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ROBEL 13.45SKS Vers. 01, Operating Manual, Page: 13 / 83

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ROBEL 13.45SKS Vers. 01 Operating Manual Download Page 13

2. Safety

Danger from electrical

voltage

►

Switch off the engine and allow it to cool down before

refill-ing, do not pour fuel over a hot engine or the exhaust.

►

Refuel in a well-ventilated area with the engine stopped.

►

Do not smoke when handling fuel.

►

Keep fuel well away from naked flames and sparks.

►

Avoid repeated or prolonged contact with skin or breathing

of vapor.

►

Be careful not to spill fuel when refuelling

►

Refill fuel only with suitable filling devices (e.g. funnel).

►

Wipe up spills immediately.

►

Ensure any spilled fuel has fully evaporated before starting

the engine.

►

After refuelling, make sure the tank cap is closed properly

and securely.

►

Before starting the machine, move it at least 3 m away

from the refuelling point.

►

Under no circumstances start the machine if:

•

Fuel has been spilled onto it. In this case wipe up all

traces of fuel.

•

Fuel has been spilled onto the user or the user’s clothing.

In this case the user must change their clothing.

►

Fuel leaks. Regularly check the tank cap and fuel lines for

leakages.

►

Keep fuel out of reach of children.

If the fuel tank is overfilled, heat subsequently generated may

cause the fuel to expand and emerge through openings in the

filler cap.

►

Do not overfill the tank so that fuel rises up into the filler

neck.

Some parts may be live and may cause severe to fatal

injuries when getting in contact with them.

►

Work on the electrical system only by authorised electrical

engineers.

►

Rectify faults (contact faults, external damage to cables or

housings, etc.) straight away.

►

Before working on the electrical system: Shut off the power

supply to the system, switch off the drive and disconnect the

power supply.

►

During work on the electrical system: Do not touch any live

lines.

►

Check earthing cables are securely seated and complete.

►

Check that the connecting surfaces of the earthing cables

are clean and free from corrosion.

Danger from noise

13

Summary of Contents for 13.45SKS Vers. 01

Page 1: ...OPERATING MANUAL 13 45SKS Vers 01 Rail Head Grinding Machine ...

Page 2: ...ion of original operating manual Status 22 11 2017 Version 2 2017 Robel Bahnbaumaschinen GmbH These operating instructions were produced in accordance with the current state of technology at the time of printing The right to change on the basis of further developments is reserved Dimensions and weights are approximated Photographs show special layouts in some cases 2 ...

Page 3: ...rmation on particular types of dangers 12 2 10 Accident prevention 14 2 11 First Aid 15 2 12 Fire safety 15 3 Technical data 17 3 1 Drive 17 3 2 Grinding spindle 17 3 3 Dimensions 17 3 4 Filling quantities 17 3 5 Weight 17 3 6 Abrasives 18 3 6 1 For rail head widths up to 75 mm 18 3 6 2 For rail head widths up to 120 mm 18 3 6 3 Cup wheel for frog noses optional 18 3 7 Plunging depth 18 3 8 Digita...

Page 4: ...ding handle on the right 40 6 3 2 Variant with guiding handle on the left 43 6 4 Fitting additional equipment 44 6 4 1 Removing the carrying handles 44 6 4 2 Fitting additional equipment 44 6 5 Mounting the guide rollers 45 6 5 1 Removing the guide rollers 45 6 5 2 Fitting the guide rollers 46 6 6 Adjusting the spacing of the guide rollers 47 6 7 Adjusting the friction of the depth feed 48 6 8 Che...

Page 5: ... Maintaining the spark plug 71 7 3 Lubrication 74 7 4 Changing the abrasive 75 7 5 Tensioning the V belt 76 7 5 1 Checking V belt tension 77 7 5 2 Adjusting V belt tension 78 7 5 3 Replacing the V belt 80 7 6 Cleaning and care 80 8 Troubleshooting 81 9 Environmental protection and disposal 82 9 1 Environmental protection 82 9 2 Disposal 82 10 Appendix 83 10 1 CE Declaration of Conformity 83 5 ...

Page 6: ...turer s or sub contractor s specifications whichever limitations are the most stringent must apply The buyer must provide all necessary machinery equipment and material resources for putting the delivered product into operation and training staff He must also make available un restricted safe and sufficiently long track and work sections on which staff can learn how to operate and use the delivere...

