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VBR-400 DOK-LOK

Vehicle Restraint

Owner’s Manual

Printed in U.S.A.

Publication No. 1165

October 2001

SERIAL NO. VBR4001000 AND UP

Summary of Contents for DOK-LOK VBR-400

Page 2: ...2 970 6 106 212 6 116 839 6 190 109 6 220 809 6 627 016 6 238 163 6 322 310 6 311 352 6 360 394 6 368 043 6 431 819 and pending U S and foreign patent applications RITE HITE LEVEL RITETM GUARDRITE SAF...

Page 3: ...does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE HITE Corporation also recommends the review and imple...

Page 4: ...d 4 Manufacturer s recommended periodic maintenance and inspection procedures in effect at date of shipment shall be followed and written records of the performance of these procedures should be kept...

Page 5: ...the R I G Rear Impact Guard of a trailer LOWER SPRING BAR This bar provides the bottom mount for the CARRIAGE RETURN SPRINGS and the CARRIAGE ASSEMBLY TOP STOP CARRIAGE ASSEMBLY The CARRIAGE ASSEMBLY...

Page 6: ...Barrier Return Spring Carriage Return Springs Carriage Assembly R I G Sensor Carriage Roller Assembly Lower Spring Bar Carriage Assembly Slope Extension Barrier Spring Covers and Integral Lip Guide Se...

Page 7: ...onents and determine their positions See Figure 3 7 RITE HITE VBR 400 DOK LOK Owner s Manual 6 5 4 May Be Shipped Together In A Box Or Separately Shipped In A Plastic Bag 3 1 2 Shipped In A Box Or Bag...

Page 8: ...TE HITE at 800 456 0600 DOK LOK Mounting Plate On new or remodeled pit construction using the com bined front pit curb angle and DOK LOK mounting plate makes good sense The 23 1 2 x 20 plate is welded...

Page 9: ...rch off required length NOTE Be careful to keep rollers on the axles Install roller track plate onto the dock face at specified location by welding to an embedded steel plate or by using the 15 concre...

Page 10: ...all all anchors and torque to 100 ft lbs See Figure 8 RITE HITE VBR 400 DOK LOK Owner s Manual Do not weld or torch cut in enclosed areas without proper ventilation Follow appropriate equipment manufa...

Page 11: ...ion it may be necessary to raise the leveler to install the DOK LOK carriage assembly 4 Using an appropriate lifting device position the DOK LOK carriage assembly above the roller track plate Lower th...

Page 12: ...f the DOK LOK The mirror image sign is usually mounted directly below the outside signal lights with the normal reading sign directly below Mount the inside sign next to or slightly above the control...

Page 13: ...o Wall IMPORTANT All Components Must Be Connected To A Safety Earth Ground Where Indicated This Ground Must Conform To The Latest N E C Section 250 81 Par a And Par c For Grounding Electrode System To...

Page 14: ...XX Key Wire Nut Connection Male Female Plug Connection Relay Base Number And Plug End Pin Out Connection To Customer Power Supply 120 Volt Single Phase 60 Hz 30 Amp Rated Fused Disconnect Supplied By...

Page 15: ...OK LOK vehicle restraints should be operated only by authorized personnel who have read and understand the Owner s Manual Call RITE HITE at 800 456 0600 with any questions FAILURE TO FOLLOW THESE PROC...

Page 16: ...ge to flashing green See Figure 17 OPERATION 1 Back truck tightly against dock bumpers 2 To secure a trailer press the LOCK button Inside and outside lights are steady RED while barrier is in motion T...

Page 17: ...by turning the HORN SILENCE SWITCH to HORN OFF Barrier will automatically retract to the stored position In a HORN OFF situation both of the inside lights RED and GREEN will flash the horn stops soun...

Page 18: ...oller track concrete anchor bolts if necessary 3 Grease rollers at fittings located on the top and bottom axle Use Mobilith SHC220 No 2 grease or equivalent temperature range lithium based grease Seve...

Page 19: ...nd replacing all light bulbs once per year Good housekeeping practices are the most commonly needed DOK LOK maintenance requirement Shipping and receiving docks are notorious for having wood scraps st...

