Roadstar CD-910DVD Service Manual Download Page 1 | Manualshive

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Roadstar CD-910DVD Service Manual Download Page 1

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CD-910DVD

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Summary of Contents for CD-910DVD

Page 1: ...Service Manual CD 910DVD R CD 910DVD Service Manual CD 910DVD ...

Page 2: ......

Page 3: ...ck Diagram 6 Alignment Locations 7 Alignment Procedures 8 Printed Circuit Boards 10 Wiring Diagram 17 Exploded Views Panel 18 Exploded View Parts Lists Panel 19 Exploded Views Cabinet 20 Exploded View Parts Lists Cabinet 21 Schematic Diagram 23 Electrical Parts List 29 Specifications 34 ...

Page 4: ...Tooth Bracket and the Tune Top Tooth Slide off the Nut and the Stop Washer then remove the Brass Bush and the Tuning Shaft Tuner 9 Remove the screw I and two screws J from on the right bracket then remove the Tune FIX Support Remove the screw K from on the right bracket and remove three screws L from under the right bracket and remove the 2BND Tuner and the Tuner Support 10 Remove two screws M fro...

Page 5: ...4 DISASSEMBLY DIAGRAM ...

Page 6: ...W Power source voltage DC 14 4V Backup voltage is the same as this AF load impedance 4 ohm pure resistance Balance Center position of level Tone Center position The signal strength read in this section is voltage on the antenna Test Diagram 4 SPEAKER VTVM DISTORTION METER 2 SPEAKER FRONT SPK SPK FL RL SPR MAIN UNIT AM SG VTVM ANTANNA DUMMY FM SG MODULATOR STEREOS MPX ANT FRONT SPK SPE FR RR 4 SPEA...

Page 7: ...6 BLOCK DIAGRAM ...

Page 8: ...Step Generator Coupling Generator Setting Display Setting Adjustment Remark IF FM RF signal Generator to Antenna Input 10 7 MHz Sweep output 30dB µV 98 1 MHz T102 Adjust so that maximum AF output power and minimum distortion 76 kHz pilot Modulation Signal generator to antenna receptacle 75 kHz Dev 90 for L only or R only pilot level 10 98 1 MHz VR2 Adjust to 76 kHz Stereo Separation Signal Generat...

Page 9: ...enerator Display Setting Adjustment Remark IF AM RF Signal Generator to Antenna 450 kHz Sweep Output 60dB µV 530 kHz T101 Adjust so that maximum left and right are symmetrical FREQ Low FREQ High 530 kHz 1710 kHz T106 CT103 RF Signal Generator to antenna receptacle 600 kHz Int 400Hz 30 Mod output 20dB mV 600 kHz T107 CT102 Adjust AF output power for maximum RF Count Signal Generator To antenna rece...

Page 10: ...9 PRINTED CIRCUIT BOARDS MAIN BOARD TOP VIEW ...

Page 11: ...10 MAIN BOARD BOTTOM VIEW ...

Page 12: ...11 KEY BOARD TOP VIEW ...

Page 13: ...12 KEY BOARD BOTTOM VIEW ...

Page 14: ...13 DISPLAY BOARD TOP VIEW ...

Page 15: ...14 DISPLAY BOARD BOTTOM VIEW ...

Page 16: ...15 REMOTE BOARD TOP VIEW ...

Page 17: ...16 REMOTE BOARD BOTTOM VIEW ...

Page 18: ...17 WIRIN DIAGRAM ...

Page 19: ...18 EXPLODED VIEW PANEL ...

Page 20: ...OP1202 L Up Spring Ring EQ DSP Knob L Up S OP1202 MODE RDM MON Knob S OP1202 L Up BND EJ PWR Knob L Up S OP1202 REL Knob S OP1202 RE Knob Spring Back Light For EQ DSP Knob SPY WHT Key Board Encoder SRGP200200 ALPS Screw Ø2 6X6 PH ST Black Screw Ø2X8 BH ST Black 53 C1844 819 51 C1824 80S 51 C1826 00 52 C1833 80S 52 C1839 00 52 C1832 80S 52 C1828 82S 52 C1842 00 52 C1829 81S 52 C1827 86S 52 C1830 81...

Page 21: ...20 EXPLODED VIEW CABINET ...

