RITE-HITE Dok-Lok VBR-500 Owner'S Manual Download Page 1

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VBR-500

Dok-Lok

Vehicle Restraint

Owners Manual

This Manual Covers Restraints Built After Serial Numbers:

VB5001000 and up

PRINTED IN U.S.A.

RITE-HITE

PRINT SHOP

PUBLICATION NO. 1190

MAY 2014

MADE IN U.S.A.

Summary of Contents for Dok-Lok VBR-500

Page 1: ...BR 500 Dok Lok Vehicle Restraint Owners Manual This Manual Covers Restraints Built After Serial Numbers VB5001000 and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1190 MAY 2014 MADE IN U S...

Page 2: ...2 Pub No 1190 May 2014 RITE HITE VBR 500 DOK LOK Owner s Manual...

Page 3: ...two years parts and labor from date of shipment in accordance with Rite Hite s Standard Warranty Policy NOTICE TO USER Your local Rite Hite representative provides a Planned Maintenance Program P M P...

Page 4: ...eriorate or become unreadable RITE HITE Corporation does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE HI...

Page 5: ...kept 5 As with any piece of machinery dock equipment requires routine maintenance lubrication and adjustments Your local RITE HITE representative offers owners the option of a Planned Maintenance Prog...

Page 6: ...proper barrier engagement is that the trailer is parked firmly against a 4 trade standard thick dock bumper The activation deactivation is solely controlled from inside of the building by momentarily...

Page 7: ...SPRINGS Main Cylinder extends to position barrier outside of pit Return springs retract the main cylinder keeping the vertical barrier face in contact with the R I G R I G SENSOR Detects when the barr...

Page 8: ...s inside sign light box control box main cylinder return springs main cylinder R I G sensor lock limit switch barrier assembly lifting spring positioning cylinder brush seal stored limit switch mounti...

Page 9: ...barrier blocks the R I G assembly If a condition occurs that cannot be remedied by backing the trailer firmly against the dock bumpers secure the trailer by other means Be sure that the area around th...

Page 10: ...ED LOCK UNLOCK OVERRIDE HORN 3 2 1 GREEN RED FIGURE 5 RESTRAINT LOCKED Visually inspect to ensure that the DOK LOK barrier obstructs the R I G of the trailer being serviced before operating the dock l...

Page 11: ...alerting the truck driver not to move If the trailer is parked firmly against the dock bumpers go to OVERRIDE state If not press UNLOCK to clear the fault have trailer back up and repeat Restraint LO...

Page 12: ...rd i e wheel chocks Inside lights are flashing red and green alerting the forklift operator the trailer is secured by other means Outside light is flashing red alerting the truck driver not to move To...

Page 13: ...n and light box They should be rigidly mounted If loose or damaged inspect all wires and wire connections 5 Inspect switch wires from VBR 500 DOK LOK vehicle restraint to junction box Look for kinks c...

Page 14: ...able Hydraulic power unit Check hydraulic power unit Repair or replace as required 3 DOK LOK barrier is operational but all Bulbs burnt out loose or Check all bulbs and replace as lights are out missi...

Page 15: ...timeter to RX1 scale for Continuity Test 2 Attach multimeter leads to white and black wires of mag reed switch connector You should have no magnet present no meter reading magent present a Full Scale...

Page 16: ...linder to Retract CR1 Green Light Interlock Output CR2 Unidox Output CR3 Security System Output M1 Power Unit Run T Steady ON D Double Pulse F OFF P Pulsing Flashing TRUE when Unidox is enabled Varies...

Page 17: ...LOCK UNLOCK ISA2 HS 3 HS 2 HS 1 1 L 1 L 2 MCOM M 1 SCOM SOL1 SOL2 CR4 CR5 250v 1A Fast Blow 250v 15A Slow Blow M 1 SOL1 SOL2 BLK WHT 120 VAC 0 23 AMPS BLK WHT 120 VAC 0 23 AMPS Solenoid 1 Position Cyl...

Page 18: ...CR4 CR5 250v 1A Fast Blow 250v 15A Slow Blow M 1 SOL1 SOL2 BLK WHT 120 VAC 0 23 AMPS BLK WHT 120 VAC 0 23 AMPS Solenoid 1 Position Cyl Extend Solenoid 2 Position Cyl Float 10 Sol Com A 8 Sol1 9 Sol2 P...

Page 19: ...L 2 MCOM M 1 SCOM SOL1 SOL2 CR4 CR5 250v 1A Fast Blow 250v 15A Slow Blow M 1 SOL1 SOL2 BLK WHT 120 VAC 0 23 AMPS BLK WHT 120 VAC 0 23 AMPS Solenoid 1 Position Cyl Extend Solenoid 2 Position Cyl Float...

Page 20: ...In M Main RI Ramp In P Position Locking Cylinder Positioning Cylinder Solinoid Valve WSW SOL1 Position Cylinder Extend Check Valve System Relief 500 PSI Shuttle Valve WKH Solinoid Valve WSZ SOL2 Posit...