Page 7: ...ified above is not designated and endangers the lives and health of operating and maintenance personnel as well as the material property of the operator The manufacturer of the product declares himself free from liability for damage to people or property belonging to the operator or a third party if the product is not used as specified operating and maintenance personnel have not read and understo...

Page 8: ...first aid box signal and telecommunications equipment additional warning devices protective clothing safety notices etc Unless otherwise agreed no fittings of this nature are provided with the goods delivered Furthermore it is the buyer s responsibility to demonstrate that the goods delivered have been accredited for use by the ap propriate authority Any documentation to be provided by the manufac...

Page 9: ... prevent damage to the material assets of the operating company DANGER Indicates that non compliance with the in structions will result in death or severe irre versible injuries of the operating personnel WARNING Indicates that non compliance with the in structions may result in death or severe irre versible injuries of the operating personnel CAUTION Indicates that non compliance with the in stru...

Page 10: ...he operator is obliged to actually fit the designated pro tective devices during operation or to leave them in the predetermined factory position The person commissioned to carry out maintenance must refit the protective devices after completing his work 2 6 Safety regulations The necessary requirements for protecting life health material property and the environment when handling the product must...

Page 11: ...erning the product and additional equipment Physical and mental fitness Power of concentration sense of responsibility reliability Necessary national requirements qualifications minimum age No influence of alcohol medicines drugs or fatigue etc 2 8 Personal protective equipment The approved personal protective equipment has to be used when operating and maintaining the product Wear protective helm...

Page 12: ...to cool down Check the engine regularly and rectify any faults found straight away e g damage leaks Listen out for unusual noises or vibrations etc Perform maintenance work only with the engine switched off Watch out for hot components The ignition cable carries high voltage to the spark plugs Le thal electric shocks may result if the ignition cable or spark plug is touched when the engine is runn...

Page 13: ... Fuel has been spilled onto the user or the user s clothing In this case the user must change their clothing Fuel leaks Regularly check the tank cap and fuel lines for leakages Keep fuel out of reach of children If the fuel tank is overfilled heat subsequently generated may cause the fuel to expand and emerge through openings in the filler cap Do not overfill the tank so that fuel rises up into th...

Page 14: ...achievable Wear padded gloves During the work process incorporate vibration free activi ties that place mainly dynamic demands on muscles The majority of the components and parts used are subject to special regulations for collection and disposal Dispose of components according to material groups steel plastics oils etc Collect waste oil in line with the relevant regulations and dispose of it acco...

Page 15: ...ediately to prevent a fire hazard or risk of slipping Keep suitable oil binding agents and cleaning agents at hand Before leaving the product perform the following checks It has been shut down properly It is secured against moving unintentionally Tools and accessories are stowed away safely Use only machines appliances and tools that work proper ly Rectify smaller faults straight away in order to ...

Page 16: ...ading of a fire In addition all measures required to prevent the development or spreading of a fire must be taken in individual cases In general any fires that occur are to be fought only with powder extinguishers General The following fire safety measures must be adhered to Use only approved fire extinguishers powder type extin guishers of the prescribed fire protection class Check the fire extin...

Page 17: ...pprox 1 7 l h Exhaust emissions Corresponds to Euro II 3 2 Grinding spindle Maximum speed of output shaft 4 500 1 min Mounting diameter for abrasive 30 mm Fastening thread M20 3 3 Dimensions Length 1 336 mm Width 530 mm Height 830 mm Distance between rollers 1 000 mm 3 4 Filling quantities Fuel 4 l Engine Engine oil SAE 15W 40 approx 0 6 l 3 5 Weight Standard version with monorail chassis with 59 ...

Page 18: ...abrasive discs must be ordered separately Cup wheel Outer diameter 90 mm Inner diameter 55 mm Height 65 mm Maximum permissible speed 10 600 U min 3 7 Plunging depth The plunging depth is controlled steplessly Plunging depth of the grinding spindle 0 70 mm 3 8 Digital tach hour meter Range Value Range Revolutions per minute RPM 0 60 000 RPM Max value of revolutions per minute 0 60 000 RPM ever reac...

Page 19: ...so na tional statutory regulations as well as basic health and safety requirements Sound pressure level Sound pressure level LA eq LC peak Grinding 103 8 dB 110 2 dB Vibration according to Hand Frequency weighted vibration acceleration Arm Vibrations test report in m s2 dated 13 12 10 Vector sum 6 5 m s2 Assessment of the noise level for personnel requires consideration of the actual working envir...