Page 22: ... Lock Spring Ø0 4 Hook Tooth Bracket Black TUNE Top Tooth TUNE Spring Ø0 8 Tuning Shaft Tuner Brass Bush OPC128 52 2BANDS Tuner MGJ03CE 1B4 5T 7640 Tuner Support Tuner FIX Support Deck Front Bracket 1 0MM G S S Deck Rear Bracket R Deck Rear Bracket L Transistor Holder Philips 0 8MM 22PIN Socket JENSEN MCC8526 IC Mounting TDA7375 51 C1823 80S 51 C1822 00 61 C1803 00 61 C1817 00 61 C1814 00 61 C1801...

Page 23: ...crew Ø2 X 4 PH ST Screw Ø2 6 X 4 PH MS Screw Ø2 6 X 4 BH MS Screw Ø2 6 X 4 KH MS Screw Ø2 6 X 4 PH TAPTITE Screw Ø2 6 X 6 BH MS Screw Ø2 6 X 8 BH MS Screw Ø2 6 X 10 BH ST Screw Ø2 6 X 14 BH ST Screw Ø3 X 5 KH MS 39 C1823 00 49 03012 12 35 40026 00 35 50001 00 34 68701 00 40 02004 05 40 02604 00 40 02604 01 40 02604 02 40 02604 03 40 02606 01 40 02608 01 40 02610 01 40 02614 01 40 03005 03 ...

Page 24: ...23 SCHEMATIC DIAGRAM MAIN BOARD MTR AMP ...

Page 25: ...24 SCHEMATIC DIAGRAM MAIN BOARD MCU ...

Page 26: ...25 SCHEMATIC DIAGRAM MAIN BOARD DVD ...

Page 27: ...26 SCHEMATIC DIAGRAM MAIN BOARD POWER ...

Page 28: ...27 SCHEMATIC DIAGRAM KEY DISPLAY BOARD ...

Page 29: ...28 SCHEMATIC DIAGRAM REMOTE BOARD ...

Page 30: ...3 03355 01 03 04040 00 03 04558 26 03 04580 00 03 05954 00 03 06040 00 03 06043 00 KRC231S SOT 23 TR BD435 TO 126 SAMSUNG TR 2SA812 TR CHIP 2SB1132Q ROHM KTA1385D Y DPAK TR KTC3265 Y TRANSISTOR 2SC3875G TR CHIP 3904 SOT23 TR CHIP 3906 SOT23 TR KTC4375 Y SOT 89 TR 8050C TO 92 B TR 8550C TO 92 B TR 9011G SAM SUNG TR 9018G SAM SUNG TO 92 B CHIP IN4001 SOD 106 DIO CHIP RLS4148 1206 ROHM DIODE IN5401 C...

Page 31: ...3331 00 05 63391 00 05 63471 00 05 63472 01 BA6209N SIP 10PIN ROHM W8961416DH 6 TSOP II 54PIN I C TDA 7377 PWR TC74HCU04AFN SOL 14PIN KIA 78L05F SOT 89 REGULATOR LC 78L18 IC PCF8563P WM8728 SSOP 20PIN AM29LV800BT 90 TSOP 48 DVD218 IC MB510 FUJITSU FPT 08P M01 IC W78E65P 40 PLCC 44 DVD218 MCU CRYSTAL HC 49 US 12MHZ CRYSTAL 27M HC 49 US CRYSTAL 32 768KHZ SMT CER CAP 330PF NPO CER CAP 56P NPO 5 CER C...

Page 32: ...06 63227 01 07 05010 10 07 05100 00 07 05471 54 07 63000 00 07 63100 00 07 63101 00 07 63102 00 07 63103 00 07 63104 00 07 63105 00 07 63106 00 07 63113 00 07 63122 00 07 63122 01 07 63123 00 CHIP 0 047µF 10 X7R 0603 SMT CHIP CAP 0 47µF 20 X7R 0603 SMT CHIP CAP 560PF 5 NPO 0603 SMT CHIP CAP 680PF 5 NPO 0603 SMT CHIP CAP 82PF 5 NPO 0603 SMT CHIP 8200F 10 X7R 0603 SMT E CAP 1µF 16V Ø3 5X5MM E CAP 10...

