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20

RITE-HITE VBR-300 DOK-LOK Owner’s Manual

Troubleshooting

General Diagnostic Information

Problem

Probable Cause

Solution

1

DOK-LOK

barrier does not raise and

lights do not flash.

Power source malfunction.

Check power source including building
circuit breaker, 1A fuse and 5A fuse on
power module.

Power module failure.

Verify the appropriate motor output LED is
lit when the LOCK button or UNLOCK
button is pressed.

Incorrect wiring.

Verify wiring per

Electrical Schematic

(Standard)

,

Figure 14, page 13

and

Electrical Schematic (Optional)

,

Figure 15,

page 14

.

2

DOK-LOK

lights are flashing, but

barrier does not raise/lower, to full
extent.

Blown fuse.

Check 5A fuse on power module. Replace
as required.

Low incoming voltage.

Verify incoming voltage at L1 and L2 is a
minimum of 110V. Do not power off a
control transformer from other equipment
unless properly sized for load.

Power module failure.

Verify the appropriate LED is lit when the
LOCK button or UNLOCK button is
pressed.

No push button inputs.

Check for defective push button board or
ribbon cable.

Hydraulic power unit defective.

Check hydraulic power unit,

Figure 23,

page 21

. Repair or replace as required.

Leak in hydraulic circuit.

Check all hydraulic hose and fittings for
leaks. Inspect lift cylinder for excessive oil.

Debris in roller track/base.

Clean debris from roller track and base.

Incorrect wiring.

Verify wiring per

Electrical Schematic

(Standard)

,

Figure 14, page 13

and

Electrical Schematic (Optional)

,

Figure 15,

page 14

.

3

DOK-LOK

vehicle restraint is

operational but barrier drops causing
lights to change and/or horn to sound
while trailer is being serviced.

Leak in hydraulic circuit.

Check all hydraulic hose and fittings for
leaks. Inspect lift cylinder for excessive oil.

Air in hydraulic system.

Cycle barrier up and down to purge
hydraulic system of excess air.

4

DOK-LOK

barrier is operational but all

lights are out.

Bulbs burnt out, loose or missing.

Check all bulbs and replace as required.

Damaged CPU module.

If the ISG and OSR LEDs are not flashing
while in the LOCKED position or the ISR
and OSG LEDs are not flashing while in
the UNLOCKED position, replace the CPU
module as required.

Incorrect wiring.

Verify wiring per

Electrical Schematic

(Standard)

,

Figure 14, page 13

and

Electrical Schematic (Optional)

,

Figure 15,

page 14

.

Summary of Contents for VBR-300 Dok-Lok

Page 1: ...Printed in U S A Publication No 1160 2001 RITE HITE Corp September 2001 Owner s Manual Serial No VB3001000 and UP...

Page 2: ...The RITE HITE products in this manual are covered by one or more of the following U S patents 4 379 354 4 443 150 4 472 099 4 560 315 RE 32 968 4 605 353 RE 33 154 4 634 334 4 692 755 4 843 373 5 212...

Page 3: ...DOK LOK vehicle restraint For best results have this product serviced by your authorized RITE HITE representative The VBR 300 DOK LOK vehicle restraint by RITE HITE is intended to provide a safer work...

Page 4: ...rocedures should be kept 5 Dock leveling devices that are structurally damaged or have experienced a sudden loss of support while under load such as might occur when a transport vehicle is pulled out...

Page 5: ...n flashing trailer secured and the outside will change from green to red flashing do not move trailer After the service is completed the dock attendant will have to depress the Unlock button which the...

Page 6: ...6 RITE HITE VBR 300 DOK LOK Owner s Manual Figure 2 VBR 300 DOK LOK Features...

Page 7: ...cations Refer to Figure 26 page 24 through Figure 29 page 30 Assemble Track To Base The VBR 300 DOK LOK vehicle restraint can be assembled with a 29 or 27 maximum height Refer to the RITE HITE Applica...

Page 8: ...Installation Instructions 1 Put DOK LOK vehicle restraint in place 2 Drill hole of 5 8 diameter and minimum of 4 5 8 deep Clean out hole 3 Insert anchor and drive flush with roller track plate making...

Page 9: ...e restraint disconnect power and ground leads to DOK LOK vehicle restraint and leveler NOTE 5 Figure 7 Due to actual conditions total mounting height may be different Refer to RITE HITE Application Gu...

