRICATION INTERVALS IN HOURS 324 5T 40 HP 21 grams 9800 hours 20000 hours 364 5T 60 HP 27 grams 4800 hours 9700 hours 404 5T 100 HP 34 grams 3000 hours 6000 hours 444 5T 125 HP 45 grams 2300 hours 4700 hours Relubrication Time Interval Amount of Grease SECTION 600 Motor Greasing Guide ROBOVENT ...

Page 20: ...Gun Procedures 1 Use hand operated grease gun not a pneumatic grease gun Pump grease slowly taking 10 to 12 seconds to complete each stroke 2 Apply quantity of grease called for Over lubrication can be as damaging as under lubrication 3 Do not over lubricate motors Over lubrication of a motor can seriously damage it by forcing grease into motor windings Over lubrication of the extract motor can fo...

Page 21: ... 30 HP 3600 hours 9500 hours 15000 hours 18000 hours 324 to 365 200 225 40 HP 50 HP 2200 hours 7400 hours 12000 hours 15000 hours 404 to 5000 280 315 100 HP 125 HP 2200 hours 3500 hours 7400 hours 10500 hours Note For vertically mounted motors and roller bearings divide the relubrication interval by 2 Relubrication Time Interval NEMA IEC FRAME SIZE MOTOR HP LARGEST BEARING OD D MM WIDTH B MM VOLUM...

Page 22: ...22 ROBOVENT CLARION SERIES OWNER S MANUAL ...

Page 23: ...ock filter load system Simply release the SnapLock mechanism by pulling the handles forward from the locked position lowering the Filter Packbed and slide the filter out 6 Place the new Packbed Filter into the Collector Simply slide the new filter onto the SnapLock rails and move the lift mechanism back into the locked position Based on the size of the Packbed Filter two people may be required to ...

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Page 25: ...APPENDIX A GeneralWiring Diagrams ...

Page 26: ...A 1 ROBOVENT CLARION SERIES OWNER S MANUAL APPENDIX A GeneralWiringDiagram ...

Page 27: ...APPENDIX B HEPA Filters Installation Maintenance ...

Page 28: ...e resistant and will not support microbial growth Magna 99 99 filters are tested for leaks based on near monodispersed 30 micron size particle Frame is available in either 3 4 particleboard or 18 gauge galvanized metal for the 1000 Series 99 97 and 1100 Series 99 99 A 26 gauge galvanized metal frame is used for the Magna 950 Series 95 Aluminum separators incorporate rolled edges that help prevent ...

Page 29: ...s microfiber For quality assurance the glass microfiber media rolls are randomly tested and certified to meet minimum efficiency requirements by the media manufacturer The media pack shall consist of a continuous sheet of the pleated glass microfiber The pleated media pack is separated with multiple rolled edge corrugated aluminum separators The media cartridge shall be sealed with a fire retardin...

Page 30: ...5 7 8 175 1 0 2430A5 24 x 30 x 6 24 x 30 x 5 7 8 175 1 0 2436A5 24 x 30 x 6 24 x 36 x 5 7 8 175 1 0 2448A5 24 x 48 x 6 24 x 48 x 5 7 8 175 1 0 2460A5 24 x 60 x 6 24 x 72 x 5 7 8 175 1 0 2472A5 24 x 72 x 6 24 x 72 x 5 7 8 175 1 0 1212B5 12 x 12 x 12 12 x 12 x 11 1 2 275 500 1 0 1 45 23F11FB5 24 x 12 x 12 23 3 8 x 11 3 8 x 11 1 2 275 500 1 0 1 45 2412B5 24 x 12 x 12 24 x 12 x 11 1 2 275 500 1 0 1 45...

Page 31: ... 3202 5 248 8 123 32 610 x 762 x 149 3202 5 248 8 148 95 610 x 914 x 149 3202 5 248 8 200 20 610 x 1219 x 19 3202 5 248 8 253 05 610 x 1524 x 149 3202 5 248 8 304 30 610 x 1829 x 149 3202 5 248 8 42 88 50 53 305 x 305 x 292 5032 5 9150 248 8 360 6 84 97 100 81 594 x 289 x 292 5032 5 9150 248 8 360 6 91 88 110 25 610 x 305 x 292 5032 5 9150 248 8 360 6 144 38 173 25 610 x 457 x 292 5032 5 9150 248 ...

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Page 33: ...APPENDIX C Parts List ...

Page 34: ...tion A CFX 1000 CAB Small OilMist Complete Cabinet B CFX 1000 005 Motor Mount Plate C CFX 1000 011 Expanded Metal Covers D M1338 BlowerWheel 13 38 E MHG 2 Minihelic Filter Gauge F MTR 1 1 2HP Motor 1 5HP 3600 RPM G MV13 Venturi 13 H TH SL Tee Handle Door Latch Parts Service 1 888 762 6836 F C B D G A E H ...

Page 35: ...ge F MTR 1 1 2HP Motor 1 5HP 3600 RPM G MV13 Venturi 13 H TH SL Tee Handle Door Latch6 CFX 2000 P W 2 1530 Item Part Number Description A CFX 2000 CAB OilMist Complete Cabinet B CFX 2000 005 Motor Mount Plate C CFX 2000 010 Expanded Metal Covers D M1530 BlowerWheel 15 30 E MHG 2 Minihelic Filter Gauge F MTR 2HP Motor 2HP 3600 RPM G MV15 Venturi 15 H TH SL Tee Handle Door Latch ROBOVENT CLARION SER...

Page 36: ... Tee Handle Door Latch CFX 3000 P W 5 1830 Item Part Number Description A CFX FC 3000 OilMist Filter Cabinet B CFX MC 3000 OilMist Motor Cabinet C CFX IB 3000 OilMist Intake Plenum D CFX MC 3000 008 Motor Mount Plate E CFX MC 3000 009 Expanded Metal Covers F M1830 BlowerWheel 18 30 G MHG 2 Minihelic Filter Gauge H MTR 5HP Motor 5HP 3600 RPM I VV18 Venturi 18 J TH SL Tee Handle Door Latch C 3 ROBOV...

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