Page 33: ...07 63510 00 07 63511 00 07 63512 00 07 63562 00 07 63563 00 07 63681 00 07 63682 00 07 63750 00 07 63822 00 CHIP RES 150Ω 5 0603 SMT CHIP RES 1 5kΩ 5 0603 SMT CHIP RES 15kΩ 5 0603 SMT CHIP RES 150kΩ 5 0603 SMT CHIP RES 1 8kΩ 5 0603 SMT CHIP RES 22Ω 5 0603 SMT CHIP RES 220Ω 5 0603 SMT CHIP RES 2 2kΩ 5 0603 SMT CHIP RES 22kΩ 5 0603 SMT CHIP RES 220kΩ 5 0603 SMT CHIP RES 2 4kΩ 5 0603 SMT CHIP RES 2 7...

Page 34: ...T50 26B SEMI FIXED V6ER PV3 IS B10K 3H S FIXED SC 065 B5K 6MM W O 3H 6 1 1 1 1 1 4 2 3 15 1 2 1 1 1 1 1 1 PC BOARD ASSY KEY BOARD LED1 16 C201 C202 R209 210 R211 R202 4 5 8 212 R214 VOL 02 01112 02F 05 63104 02 06 16106 02 07 63000 00 07 63100 00 07 63101 00 07 63561 00 11 02180 337 16 01107 00K 18 00163 00 25 M0218 16 SMD LED BR1112H RED STANLEY CHIP CAP 0 1µF 20 Y5V 0603 SMT E CAP 10µF 16V Ø3 5X...

Page 35: ...3 LCD BL U101 C102 3 C101 S2 R107 10 R111 2 4 R101 2 R113 RES 02 00062 07 02 01007 09 03 75823 00 05 63104 02 05 63821 00 07 63000 00 07 63101 00 07 63103 00 07 63681 00 07 63683 00 11 02181 307 16 01230 00K E S D DIODE NNCD6 2G 5PIN CD1007 B LIGHT WHITE IC LC75823W SANYO SQFP80 CHIP CAP 0 1µF 20 Y5V 0603 SMT CHIP 820PF 5 0603 SMT CHIP RES 0Ω 5 0603 SMT CHIP RES 100Ω 5 0603 SMT CHIP RES 10kΩ 5 060...

Page 36: ... 20kHz Stereo Separating FM 30 dB at 1kHz Signal to Noise Ratio FM Better than 50 dB Output Power 2 X 25 OR 4 X 7 W Speaker Output Impedance 4 To 8 ohm Power Source DC 12V Negative ground Frequency Range FM 87 5 108MHz MW 522 1620 kHz Sensitivity FM 3 µV S N 30dB MW 32 dBµ S N 20 dB Specifications are subject to change without notice ...

Page 37: ...TOR HOLDER PHILIPS 0 8M 0 004KG 1 E2361 CASING 39 B1415 00 WIRE CLIP 1 0MM 0 013KG 1 E2361 CASING 39 C1801 01 TUNER SUPPORT 1 E2361 CASING 39 C1802 01 TUNER FIX SUPPORT 1 E2361 CASING 39 C1803 01 TOOTH BKT BLACK 0 007KG 1 E2361 CASING 39 C1806 00 HOOK 0 009KG 2 E2361 CASING 39 C1808 00 LCD COVER FOR LED BL 0 033KG 1 E2361 CASING 39 C1812 00 FRONT DECK BRACKET 1 0MM G S S 0 052KG 1 E2361 CASING 39 ...

Page 38: ...SING 61 C1801 01 TOP CAB 0 15KG 1 E2361 CASING 61 C1803 00 RIGHT CABIENT 0 088KG 1 E2361 CASING 61 C1817 00 LEFT BKT 0 09KG 1 E2361 CASING 61 C1818 00 BOTTOM CAB 0 151KG 1 E2361 CASING 61 C1830 00 REAR BKT DVD Y WIRE 0 165KG 1 E2361 CASING 61 C1836 00 HEAT SINK Y 0 132KG 1 E2361 CASING 81 10006 00 DECK CABLE PAD 36X10X0 5 2 E2361 CASING 81 16903 01 PROTECT SHEET 40X20X0 3 3 E2361 CASING 81 69005 0...