Page 20: ...the left side Fig 1 Structural gauge Version with guiding handle on the left side Grinding of rail head and rail head side surface on land side Fig 2 Structural gauge Version with guiding handle on the left side Grinding of rail head and rail head side surface on track side 20 ...

Page 21: ...de Fig 3 Structural gauge Version with guiding handle on the right side Grinding of rail head and rail head side surface on land side Fig 4 Structural gauge Version with guiding handle on the right side Grinding of rail head and rail head side surface on track side 21 ...

Page 22: ...ngle rail travelling gear roller bearing mounted with wheels of insulating material Easily changeable guide rollers Insulated outrigger pluggable on both sides Simple adjustment of the depth setting friction Push fit carrying handles the fastening holes also act as holders for additional equipment Modular design alteration of grinding spindle to other di ameters is possible See following figure Fi...

Page 23: ...inding Machine 1 Guiding handle infinitely adjustable 2 Handwheel height adjustment 3 Drive motor 4 Carrying handles pluggable 5 Place to attach carrying handles and additional equipment 6 Guide roller isolated 7 Grinding spindle 8 Clamping lever for guiding handle 23 ...

Page 24: ...n variants 4 3 1 Guide rollers Standard guiding system For all work on rails outside of the switch area Fig 7 Standard guiding system Universal guiding system Particularly suitable for grinding switches Fig 8 Universal guiding system 24 ...

Page 25: ... differs from the 150 mm variant only in the size of the cover of the abra sive If necessary a switchover to the alternative variant is possible by exchanging both V belt cover and the hood of the abrasive Fig 9 Version for abrasive of 150 mm diameter Fig 10 Version for abrasive of 125 mm diame ter 25 ...

Page 26: ...e on the right side Fig 11 Guiding handle on the right side The guiding handle on the right side is infinitely adjustable The desired angular position is locked via a clamping lever see Ch 6 3 1 Guiding handle on the left side Fig 12 Guiding handle on the left side The guiding handle on the left side is locked in two positions by a latch see Ch 6 3 2 26 ...

Page 27: ... elements Fig 13 Control elements 1 Handwheel height adjustment 2 Handle recoil starter 3 Engine switch 4 Carrying handles 5 Guiding handle 6 Clamping lever for guiding handle 7 Gas lever 8 Fuel tap 9 Friction adjustment for depth feed 27 ...

Page 28: ...4 Description of machine 4 5 Accessory to order Abrasive discs cup wheel and steel brush Fig 14 Ø 150 mm Fig 15 Ø 125 mm Fig 16 Ø 90 mm conical or cylindrical 28 ...

Page 29: ...4 Description of machine Fig 17 Steel brush 29 ...

Page 30: ...6 Signs and Labels 4 6 1 Signs and Labels used Fig 18 Label Instructed personnel only Fig 19 Type label Example Fig 20 Label Do not turn machine on this side Fig 21 Label Read and obey instructions Fig 22 Label Crushing hazard 30 ...

Page 31: ...on of machine Fig 23 Label Fuel and tank capacity Fig 24 Label Engine Robel 190 Fig 25 Label EN 13977 Fig 26 Homologation number France only Fig 27 Label Direction of rotation Fig 28 Label Logo of manufacturer 31 ...

Page 32: ...4 Description of machine Fig 29 Label Wear eye protection Regularly check that all signs and labels are present and intact Replace signs and labels if necessary 32 ...

Page 33: ...abel Wear eye protection 2 Label Engine Robel 190 6 Type label 3 Label Read and obey instructions 7 Label Crushing hazard 4 Label Logo of manufacturer 8 Do not turn machine on this side Fig 31 Left side 1 Label Direction of rotation 3 Homologation number France only 2 Label EN 13977 4 Label Instructed personnel only 33 ...

Page 34: ...ds between the rails of the track and grabs the guiding handle with both hands or when appropriate has one hand on the guiding handle and the other on the handwheel for depth feed In this way the rail head and its inner shoulder can be conven iently reached by tilting the grinding machine towards the op erator The operator stands beside the machine one hand grasping the guiding handle and the othe...

