SECTION 3: I
NSTALLATION
19
3.4.3 Variable Frequency Drive (VFD)
Below is the recommended cable of the various con-
nections for VFD:
• Line Power Supply
Input Wire Size Requirements
3.4.4 Repeater
Below is the recommended cable for the various con-
nections to the repeater:
• Line Power Supply
The power connection should be made with cable,
size 18 AWG.
• RS485 Repeater Communications
Note:
Use the same polarity throughout the network
segment.
3.5 Electrical Installation Requirements of
CORAYVAC
®
Modulating Heating Control
• CORAYVAC
®
and COMPLETE™ Modulating Heat-
ing Control Panel
Controller panel must be feeding from a local fused
isolator for a total amperage not exceeding 20 A.
Notes:
• The total added current load for each individual
relay must not exceed 6 A.
• The total added current load for all 4 relays must
not exceed 20 A.
3.6 Pump Requirements
The vacuum pump is powered directly from the Vari-
able Frequency Drive (VFD). If pump wiring length is
greater than 100' (30 m), a load reactor (P/N
100610XX) is required. Maximum distance with load
reactor is 400' (120 m). Consult factory if distance
required is greater. The VFD will be energized via a
Modbus command from the control board.
VFD
Wire Size
1 HP 120V
12 AWG
1 HP 230V 1ph
12 AWG
1 HP 230V 3ph
12 AWG
1 HP 230V 1ph
12 AWG
1 HP 230V 3ph
12 AWG
1 HP 460V 3ph
12 AWG
2 HP 460V 3ph
12 AWG
Description
Single twisted pair, low capacitance
(12pF), CL2P, 22 AWG (7x30), TC
foam FEP, plenum rated cable
Conductor
22 AWG (7x30) stranded copper (tin
plated) 0.030 in. (0.762 mm) O.D.
NOTE 24 AWG can be used for seg-
ments <200’ (60.7 m).
Color Code
Black/White
Twist Lay
2 in. (50.8 mm) lay on pair 6 twists/
foot (20 twists/meter) nominal
Shielding
Aluminum/Mylar shield with 24 AWG
(7x32) TC drain wire
Jacket
SmokeGard (SmokeGard PVC)
0.021 in. (0.5334 mm) wall
0.175 in. (4.445 mm) O.D.
Halar (E-CTFE) 0.010 in. (0.254 mm)
wall 0.144 in. (3.6576 mm) O.D.
DC
Resistance
15.2 Ohms/1000’
(50 Ohms/km) nominal
Capacitance 12.5 pF/ft (41 pF/meter) nominal con-
ductor to conductor
Characteris-
tic Impedance
100 Ohms nominal
UL Tempera-
ture Rating
SmokeGard 167°F (75°C)
Halar -40 to 302°F (-40 to 150°C)
Listing
UL: NEC CL2P, or better
Suggested
Manufacturer
Belden
DANGER
Electrical Shock Hazard
Disconnect electric before service.
Controller must be properly grounded to an
electrical source.
Failure to follow these instructions can
result in death or electrical shock.
Summary of Contents for CORAYVAC
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Page 69: ...SECTION 8 PROGRAMMING AND TROUBLESHOOTING THE SYSTEM 65 THIS PAGE LEFT INTENTIONALLY BLANK ...
Page 71: ...SECTION 9 TROUBLESHOOTING 67 FIGURE 26 Vacuum pump does not turn on ...
Page 75: ...SECTION 9 TROUBLESHOOTING 71 FIGURE 31 Burner troubleshooting in manual mode ...
Page 77: ...SECTION 9 TROUBLESHOOTING 73 After 45 second prepurge burners do not light continued ...
Page 81: ...SECTION 9 TROUBLESHOOTING 77 FIGURE 36 Air Pressure Switch alarm ...
Page 83: ...SECTION 9 TROUBLESHOOTING 79 FIGURE 38 Repeater troubleshooting ...
Page 85: ...SECTION 9 TROUBLESHOOTING 81 BACnet MS TP troubleshooting continued ...
Page 109: ...SECTION 13 TOUCHSCREEN TREE 105 Touchscreen Tree Overview continued ...
Page 111: ...SECTION 13 TOUCHSCREEN TREE 107 FIGURE 47 Maintenance Unit FIGURE 48 Alarms ...
Page 113: ...SECTION 13 TOUCHSCREEN TREE 109 FIGURE 51 Configuration Zones FIGURE 52 Configuration Unit ...
Page 115: ...SECTION 13 TOUCHSCREEN TREE 111 FIGURE 55 Touchscreen System FIGURE 56 Touchscreen Setup ...
Page 118: ...ROBERTS GORDON CORAYVAC MODULATING HEATING CONTROL CONTROLLER INSTALLATION MANUAL 114 ...