Page 39: ... 81 05602 00 TUNNING ADAPTOR WASHER 1 E2361 CASING2 81 78203 00 BLACK CUSHION FOR REMOTE 1 E2361 CHASSIS1 01 00231 00 KRC231S SOT 23 1 E2361 CHASSIS1 01 00435 00S TR BD435S NPN TO 126 FAIRCHLD 1 E2361 CHASSIS1 01 00812 00 TR 2SA812 3 E2361 CHASSIS1 01 01132 00 TR CHIP 2SB1132Q ROHM 2 E2361 CHASSIS1 01 01385 00 KTA1385D Y DPAK 1 E2361 CHASSIS1 01 03265 00 TR KTC3265 Y 2 E2361 CHASSIS1 01 03875 07 T...

Page 40: ...HASSIS1 03 02408 01 IC AT24C08 SOIC ATMEL 1 E2361 CHASSIS1 03 03355 01 IC M3355 PQFP 216PIN ALI 1 E2361 CHASSIS1 03 04040 00 IC CD4040 S016MB 1 E2361 CHASSIS1 03 04558 26 I C NJM4558M SOP 8 3 E2361 CHASSIS1 03 04580 00 NJM4580M SOP 8PIN 1 E2361 CHASSIS1 03 05954 00 BA5954FP HSOP 28PIN 1 E2361 CHASSIS1 03 06040 00 I C KIA 6040P 1 E2361 CHASSIS1 03 06043 00 I C KIA 6043S 1 E2361 CHASSIS1 03 06209 00...

Page 41: ... E2361 CHASSIS1 05 63104 02 CHIP CAP 0 1uF 20 Y5V 0603 SMT 91 E2361 CHASSIS1 05 63105 00 CHIP CAP 105PF 25V Y5V 20 0603 SMT 18 E2361 CHASSIS1 05 63151 00 CHIP 150PF 5 NPO 0603 SMT 2 E2361 CHASSIS1 05 63152 00N CHIP CAP 1500PF 50V 5 NPO 0603 SMT 3 E2361 CHASSIS1 05 63153 01 CHIP 0 015uF 10 X7R 0603 SMT 2 E2361 CHASSIS1 05 63222 01 CHIP 2200PF 10 X7R 0603 SMT 5 E2361 CHASSIS1 05 63223 00 CHIP CAP NF...

Page 42: ...E CAP 47uF 16V 6X5 6 E2361 CHASSIS1 06 50334 03 E CAP 0 33uF 50V 4X5MM 2 E2361 CHASSIS1 06 50474 03 E CAP 0 47uF 50V 4X5MM 1 E2361 CHASSIS1 06 63227 01 E CAP 220uF 6 3V 6X5MM 5 E2361 CHASSIS1 07 05010 10 RES 1Ω 1 2W 1 E2361 CHASSIS1 07 05100 00 RES 10Ω 1 4 W 2 E2361 CHASSIS1 07 05471 54 CHIP RES 470Ω 1 10W 4 E2361 CHASSIS1 07 63000 00 CHIP RES 0Ω 5 0603 SMT 9 E2361 CHASSIS1 07 63100 00 CHIP RES 10...

Page 43: ...361 CHASSIS1 07 63302 00 CHIP RES 3K 5 0603 2 E2361 CHASSIS1 07 63330 00 CHIP RES 33Ω 5 0603 SMT 5 E2361 CHASSIS1 07 63330 04 CHIP CN34JT 33Ω 0603X4 SMT 3 E2361 CHASSIS1 07 63331 00 CHIP RES 330Ω 5 0603 SMT 5 E2361 CHASSIS1 07 63332 00 CHIP RES 3 3KΩ 5 0603 SMT 13 E2361 CHASSIS1 07 63333 00 CHIP RES 33KΩ 5 0603 SMT 5 E2361 CHASSIS1 07 63362 01 CHIP RES 3 6K 1 0603 SMT 1 E2361 CHASSIS1 07 63390 00 ...

