Robin America DY30 Parts Manual Download | Manualshive

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PARTS

MANUAL

DY30 / DY35

DY41 / DY42

ENGINE

Models

PUB-EP5769A
Rev. 08/00

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Summary of Contents for DY30

Page 1: ...PARTS MANUAL DY30 DY35 DY41 DY42 ENGINE Models PUB EP5769A Rev 08 00 ...

Page 2: ... Copyright 2000 Robin America Inc 940 Lively Blvd Wood Dale IL 60191 Phone 630 350 8200 Fax 630 350 8212 e mail sales robinamerica com www robinamerica com ...

Page 3: ... service part number it is important to confirm the specifica tion and code numbers for your engine The specification and code number together are know as the PRODUCT NUMBER All Robin 4 cycle engines have a Product Number label similar to the label illustrated below The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION SPEC number 11 digits and the CODE num...

Page 4: ... such as 1 2 5 PART NUMBER It is the number assigned for sales unit Use the PART No when making an order 6 DESCRIPTION It is designation of the part 7 QTY Quantity of each part used for each product 8 REMARKS This gives a distinctive feature and or a supplementary comment for the type the specification and the part concerned It also shows part number s interchangeable for the part 9 FROM TO This s...

Page 5: ...ON AY ASSEMBLY CP COMPLETE EX EXPORT from Japan FIG FIGURE FR FRONT INCH INCL INCLUDE L LITER L LENGTH in mm L H LH LEFT HAND SIDE MECH MECHANICAL NO NON NONE OPT OPTIONAL O S OVER SIZE SYMBOL DESCRIPTION P PITCH in mm P T O PTO POWER TAKE OFF REF REFERENCE R H RH RIGHT HAND SIDE RR REAR STD STANDARD SW SWITCH T THICKNESS in mm UN UNIT U S UNDER SIZE V VOLTAGE W WATT W WITH W O WITHOUT INDEX OF DE...

Page 6: ...SECTION 1 CRANKCASE GROUP DY30 DY35 DY41 DY42 6 00 07 FIG 100 186 187 188 ...

Page 7: ...SPRING PIN 2 100 185 228 25002 03 SLEEVE balancer 1 100 186 228 26001 01 BALANCER COVER CP 1 100 187 228 25004 03 GASKET balancer cover 1 100 188 980 05060 10 BOLT BOL BOL and WASHER W AY 3 100 208 212 15008 13 BLIND PLUG 1 100 210 228 11701 11 GEAR CASE COVER CP 1 DY30 DY35 100 231 11701 01 GEAR CASE COVER 1 DY41 DY42 100 220 044 02200 50 OIL SEAL 1 100 230 060 03500 40 BALL BEARING 1 100 267 001...

Page 8: ...SECTION 1 CRANKCASE GROUP DY30 DY35 DY41 DY42 8 00 07 FIG 100 186 187 188 ...

Page 9: ...e piece only DY41 42 100 356 228 15014 03 O RING 1 DY30 DY35 100 231 15014 03 O RING 1 DY41 DY42 100 380 041 05000 11 BLIND PLATE 1 100 410 228 11601 03 OIL PAN 1 DY30 DY35 100 231 11601 03 OIL PAN 1 DY41 DY42 100 415 228 15034 03 GASKET oil pan 1 DY30 DY35 100 415 231 15034 03 GASKET oil pan 1 DY41 DY42 From 3774 100 231 15008 03 GASKET oil pan 1 DY41 DY42 To 3773 100 416 980 05060 10 BOLT and WA...

Page 10: ...SECTION 1 CRANKCASE GROUP DY30 DY35 DY41 DY42 10 00 07 FIG 110 ...

Page 11: ...5013 13 SPACER T 0 2 1 Select one piece only DY35 41 42 110 610 228 13110 31 CYLINDER HEAD CP 1 DY30 110 229 13110 21 CYLINDER HEAD CP 1 DY35 41 42 110 625 024 01300 10 O RING 1 110 635 018 01000 11 FLANGENUT 4 110 636 803011070 WASHER 4 110 645 001 31062 51 STUD 2 110 660 010 50601 50 STUD 2 110 680 228 17053 03 ROCKER COVER 1 110 690 228 15010 03 GASKET rocker cover 1 110 710 001 13064 00 BOLT a...

Page 12: ...SECTION 2 CRANKSHAFT GROUP FIG 200 DY30 DY35 DY41 DY42 12 00 07 With Balancer ...

Page 13: ... 200 350 228 23301 03 PISTON PIN 1 DY30 DY35 200 350 262 23301 03 PISTON PIN 1 DY42 200 228 23301 03 PISTON PIN 1 DY41 200 360 228 23401 43 PISTON 1 STD DY30 200 228 23402 43 PISTON 1 0 25mm oversize DY30 200 228 23403 43 PISTON 1 0 50mm oversize DY30 200 360 229 23401 63 PISTON 1 STD DY35 200 229 23402 63 PISTON 1 0 25mm oversize DY35 200 229 23403 63 PISTON 1 0 50mm oversize DY35 200 360 262 234...