Page 35: ...e abrasives in a dry place making sure they do not come in contact with moisture oil or grease 2 Store the abrasives in appropriate shelves or containers in such a way that on the one hand they cannot be damaged and on the other hand they can easily be unloaded with out relocating Older stock ought to be used first 3 Observe the following rules for storage Keep the abrasives in a dry and frost fre...

Page 36: ... turn the fuel tap to OFF CLOSED Close the tank cap securely when trans porting the machine to prevent fuel from spilling out Keep the machine horizontal to prevent fuel from spilling out The temperature range for transporting the machine is 20 C to 70 C The machine can be transported on all transport routes without incurring any damage if it is properly tied down and in its origi nal packaging 36...

Page 37: ...ne is not running the tach hour meter displays the actual amount of operating hours When the engine is running the tach hour meter dis plays the actual RPM of the engine To view stored max RPM 1 Press button 2x The display shows 2 RPM and the max RPM stored Fig 34 Max RPM stored If no button is pushed for around 8 seconds the display automatically switches back to standard mode 37 ...

Page 38: ...g 35 Setting for two stroke engines Fig 36 Setting for four stroke engines Change settings 1 Press the button 1 time The display shows 1P1r or 2P1r 2 Press the button again and hold for around 4 seconds The display flashes 3 Press the button 1 time The display is showing the other setting By pushing the button again the display toggles between the two settings 4 Set 1P1r for two stroke engines or ...

Page 39: ...e is outside the protective hood it can be easily damaged when being put on to the rail Make sure the abrasive is completely retracted inside the protective hood before the machine is placed on the rail 1 Before placing the machine onto the rail raise the abrasive until completely retracted inside the protective hood see arrow by turning the handwheel of the feed spindle coun ter clockwise Fig 37 ...

Page 40: ...ushing hazard When the clamping lever of the guiding handle is released the machine can tip over uncon trolled Limbs could be crushed as a result Hold the machine tight and secure it be fore releasing the clamping lever Be aware that when the clamping lever is released the weight of the machine can not be held at the guiding handle 1 Release the clamp 1 Fig 38 Releasing the clamp The locking of th...

Page 41: ...6 Commissioning Fig 39 Moving the guiding handle into the desired position 3 Tighten the clamp Fig 40 Tightening the clamp The height of the guiding handle is adjusted 41 ...

Page 42: ...6 Commissioning Fig 41 Side grinding handle on the right 42 ...

Page 43: ...eft 1 Operate the latch 1 by foot Fig 42 Operating the latch The locking 2 of the guiding handle is released 2 Move the guiding handle into the slewed position for the side grinding see illustration below Fig 43 Handle on left in position for side grind ing 43 ...

Page 44: ...16 open ended spanner loosen the lock nut of screw 1 counter clockwise 1 With the AF 16 open ended spanner loosen the screw 1 counter clockwise Fig 44 Removing the carrying handle 2 Pull out the carrying handle 3 Remove the second carrying handle in the same way 6 4 2 Fitting additional equipment 1 Insert the additional equipment into the hole 2 Tighten the screw clockwise with the AF 16 open ende...

Page 45: ... their frogs for example The work sequence is always the same and is explained below using the example of conversion to the uni versal guiding system Tools required AF 19 open ended spanner 6 5 1 Removing the guide rollers 1 Loosen and remove screw AF 19 1 counter clockwise ensuring the disc 2 stays in place Fig 45 Removing the guide rollers 1 Hexagon screw AF 19 2 Washer 3 Splined shaft 4 Guide r...

Page 46: ...guide rollers 4 into the holder ensuring correct orientation of the splined shaft 3 Fig 46 Fitting the guide rollers 1 Hexagon screw AF 19 2 Washer 3 Splined shaft 4 Guide rollers 2 Screw in and tighten clockwise the hexagon screw 1 with disc 2 from the other side 46 ...

Page 47: ...he open ended spanner to unscrew the hexagon screw 1 counter clockwise on the guide roller of the standard guiding system Fig 47 Adjusting the guide roller spacing 2 If present remove the outer distance disc 2 3 Remove the guide roller 3 4 Remove the desired number of distance discs 4 from the shaft 5 5 Push the guide roller back onto the shaft 6 Put the removed distance discs on the outside and t...