Page 20: ...transformer Replace as required Module is defective See L E D Status Chart on page 22 to confirm inputs and outputs Replace as required 2 With R I G sensor SW1 is defective See L E D Status Chart on...

Page 21: ...Inside Red and Green Horn Silence switch is in Turn switch to NORMAL position and press lights are flashing however HORN OFF position UNLOCK to reset only if trailer is ready to unit is inoperable de...

Page 22: ...right side of the chart shows the L E D s when the system is in the Unlocked Position When the UNLOCK button is pushed the results are as shown in the next column where the system is in the Stored Pos...

Page 23: ...4 VDC Ground ICOM Inside light Common 14 VDC OCOM Outside Light Common 14 VDC SW POS Switch Positive Positive 14 VDC 100 mA PB COM Pushbutton Common Logic Common SW COM Switch Common Logic Common O T...

Page 24: ...wires 3 and 4 attached to the Bridge Rectifier 4 Attach a wire lead to the 3 wire and to the 4 wire These leads should be long enough to permit connection to jumper cables or directly to battery termi...

Page 25: ...NOTES 25 RITE HITE VBR 400 DOK LOK Owner s Manual...

Page 26: ...PLACEMENT PARTS CARRIAGE 1 3 2 8 9 6 7 11 10 55 14 13 12 25 28 29 26 24 19 5 15 4 21 20 35 36 53 45 40 44 46 End View Detail Carriage 48 49 51 18 16 37 37 37 38 42 23 17 41 39 22 22 38 43 50 27 31 33...

Page 27: ...nsor Lube Decal German 64315 16 1 Optional R I G Sensor Lube Decal Dutch 64316 16 1 Optional R I G Sensor Lube Decal Portuguese 64317 17 1 Standard No Step Warning Decal English 54126 17 1 Optional No...

Page 28: ...MENT PARTS CARRIAGE CONTINUED 1 3 2 8 9 6 7 11 10 55 14 13 12 25 28 29 26 24 19 5 15 4 21 20 35 36 53 45 40 44 46 End View Detail Carriage 48 49 51 18 16 37 37 37 38 42 23 17 41 39 22 22 38 43 50 27 3...

Page 29: ...00 39 1 Hex Nut 1 2 13 51547 40 1 Switch Mounting Bracket 18342 41 1 1 2 External Tooth Lockwasher 51771 42 1 Nylock Nut 1 2 13 UNC 51507 43 1 Switch SW1 with Mounting Nuts 17850 44 1 Lower Spring Bar...

Page 30: ...ht Base Light Base 14 Ga Blue Wire x 5 Lg With Ring Terminal Existing Black Wire 36 35 35 37 38 36 29 4 5 10 8 6 29 7 3 Inside Control Box NEMA 12 Rated 8 9 10 11 2 6 7 30 31 13 14 15 16 28 27 18 19 2...

Page 31: ...fier 35 Amp 50 P I V 65168 20 22 Female Terminal Spade 0 25 65090 21 2 Terminal Y Adapter 55725 22 1 Round Head Machine Screw 8 32 x 3 4 Long 51698 23 8 External Tooth Lockwasher 8 51839 24 7 Round He...

Page 32: ...VBR4001000ANDUP 3 Low Profile Outside Signal Light Box Complete 4 4 5 3 4 1 2 3 12 25 6 25 A B C A B C 10 8 6 INSIDE SIGN 10 5 25 25 7 8 OUTSIDE SIGNS REPLACEMENT PARTS LIGHT SIGN AND MANUAL LOW PROFI...

Page 33: ...gular Outside Sign Spanish 56703 7 1 Regular Outside Sign French Canadian 64298 7 1 Regular Outside Sign German 59156 7 1 Regular Outside Sign Dutch 59160 7 1 Regular Outside Sign Portuguese 18545 8 1...

Page 34: ...NOTES 34 RITE HITE VBR 400 DOK LOK Owner s Manual...

Page 35: ...35 RITE HITE VBR 400 DOK LOK Owner s Manual NOTES...

Page 36: ...ities and or specified design parameters and not otherwise abused Periodic lubrication and adjustment is the sole responsibility of the owner This warranty is RITE HITE s exclusive warranty RITE HITE...

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