Page 14: ...SECTION 2 CRANKSHAFT GROUP FIG 200 DY30 DY35 DY41 DY42 14 00 07 With Balancer ...

Page 15: ... 03 PIPE KNOCK 2 Electric Start 200 540 004 11082 50 SCREW 4 Electric Start 200 640 228 24406 03 DRIVING SHAFT 1 STD 1 key 3 8 24UNF 200 228 24407 03 DRIVING SHAFT 1 Generator SAE Taper 200 228 24408 03 DRIVING SHAFT 1 Pump 1 threaded 200 228 24401 03 DRIVING SHAFT 1 Metric 25mm key M10 X 1 5 200 228 24402 13 DRIVING SHAFT 1 Generator Metric Taper 200 228 24403 03 DRIVING SHAFT 1 Metric Pump 25mm ...

Page 16: ...SECTION 3 INTAKE and EXHAUST GROUP DY30 DY35 DY41 DY42 16 00 07 FIG 300 ...

Page 17: ...KE VALVE 1 300 85 228 35003 03 VALVE STEM SEAL 1 DY30 DY35 300 262 35001 03 VALVE STEM SEAL 1 DY41 DY42 300 90 228 33501 03 EXHAUST VALVE DY30 DY35 300 262 33501 03 EXHAUST VALVE 1 DY41 DY42 300 170 228 35701 13 TAPPET GUIDE 1 300 180 228 35603 11 PUSH ROD SLEEVE 1 DY30 DY35 300 231 35603 11 PUSH ROD SLEEVE 1 DY41 DY42 300 181 002 18060 00 NUT 4 300 182 003 20060 00 SPRING WASHER 4 300 185 228 358...

Page 18: ...SECTION 3 INTAKE and EXHAUST GROUP FIG 310 DY30 DY35 DY41 DY42 18 00 07 ...

Page 19: ...ON QTY REMARKS FROM TO FIG 310 228 30105 01 MUFFLER CP 1 310 320 228 34201 11 MUFFLER COVER CP 1 310 340 228 35006 03 GASKET 1 310 350 002 19080 00 NUT 2 310 354 003 20080 00 SPRING WASHER 2 310 360 011 00600 10 FLANGE BOLT 4 310 DY30 DY35 DY41 DY42 19 00 07 ...

Page 20: ...SECTION 3 INTAKE and EXHAUST GROUP FIG 320 DY30 DY35 DY41 DY42 20 00 07 A B C 380 350 STD 2 Stage Flat Pleated Oil Bath 2 Stage Oval 550 ...

Page 21: ...C 5 228 32710 08 OIL PAN CP 1 320B 7 228 32805 08 PACKING 1 320A 228 32720 08 PACKING 1 320B 13 246 32653 08 WING NUT CP 1 320C 520 228 32801 07 ELEMENT 1 STD 2 Stage flat pleaated 320A 228 32600 08 ELEMENT 1 Oil Bath 320B 262 32601 07 ELEMENT 1 2 Stage oval 320C 530 228 32601 18 ELEMENT 1 320B 550 228 92301 03 LABEL air cleaner 1 320A 228 92306 03 LABEL air cleaner 1 320B 243 72305 03 LABEL air c...

Page 22: ...SECTION 4 GOVERNOR GROUP FIG 400 DY30 DY35 DY41 DY42 22 00 07 155 ...

Page 23: ...910 01 GOVERNOR SLEEVE CP 1 400 180 228 42904 02 CONTROL LINK 1 400 185 023 00800 10 SPACER 1 400 186 006 26100 50 O RING 1 400 320 231 43311 01 SPEED CONTROL 1 CP 1 400 330 228 45003 03 KNOB 1 400 340 020 00800 50 WASHER 1 400 350 020 00800 10 WASHER 1 400 355 021 70800 10 FRICTION WASHER 1 400 360 004 31063 50 SCREW 1 400 365 014 90600 70 ADJUSTING SCREW 1 400 367 041 12200 10 BLIND PLUG 1 400 3...

Page 24: ...SECTION 5 COOLING and STARTING GROUP FIG 500 DY30 DY35 DY41 DY42 24 00 07 ...

Page 25: ...90 005 30040 81 KEY 1 500 200 228 54201 21 STARTING PULLY compl 1 500 210 228 50101 00 RECOIL STARTER AY 1 500 1 106 50116 08 SPIRAL SPRING 1 500 2 107 50121 08 REEL compl 1 500 3 228 50110 08 STARTER ROPE 1 500 4 206 50101 08 STARTER KNOB 1 500 5 106 50128 18 RATCHET 2 500 6 106 50132 08 FRICTION SPRING 1 500 7 106 50136 18 RETURNSPRING 1 500 8 106 50144 08 FRICTION PLATE 1 500 9 106 50185 08 THR...

Page 26: ...SECTION 6 FUEL LUBRICANT GROUP FIG 600 DY30 DY35 DY41 DY42 26 00 07 ...

