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RJG Sensor PreCheck, User Manual

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USER GUIDE

  

Testing and diagnostics.
Error Reporting.
Sensor Validation.

Training and Technology for Injection Molders

Summary of Contents for Sensor PreCheck

Page 1: ...USER GUIDE Testing and diagnostics Error Reporting Sensor Validation Training and Technology for Injection Molders...

Page 2: ...PRINT DATE 01 19 2021 REVISION NO 2 4 2...

Page 3: ...ON 2 RUN AN AUTOMATED SENSOR TEST 3 RUN A MANUAL SENSOR FORCE TEST 4 STRAIN GAGE SENSORS 4 PIEZOELECTRIC SENSORS 5 GENERATE AND DISTRIBUTE REPORTS 6 OVERVIEW 7 SENSOR PRECHECK HARDWARE 8 AP 32C 8 LYNX...

Page 4: ...AND INSTALL FROM TABLET 24 REFRESH APPLICATION 24 REFRESH SENSOR PRECHECK LIST 25 REFRESH SENSOR LIST 26 UPDATES 27 APPLICATION 27 FIRMWARE 27 TROUBLESHOOTING 29 STRAIN GAGE SENSORS 30 COMMUNICATION...

Page 5: ...it does not guarantee that the same results as those described herein will be obtained Nor does RJG Inc guarantee the effectiveness or safety of any possible or suggested design for articles of manuf...

Page 6: ...Sensors Basic Force Test Specifications Compatible Sensor Models Strain Gage LS B 127 50 125 500 2000 LS B 159 4000 LES B 127 50 125 500 2000 LES B 159 4000 MCSG B 60 50 250 MCSG B 127 125 500 2000 MC...

Page 7: ...CHECK QUICK START GUIDE START EQUIPMENT AND APPLICATION 2 RUN AN AUTOMATED SENSOR TEST 3 RUN A MANUAL SENSOR FORCE TEST 4 STRAIN GAGE SENSORS 4 PIEZOELECTRIC SENSORS 5 GENERATE AND DISTRIBUTE REPORTS...

Page 8: ...32C is off Connect the Lynx cable to the AP 32C 3 Lynx input and the sensor s to be tested ensure the provided USB WiFi adapter is inserted in the AP 32C USB port Select the RJG Sensor PreCheck 4 app...

Page 9: ...nt model s Select the appropriate response for the connected sensor s to continue Enter the 2 Mold Number in the provided field Select 3 Begin Automated Test to test the sensor s The 4 Progress Bar wi...

Page 10: ...E The application will time out if no signal is received from the sensor in a specified length of time be ready to apply force to the sensor s STRAIN GAGE SENSORS After completing an automated test se...

Page 11: ...adapter cable during multi channel piezoelectric sensor testing will create false test results After completing an automated test select 1 Test Basic and Device Force OR 2 Touch to Begin Force Test to...

Page 12: ...ted sensors Select the 1 share button located at the top right hand corner of the 2 completed test screen The 3 report screen will display Select the 4 email function from the 3 report screen Select 5...

Page 13: ...ARDWARE 8 AP 32C 8 LYNX SENSOR CABLE 9 TABLET 9 SENSOR PRECHECK APPLICATION 10 AUTOMATED SENSOR TEST 11 MANUAL STRAIN GAGE SENSOR FORCE TEST 12 MANUAL PIEZOELECTRIC SENSOR FORCE TEST 13 SENSOR TEST RE...

Page 14: ...CK 8 SENSOR PRECHECK HARDWARE AP 32C The 1 AP 32C verifies proper operation of Lynx cavity pressure sensors and includes the following 2 Lynx Connector 3 Power Supply Connector 4 Power Supply Indicato...

Page 15: ...or testing TABLET The tablet provided with the AP 32C is preloaded with the Sensor PreCheck application and provides a user interface for testing sensors and generating sensor test reports Refer to th...

Page 16: ...reCheck application tests labels and generates a report for up to 30 sensors simultaneously The application provides the following tests 1 Automated Sensor Tests Multiple or Single Sensor Manual 2 Str...

Page 17: ...EST The automated sensor test will test each sensor connected to the Sensor PreCheck simultaneously for the following 3 Zero Shift for Strain Gage only 4 Drift for Piezoelectric Sensors only 1 Communi...

Page 18: ...er for the Sensor PreCheck to evaluate if the sensor is detecting force NOTE The application will time out if no signal is received from the sensor within a specified length of time be ready to apply...

Page 19: ...out if no signal is received from the sensor within a specified length of time be ready to apply force to the sensor s The manual piezoelectric sensor force test will display a 2 test in progress pag...

Page 20: ...is outside normal but not in an Alert range The 6 single sensor test results page indicates if the tested sensor has passed communication gage wire zero shift strain gage only drift piezoelectric only...