Page 21: ...er Solinoid Valve WKV SOL4 Lip Block Solinoid Valve WKC SOL3 Divert Valve NOTE Only Used With Combination Power Unit Check Valve System Relief 500 PSI Solinoid Valve WSW SOL1 Position Cylinder Extend...

Page 22: ...itioning Cylinder Solinoid Valve WKC SOL3 Divert Valve NOTE Only Used With Combination Power Unit Check Valve System Relief 500 PSI Solinoid Valve WSW SOL1 Position Cylinder Extend Shuttle Valve WKH S...

Page 23: ...May 2014 23 RITE HITE VBR 500 DOK LOK Owner s Manual OUTSIDE LIGHT BOX WIRING 40 Wire White Wire Red Wire 42 Wire White Wire Red Wire 41 Wire Red Lamp Green Lamp Light Box Cover FIGURE 17 OUTSIDE LIGH...

Page 24: ...y Adhesive Vinyl 1099 P N 51161 To Magnets Prior To Assembly 10 16 28 37 32 36 31 29 19 43 42 18 19 29 3 31 7 14 8 44 14 7 7 7 14 6 14 8 20 27 5 28 12 39 40 41 28 27 Torque To 73 Ft Lb Typ 4 Places 1...

Page 25: ...736 20 1 Lifting Spring 137309 21 2 Pan Head Screw 6 32 x 1 25L 116738 22 4 Nylock Nut 6 32 58814 23 2 Mag Reed Switch 134627 24 1 Magnet RIG Sensor 107121 25 2 Pan Head Screw 6 32 x 5L 109552 26 2 Fo...

Page 26: ...0 May 2014 RITE HITE VBR 500 DOK LOK Owner s Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 16 19 20 16 16 17 18 2 3 HYDRAULIC REPLACEMENT PARTS Haldex Before 11 21 13 NOTE Pit Style Leveler Powe...

Page 27: ...raulic Tank 9 1 Hose Assembly 38ID 18L 117527 10 1 Check Valve 11 1 System Relief Valve 12 1 Sequence Valve 13 1 90Deg Hydraulic Fitting 4 SAE M 4 JIC M 16920 14 1 Hose Assembly 25ID 10L 117523 15 1 H...

Page 28: ...YLE COMBINED POWER UNIT VERTICAL STYLE COMBINED POWER UNIT 2 RO To Leveler Main Cylinder 13 T To Leveler Power Unit Reservoir 14 P VBR6 14 LO To Leveler Lip Cylinder 13 M VBR6 20 14 LI 13 RI FROM LEVE...

Page 29: ...Fitting 6 MAORB 6 MJ 16917 11 4 Hirschmann Plug 117575 12 2 Flange Bolt 31 18 x 75L 142701 13 3 Fitting Straight 6 MORB 6 MJ 55386 14 3 Fitting Straight 4 MORB 4 MJ 117513 15 2 Plug 4 MORB 118307 16...

Page 30: ...aight Hydraulic Fitting 4 117513 5 3 Straight Hydraulic Fitting 6 117514 6 2 Hirschmann Plug Rect Harn Assy 117575 7 1 Valve Solenoid 2 118548 9 2 90Deg Hydraulic Fitting 4 SAE M 6 JIC M 55267 10 1 4...

Page 31: ...4 3 Straight Hydraulic Fitting 4 117513 5 3 Straight Hydraulic Fitting 6 117514 6 4 Hirschmann Plug Rect Harn Assy 117575 7 1 Valve Solenoid 2 118548 8 1 Valve Solenoid 4 118550 9 2 90Deg Hydraulic F...

Page 32: ...d 3 118549 4 3 Straight Hydraulic Fitting 4 117513 5 3 Straight Hydraulic Fitting 6 117514 6 3 Hirschmann Plug Rect Harn Assy 117575 7 1 Valve Solenoid 2 118548 9 2 90Deg Hydraulic Fitting 4 SAE M 6 J...

Page 33: ...00 105424 5 1 Lockout tagout warning decal 105430 6 1 VBR 500 Owner s manual Publication No 1190 Pub No 1190 MISCELLANEOUS REPLACEMENT PARTS LIST 10 8 1 8 4 5 10 4 3 6 25 12 25 4 PRINTED IN U S A RITE...

Page 34: ...r s Manual M1 SOL1 SOL2 21 22 22 23 light base control box 26 27 25 24 27 25 24 29 31 30 34 33 32 31 16 1 14 ga wire x 5 long with ring terminal existing black wire 3 10 2 17 14 12 13 19 20 4 6 7 8 9...

Page 35: ...specific part 107 xxx 15 1 Full Load Amp and Voltage Decal Consult RITE HITE for specific part 110 xxx 16 1 Horn 12VDC 57383 17 1 Wiring harness 105460 18 1 Grounding harness 105456 19 4 Screw panhead...

Page 36: ...cities and or specified design parameters and not otherwise abused Periodic lubrication and adjustment is the sole responsibility of the owner This warranty is Rite Hite s exclusive warranty RITE HITE...

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