Page 27: ... 1 600 114 001 13082 00 BOLT and WASHER AY 1 600 001 13082 50 BOLT and WASHER AY 1 Electric Start 600 115 056 10800 10 HOSE CLAMP 2 600 118 001 13081 80 BOLT and WASHER AY 2 600 119 003 10080 00 WASHER 2 600 250 228 63201 10 NOZZLE HOLDER AY 1 600 1 228 63211 08 NOZZLE 1 600 260 228 65004 03 GASKET nozzle 1 600 265 002 38060 00 FLANGENUT 2 600 270 228 63610 01 OIL GAUGE CP 1 600 280 243 66001 01 B...

Page 28: ...SECTION 6 FUEL LUBRICANT GROUP FIG 600 DY30 DY35 DY41 DY42 28 00 07 ...

Page 29: ...L FILTER BRACKET 1 Electric Start DY41 DY42 600 411 001 13086 50 BOLT and WASHER AY 1 600 414 020 00601 10 WASHER 1 Electric Start 600 415 056 60001 70 CLAMP 1 Electric Start 600 430 228 63302 01 INJECTION PIPE CP 1 DY30 DY35 600 231 63301 01 INJECTION PIPE CP 1 DY41 DY42 600 435 228 65020 03 RUBBER PIPE 1 Electric Start 600 445 222 65006 03 GROMMET 1 600 600 228 64301 00 OIL FILTER AY 1 600 610 9...

Page 30: ...SECTION 6 FUEL LUBRICANT GROUP INJECTION PUMP FIG 610 DY30 DY35 DY41 DY42 30 00 07 ...

Page 31: ...610 5 228 63105 08 O RING 1 DY30 DY35 DY41 610 300 228 63110 10 INJECTION PUMP AY 1 DY42 610 1 228 63119 08 PLUNGER AY 1 DY42 610 2 228 63103 08 DELIVERY VALVE 1 DY42 610 3 228 63124 08 SPRING VALVE 1 DY42 610 4 222 63105 08 GASKET 1 DY42 610 5 228 63105 08 O RING 1 DY42 610 25 228 63112 08 BOLT 1 DY42 610 26 228 63116 08 GASKET 2 DY42 610 27 228 63113 08 BOLT 1 DY42 610 28 211 63212 08 GASKET 1 D...

Page 32: ...SECTION 6 FUEL LUBRICANT GROUP FIG 620 DY30 DY35 DY41 DY42 32 00 07 Without Starting Motor ...

Page 33: ... compl 1 DY41 DY42 620 400 228 62106 10 FUEL FILTER AY 1 620 3 243 62101 08 CUP 1 620 4 228 62108 08 RINGNUT 1 620 5 228 62109 08 O RING 1 620 6 228 62110 08 ELEMENT 1 620 410 228 67630 01 FUEL FILTER BRACKET 1 620 411 001 13086 50 BOLT and WASHER AY 1 620 412 001 13082 00 BOLT and WASHER AY 1 620 413 001 13061 80 BOLT and WASHER AY 1 620 420 150 75201 03 CLAMP 1 620 DY30 DY35 DY41 DY42 33 00 07 ...

Page 34: ...SECTION 7 ELECTRIC DEVICE GROUP FIG 700 DY30 DY35 DY41 DY42 34 00 07 201 202 203 200 210 ...

Page 35: ... SCREW 3 700 90 228 75002 01 CLAMP CP 1 700 140 002 18080 00 NUT 2 700 160 003 20080 00 SPRING WASHER 2 700 200 228 40630 01 CONTROLBOX 1 700 201 001 13082 00 BOLT and WASHER AY 1 700 202 001 13061 20 BOLT and WASHER AY 1 700 203 001 13062 00 BOLT and WASHER AY 1 700 210 073 20010 90 LABEL starter switch 1 700 220 066 00003 30 SWITCH 1 700 1 066 00099 80 KEY 2 700 291 228 71901 01 REGULATOR CP 1 3...

Page 36: ...SECTION 7 ELECTRIC DEVICE GROUP STARTER MOTOR FIG 710 DY30 DY35 DY41 DY42 36 00 07 ...

Page 37: ...SET 1 710 9 210 70545 08 GEAR CASE AY 1 710 10 210 70540 08 BRUSH 2 710 11 210 70537 18 REAR COVER AY 1 710 12 210 70542 08 REAR COVER METAL 1 710 13 210 70551 08 BLIND COVER 1 710 14 210 70546 08 SHIFT LEVER KIT 1 710 15 210 70548 08 MAGNETIC SWITCH AY 1 710 17 210 70549 08 BOLT 2 710 25 210 70533 08 THRUST WASHER KIT 1 710 26 210 70535 08 FIELD COIL 1 710 27 210 70508 08 SCREW 4 710 28 210 70543...

Page 38: ...SECTION 8 ACCESSORIES GROUP FIG 800 DY30 DY35 DY41 DY42 38 00 07 LOOSE SHIP PARTS 20 30 ...

Page 39: ...CTION 8 ACCESSORIES GROUP REF PART NO DESCRIPTION QTY REMARKS FROM TO FIG 10 228 90301 10 ACESSORY TOOL KIT 1 800 20 228 46002 23 RETURNSPRING 1 800 30 207 26001 03 KEY 1 800 DY30 DY35 DY41 DY42 39 00 07 ...

Page 40: ...PRINTED IN THE USA ...

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