Page 10: ...be hooked into one 1 20 amp branch circuit breaker per the 1999 National Electrical Code Paragraph 430 53 When in doubt call your RITE HITE representative or RITE HITE at 800 456 0600 The DOK LOK veh...

Page 11: ...truck seals or shelters installed or planned which are larger than standard Outside light sign location and mounting should be studied before proceeding to avoid interference NOTE 2 Figure 12 If requ...

Page 12: ...to be 3 4 or per local code NOTE 2 Figure 13 Refer to Figure 12 page 11 for sensing switch wire routing NOTE 3 Figure 13 AC motor rating 1 3 HP 120V 1PH 60 Hz 5 2A F L A reversible intermittent duty...

Page 13: ...RITE HITE VBR 300 DOK LOK Owner s Manual 13 Electrical Schematic Standard Figure 14 Electrical Schematic Standard...

Page 14: ...14 RITE HITE VBR 300 DOK LOK Owner s Manual Electrical Schematic Optional Figure 15 Electrical Schematic Optional...

Page 15: ...nst the dock bumpers secure the trailer by other means Be sure that the area around the R I G assembly is free of plates or other obstructions Always operate the DOK LOK vehicle restraint from the top...

Page 16: ...go to FAULT state otherwise go to Restraint LOCKED Restraint LOCKED Once the R I G is obstructed by the barrier a LOCKED condition exists Inside light is flashing green alerting the forklift operator...

Page 17: ...t operator that the trailer is not locked Outside light is flashing red alerting the truck driver not to move If the trailer is parked firmly against the dock bumpers go to HORN OVERRIDE state If not...

Page 18: ...means of securing the truck must be used i e wheel chocks Inside lights are flashing red and green alerting the forklift operator the trailer is secured by other means Outside light is flashing red a...

Page 19: ...akage Check oil fluid level 4 Inspect outside junction and light box They should be rigidly mounted If loose or damaged inspect all wires and wire connections 5 Check that all concrete anchor bolts ar...

Page 20: ...able Hydraulic power unit defective Check hydraulic power unit Figure 23 page 21 Repair or replace as required Leak in hydraulic circuit Check all hydraulic hose and fittings for leaks Inspect lift cy...

Page 21: ...magnet not present 12VDC 5 DOK LOK vehicle restraint inside red light and horn are pulsing Outside red light is flashing All buttons do not function Controls are in neutral state Contact your local r...

Page 22: ...22 RITE HITE VBR 300 DOK LOK Owner s Manual Figure 25 LED Status Chart...

Page 23: ...RITE HITE VBR 300 DOK LOK Owner s Manual 23 Notes...

Page 24: ...24 RITE HITE VBR 300 DOK LOK Owner s Manual Replacement Parts Standard VBR 300 Parts Figure 26 VBR 300 Standard Exploded View...

Page 25: ...d 6 32 x 5 8 long stainless steel 109130 15 3 Nut 6 32 stainless steel 58814 16 2 Sensing switch assembly includes lockwasher item 23 nut and four wire ties item 30 107122 17 4 Bolt flanged head 5 16...

Page 26: ...26 RITE HITE VBR 300 DOK LOK Owner s Manual VBR 300 Hydraulic Parts Figure 27 VBR 300 Hydraulic Parts...

Page 27: ...4 1 Fitting 4 o ring M 4 JIC F 107129 5 1 Fitting 4 o ring M 4 JIC M 107130 6 1 Hose 228 long includes six wire ties item 9 107115 7 1 Hose 244 long includes six wire ties item 9 107116 8 1 Mounting...

Page 28: ...28 RITE HITE VBR 300 DOK LOK Owner s Manual Electrical Replacement Parts Figure 28 VBR 300 Electrical Replacement Parts...

Page 29: ...14 1 Options module not included in STANDARD control box assembly 105448 15 1 Program configuration decal Consult RITE HITE for specific part 107 xxx 16 1 Full Load Amp and Voltage Decal Consult RITE...

Page 30: ...9 VBR 300 Miscellaneous Replacement Parts Item Qty Description Part Number 1 1 Interior Warning sign 56095 2 1 Narrow sign normal letters 56112 3 1 Narrow sign reverse letters 56113 4 1 VBR warning de...

Page 31: ......

Page 32: ...y RITE HITE EXPRESSLY DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS Non standard warranties if any must be specified by RITE HITE in writing In the e...

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