Page 48: ...h level so that the grinding spindle does not move downwards unintentionally when the engine is first started Fig 48 Depth feed 1 Depth feed handwheel 2 Bellows 3 Knurled nut for adjusting the friction Increasing the friction Turn the knurled nut 3 clockwise as seen from above Decreasing the friction Turn the knurled nut 3 counter clockwise as seen from above Fig 49 Adjusting handwheel friction 48...

Page 49: ...alanced abrasives are used the values for hand arm vibration will be exceeded Do not use abrasives with an unbalance in excess of 2 m s2 1 Check the abrasive pad for tightness 2 Perform the following checks Visual inspection Check the abrasive pads for cracks or other damage frac tures and adequate height Check safety devices for correct seating and integrity Check the drive V belt of the abrasive...

Page 50: ... at regular intervals Fig 50 Air filter 1 Latch tabs 5 Paper element 2 Air filter cover 6 Air filter body 3 Foam element 7 Air duct 4 Screen grid 1 Press the latch tabs 1 on the top of the air cleaner cover 2 and remove the cover 2 Remove the foam element 3 from the air cleaner cover 3 Remove the grid 4 from the paper element 5 4 Check both elements to be sure they are clean and in good condition ...

Page 51: ...eral times on a hard surface to remove dirt 2 Foam Element 3 Wash the element in a solution of household detergent and warm water then rinse thorough ly or wash in non flammable or high flash point solvent Al low the element to dry thoroughly 3 Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during initial start up if too much oil is left in the foam or th...

Page 52: ...operated with a sufficient amount of oil Check the oil level on horizontal ground and with the en gine stopped 1 Check the oil level on horizontal ground and with the en gine stopped 2 Remove the oil filler cap 1 and wipe the dipstick clean Fig 51 Checking the oil level 3 To check the oil level insert the oil filler plug dipstick into the oil filler neck as shown without screwing it in and then re...

Page 53: ...an adverse effect on the service life of the engine Do not use non soluble oils or two stroke oils 4 dipstick remove the oil filler plug dipstick and top up with the recommended oil as far as the upper limit 3 Do not overfill Recommended oil SAE 15W 40 5 Re insert the oil filler plug dipstick 1 53 ...

Page 54: ...ot to spill any petrol when refill ing Before starting the engine without fail ensure any area of spilled fuel is totally dry and the fuel vapours have evaporated Avoid repeated or prolonged fuel contact with the skin and avoid breathing in its fumes Store petrol safely out of the reach of chil dren Refuelling NOTICE Risk of engine damage Contaminated petrol can lead to engine damage Do not use an...

Page 55: ...rting the engine 6 9 Starting the engine WARNING Risk of accident If the friction setting on the depth feed is too low on starting the engine the grinding disc may be lowered unintentionally due to the vibrations The grinding disc then acts like a friction wheel and sets the machine in motion along the rail Make sure the abrasive is retracted right to the top Use the knurled nut to adjust the hand...

Page 56: ... devices are fitted WARNING Risk of injury Danger of getting caught or abrasions if the abrasive is touched when the engine is start ed Do not reach into the danger zone Be aware that the abrasive rotates as soon as the engine starts even during start up Preparing to start 1 The throttle lever should always be set to idle 2 Set the engine switch 1 to ON Fig 53 Engine switch 1 in Position ON 1 Engi...

Page 57: ... engine is warm or the air temperature is high Best starting conditions when engine is al ready warm Set the throttle lever to half position half throttle 1 Open fuel tap 2 Position as shown in figure Fig 54 Open fuel tap 2 1 Engine switch in Position ON 2 Fuel tap in position ON open 2 Push the throttle lever 1 beyond the full throttle position to Choke Fig 55 Throttle lever 1 in Choke position 5...

Page 58: ...arter If you just let go of the starter handle after the start up pro cess it can get damaged Do not allow the starter handle to snap back against the engine but move it back gently 3 Pull the starter handle 1 gently several times until the engine briefly fires Fig 56 Pull starter handle 4 Set the throttle lever to Full throttle and vigorously pull the starter handle all the way The engine starts ...

Page 59: ...engine but move it back gently NOTICE Risk of damage to the recoil starter If you just let go of the starter handle after the start up pro cess it can get damaged Do not allow the starter handle to snap back against the engine but move it back gently 3 Pull the starter handle gently two times 4 Set the throttle lever to Full throttle and vigorously pull the starter handle all the way The engine st...