Page 44: ...HIP INDUCTOR 1uH 10 WL322522 1ROK SMD 4 E2361 CHASSIS1 09 00100 54 INDUCTOR 10uH SMD 0805 2 E2361 CHASSIS1 09 00270 00 CHIP SGMI1608M2R7KT 3 E2361 CHASSIS1 09 00601 00 CHIP BGH2012B601LB 15 E2361 CHASSIS1 09 45010 30 SER FILTER SFU 450B 1 E2361 CHASSIS1 09 50107 05J CER FILTER LT10 7MA5 RED 2 E2361 CHASSIS1 09 70560 01 MICRO INDUCTOR 5 6UH 5 AXIAL 1 E2361 CHASSIS1 09 70680 01 MICRO INDUCTOR 6 8UH ...

Page 45: ...MM 1 E2361 CHASSIS4 07 63000 00 CHIP RES 0Ω 5 0603 SMT 2 E2361 CHASSIS4 07 63100 00 CHIP RES 10Ω 5 0603 SMT 1 E2361 CHASSIS4 07 63101 00 CHIP RES 100Ω 5 0603 SMT 5 E2361 CHASSIS4 07 63561 00 CHIP RES 560Ω 5 0603 SMT 1 E2361 CHASSIS4 11 02180 337 DVD218 KB D S 170X43X1 2MM 1 E2361 CHASSIS4 16 01107 02K TACT SW KIE KPT 1107CD 4 3M 2PIN RED 15 E2361 CHASSIS4 18 00163 00 ENCODER SRGP200200 ALPS 1 E236...

Page 46: ...HASSISD 05 00104 82 CER CAP 0 1uF 25V 1 E2361 CHASSISD 06 16108 00 E CAP 1000uF 16V 10X15MM 1 E2361 CHASSISD 12 20001 855 KF2000 CHOKE BOARD 48X40 1 E2361 CHASSISD 15 27012 10 RING COIL 27X12MM H TYPE XC 170 110uH 1 E2361 CHASSISD 33 00632 15 FUSE 15A 6 35X31 75MM 1 E2361 CHASSISD 33 10030 01 FUSE 1A 6 35X31 75MM 1 E2361 CHASSISD 39 80032 00 FUSE CRIMP FOR 8A 32MM FUSE 0 0035KG 4 E2361 CHASSISD 51...

Page 47: ...40W W O FUSE ROADSTAR 1 E2361 CHASSISW 31 16200 04 AWG 16 WIRE 200MM 5X5 YEL 1 E2361 CHASSISW 31 16200 10 AWG 16 5X10X200MM BLK 1 E2361 CHASSISW 31 19200 02 19X0 14X2MM WIRE 200MM RED 1 E2361 CHASSISW 32 02010 01 DVD201 VIDEO SCREEN WIRE 2M 1 B0494 PACKING 87 59305 01 12 PLUS SILVER BLK 1 B0494 PACKING 87 59307 01 GROUND SILVER BLK 1 B0494 PACKING 87 59308 01 MEMORY 12V SILVER BLK 1 B0494 PACKING ...

Page 48: ...NG 85 10065 01 POLYBAG 6 5X10 W PE O4 MARK 1 E2361 PACKING 85 12125 03 12X12 5 PE O4 LETTERING HOLE 1 E2361 PACKING 85 32512 01 POLY BAG 3 1 4 X 12 W PE 04 MARK 1 E2361 PACKING 85 35045 01 POLY BAG 3 1 2 X4 1 2 W PE 04 MARK 1 E2361 PACKING 86 03228 03 POLYFOAM NEW 1X2 1 E2361 PACKING 87 00410 15 1A FUSE LABEL WHIHE BLACK 1 E2361 PACKING 87 00422 10 15A FUSE LABEL WHT BLK 1 E2361 PACKING 87 00690 0...

Page 49: ...B B CTN 20 X 9 3 4 X 12 0 2 E2361 PACKING 92 C1002 002 BOM B0494 CD1002 VYZ WIRE LABEL ASSEMBLY 1 E2361 PACKING 99 00001 00 SILICA DESICCANT 1 E2361 RECEIVER 06 10476 01 E CAP 47uF 10V 4X7 MINI 1 E2361 RECEIVER 12 01351 396 PCB DVD135 IR 1 2 16X26 1 E2361 RECEIVER 25 01350 33 CD 3 5 WITH DOUBLE SHIELD 3M 1 E2361 RECEIVER 29 01201 00 IR RECEIVER GP1UM261XK SHARP 1 E2361 RECEIVER 40 12005 06 SCREW 2...

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