Page 21: ...share button to view a sensor test report after completing sensor testing Reports detail 2 incomplete tests 3 alerts 4 warnings and the 5 number of sensors that passed testing The reports also show i...

Page 22: ...S 2 F S PASS FAIL LES B 159 4000 PASS FAIL 5 F S 2 F S 2 F S PASS FAIL MCSG B 60 50 250 PASS FAIL 20 F S 15 F S 15 F S PASS FAIL MCSG B 127 125 500 2000 PASS FAIL 9 F S 6 F S 6 F S PASS FAIL MCSG B 1...

Page 23: ...17 RJG INC SENSOR PRECHECK USER TOOLS USER TOOLS AUTOMATED SENSOR TESTS 18 MULTIPLE SENSORS 18 MANUAL SENSOR FORCE TESTS 19 STRAIN GAGE SENSORS 19 PIEZOELECTRIC SENSORS 20 SENSOR TEST REPORTS 21...

Page 24: ...er selection If desired enter the mold number in the 2 Mold Number field Select 3 Begin Automated Test to test all sensors The 4 Progress Bar will indicate the test progress Wait for the test to compl...

Page 25: ...Force 2 Touch to Begin Force Test 3 Force Test All NOTE The application will time out if no signal is received from the sensor in a specified length of time be ready to apply force to the sensor s Sel...

Page 26: ...llowing 1 Test Basic and Device Force 2 Touch to Begin Force Test 3 Force Test All NOTE The appli cation will time out if no signal is received from the sensor in a specified length of time be ready t...

Page 27: ...lect either 2 NO to remain connected or YES to disconnect from the Sensor PreCheck and email the report NOTE The email button must be selected to generate the report if the email button is not selecte...

Page 28: ...USER TOOLS RJG INC SENSOR PRECHECK 22...

Page 29: ...PRECHECK SETTINGS SETTINGS INSTALLATION AND SETUP 24 APPLICATION DOWNLOAD AND INSTALL FROM TABLET 24 REFRESH APPLICATION 24 REFRESH SENSOR PRECHECK LIST 25 REFRESH SENSOR LIST 26 UPDATES 27 APPLICATI...

Page 30: ...Applications icon from the tablet home page Select the 2 Play Store from the list of Apps Enter 3 Sensor PreCheck in the search bar Select the 4 Sensor PreCheck application Select 5 Install from the...

Page 31: ...ted Sensor PreCheck does not appear on the list of Sensor PreChecks swipe the tablet screen in a downward motion to 1 refresh the application for any recently added or removed Sensor PreCheck systems...

Page 32: ...nsors appear upon application start up or if a recently connected sensor does not appear on the list of sensors select 1 Retest to refresh the application for any recently added or removed sensor conn...

Page 33: ...ET ON PAGE 24 FIRMWARE Firmware updates for the Sensor PreCheck are installed from the tablet Open and connect to the Sensor PreCheck Select the 2 UPDATE FIRMWARE button Any firmware updates will be p...

Page 34: ...SETTINGS RJG INC SENSOR PRECHECK 28...

Page 35: ...RS 30 COMMUNICATION FAILURE 30 GAGE WIRE TEST FAILURE 30 ZERO SHIFT FAILURE 30 FORCE TEST FAILURE 30 PIEZOELECTRIC SENSORS 31 COMMUNICATION FAILURE 31 FORCE TEST FAILURE 31 FORCE TEST PASS WITHOUT APP...

Page 36: ...test check the sensor pocket installation dimensions If the sensor fails again request an RMA for return from RJG ZERO SHIFT FAILURE Remove sensor from tool and retest Failure could be caused by prelo...

Page 37: ...the sensor from the tool and retest the sensor If the sensor passes check that the pin moves freely The pin should slide forward and backward easily The pin should also spin easily If the sensor fails...

Page 38: ...roved cleaner Follow instructions at https rjginc com paperclip product_downloads 547 cleaning connectors_cables pdf Retest after cleaning If the test fails after cleaning request an RMA from RJG 2 Si...

Page 39: ...inc com know how knowledge base RJG s searchable virtual help library Topics include Machine Interface eDART Data Manager Networking Sensor Communication Extracting eDART Data Advanced System Overview...

Page 40: ...UBLESHOOTING RJG INC SENSOR PRECHECK 34 CUSTOMER SUPPORT Contact RJG s Customer Support team by phone or email RJG Inc Customer Support P 800 472 0566 Toll Free P 1 231 933 8170 https rjginc com suppo...

Page 41: ......

Page 42: ...S E A PTE LTD Singapore Republic of Singapore P 65 6846 1518 sales sg rjginc com en rjginc com FRANCE RJG FRANCE Arnithod France P 33 384 442 992 sales fr rjginc com fr rjginc com CHINA RJG CHINA Chen...

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