Page 60: ...sive can turn freely and without hindrance 2 Make sure that no one is standing in the danger zone di rection of possible flying debris 3 Taking all safety precautions into account carry out a test run for at least one minute 4 Take notice of the course of the grinding spindle and any unusually strong vibrations 5 If the abrasive is not running properly stop the motor im mediately emergency stop bu...

Page 61: ...g calls for skilled and precise lowering of the grinding spindle 2 Use the handwheel to adjust the depth feed of the grinding spindle 6 12 Switching off the engine NOTICE Risk of engine damage The engine can be damaged if it is stopped suddenly when operating at a high speed Before switching off the engine when it has been running at high speed and under full load reduce its speed and al low it to...

Page 62: ...chine is put out of the rail 1 Before the machine is lifted from the rail turn the hand wheel of the feed spindle counter clockwise to raise the abrasive until it is completely inside the protective hood see arrow Fig 58 Abrasive is completely retracted inside the protective hood Increasing the friction of the depth feed WARNING Risk of accident If the friction setting on the depth feed is too low...

Page 63: ... friction 6 14 Unrailing the machine CAUTION Risk of injury The machine is too heavy for one person Risk of spinal injury Only transport the machine with a suitable lifting device a crane or at least three people Hook suitable means of attachment into the lifting bow and lift the machine from the rail with a suitable lifting device 63 ...

Page 64: ...ation 1 Use only the recommended lubricants and when carrying out repairs use only original spare parts This is important firstly for warranty cases and second ly to enhance the operational reliability of the product Correct ordering of spare parts is an essential contribu tion to a speedy delivery of spare parts and conse quently to the economic viability of the product 2 When you order spare par...

Page 65: ...ating fuel filter hours Valve clear Check adjust 3 ance Every 150 Idle RPM Adjust 3 operating hours Every 200 Spark plug Replace operating hours Every 2 years Fuel hose Replace 1 Service more frequently when operating the engine in ex tremely dusty areas 2 Under heavy duty conditions and high outdoor tempera tures change the engine oil every 25 hours 3 These servicing points should only be carried...

Page 66: ... chapter 7 1 see also the en gine manufacturer s original operating instructions ROBEL recommends replacing air filters and spark plugs at regular intervals in line with the specifications in the maintenance schedule Only perform the described cleaning proce dures on air filters and spark plugs in an emergency i e if no spare parts are available 7 2 1 Checking the oil level 1 Check the oil level o...

Page 67: ...n adverse effect on the service life of the engine Do not use non soluble oils or two stroke oils 4 dipstick remove the oil filler plug dipstick and top up with the recommended oil as far as the upper limit 3 Do not overfill Recommended oil SAE 15W 40 5 Re insert the oil filler plug dipstick 1 67 ...

Page 68: ...aled con tainer to your local waste oil collection point Drain the oil while the engine is still warm to ensure speedy and complete draining 1 Turn the fuel tap to the OFF position so that no fuel can leak out 2 Place a large container pan etc Fig 62 Changing the oil 1 Oil filler plug dipstick 2 Oil filler neck 3 Upper limit 3 Remove the oil filler plug dipstick 1 and tilt the engine towards the o...

Page 69: ... cleaning the air filter insert NOTICE Risk of increased engine wear If the engine is operated without an air filter particles of dust can enter the combustion chamber Scoring of the en gine moving parts occurs pistons and cylinders The engine loses compression and hence performance Never leave the engine running without the air filter NOTICE Risk of damaging the air filter If compressed air is us...

Page 70: ...ir cleaner cover 2 and remove the cover 2 Remove the foam element 3 from the air cleaner cover 3 Remove the grid 4 from the paper element 5 4 Check both elements to be sure they are clean and in good condition 5 Reinstall the grid over the paper element Make sure that the grid completely surrounds the paper pleats 6 Reinstall the foam element in the air cleaner cover 7 Set the paper element and sc...

Page 71: ...h point solvent Al low the element to dry thoroughly 10 Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during initial start up if too much oil is left in the foam or the oil could saturate the paper element making the engine inoperable 11 Wipe dirt from the air filter body 6 and cover using a moist rag 12 Be careful to prevent dirt from entering the air d...

Page 72: ...be careful not to touch the silencer 1 Remove the spark plug connector 2 Clean the surrounding area of the spark plug 3 Remove spark plug connector 4 Unscrew the spark plug with a suitable spark plug wrench 1 Fig 64 Remove spark plug 5 Visually inspect the spark plug Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped 6 Measure the spark plug gap with a feele...

Page 73: ...ure that the sealing washer is satisfactory then screw the spark plug back in by hand to avoid cross threading When installing a new spark plug tighten 1 2 turn after it seats to compress the sealing washer When reinstalling the original spark plug tighten 1 8 to 1 4 turn after the spark plug seats to compress the sealing washer 9 After the spark plug is seated tighten it with a spark plug wrench ...

Page 74: ...er moving parts as necessary After every 50 operating hours lubricate both grease nipples on the spindle housing with slide bearing grease e g SHELL Retinax A Fig 66 Feed upper grease nipple Fig 67 Feed lower grease nipple The ball bearings of the rollers and the engine drive shaft are maintenance free 74 ...

Page 75: ...ended spanner 1 Insert the AF 30 open ended spanner 2 into the slot in the protective hood and engage the spanner flats on the grind ing shaft 2 Loosen and unscrew the central nut counter clockwise with the AF 30 spanner 1 3 Remove the abrasive 4 Push a new or desired abrasive onto the shaft 5 Screw on the M20 nut and tighten it clockwise to 60 to 100 Nm with the AF 30 spanner 75 ...

Page 76: ...istance discs which are inserted or removed from between the bevel discs Fig 69 Distance discs Fig 70 Engine side belt pulley layout 1 Upper conical disc 2 Lower conical disc 3 Distance discs 4 Hexagon screws 5 Reserve distance discs Re tension the belt when the machine is new and after about five used abrasives and every time the V belt is replaced 76 ...

Page 77: ...nd unscrew the three AF 13 hexagon screws coun ter clockwise Fig 71 Fixing screws arrows for V belt cover version with 150 mm diameter abrasive Fig 72 Fixing screws arrows for V belt cover version with 125 mm diameter abrasive 2 Remove the cover and place it to one side Fig 73 Depressing middle of V belt arrow with the finger 77 ...

Page 78: ...al disc 2 4 Push the V belt to the side 5 Remove the distance discs between the conical discs Note down how many 6 Remove the upper conical disc 7 Remove any distance discs above the upper conical disc Increasing the V belt tension 1 Remove one or two distance discs between the conical discs 2 If two distance discs are removed place one distance disc above the upper conical disc and one below the ...

Page 79: ...e screw holes are in alignment and the screws can be inserted without any difficulty 1 Insert any upper distance discs there may be 2 Insert the upper conical disc 3 Insert the inner distance discs 4 Re engage the V belt 5 Insert the lower conical disc 6 Insert any lower distance discs there may be 7 Insert four AF 13 screws and tighten clockwise 79 ...

Page 80: ...ting into the motor silencer air filter carburettor and articulated joints of the product Do not use any solvents or aggressive combustible clean ing fluids Do not use petrol for cleaning Do not use a jet of water or a high pressure washer NOTICE Risk of engine damage Dirt or dust adhering to the cylinder fins can cause piston seizure because heat cannot be dissipated Keep the cylinder fins free o...

Page 81: ...t throttle lever to Full throttle rpm minimum throttle See engine manufacturer s operat ing instructions for other possible causes of faults Engine gets hot poor perfor Chocked fuel filter Clean fuel filter mance Engine runs unevenly with poor Chocked air filter Clean air filter see Ch 7 2 3 performance Engine does not develop peak Exhaust or cylinder outlet port is Remove and clean exhaust re pow...

Page 82: ...the ground or get into the drains 9 2 Disposal The disposal of the product including machine parts engine oil and fuel will depend upon the local regulations for waste disposal If the product reaches the end of its life cycle ensure a safe and proper disposal particularly of parts or substances which are harmful for the environment These include among oth ers fuel lubricants and plastics 1 Since t...

Page 83: ...usf 1 folgenden elnschläglgen Bestlmmungen entspricht 2006 421EG m IIte fo lov ng pro llfsapplylr1011 rt aux disposper r1 sulvant Angewandte harmonlsierte Normen DIN EN ISO 12100 2011 Applied harmonlzød ndar s DIN EN 13977 2011 Norm ha rmonlsées appliquées Bevollmächtigt für die techn Dokumentation Mag Bernhard Lair Responsible perl nlor technicaldoc 1 n lIon AbL Technische Dokumentation P S ne ch...

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