RITE-HITE 4487000001 Page 34 Owner'S Manual Download

Page: 34 / 40

SHR-5000™ Dok-Lok

Owner's Manual

Rite-Hite

34 Publication:

AMEN00096 2018-05-30

PARTS
Electrical

307

301

308

104

102

705

706

103

DO NOT ENTER TRAILER

ENTER TRAILER

MIL

UKEE,

WISC

ONSIN 1-800-456-0600

OUTSIDE LIGHTS

UNLOCK

LOCK

DOK-LOK

310

311

SW1

R77

R76

R75

R74

R73

R72

R71

R70

R69

R68

R67

R66

R65

R64

R63

R62

R61

R60

R59

R58

R57

R56

R55

R54

R53

R52

R51

R50

R49

R48

R47

R45

R44

R43

R42

R41

R40

R39

R38

R35

R34

R33

R32

R31

R30

R29

R28

R27

R26

R25

R24

R23

R22

R21

R20

R19

R18

R17

R16

R15

R14

R13

R12

R11

R10

D77

D76

D75

D74

D73

D72

D71

D70

D69

D68

D67

D66

D65

D62

D61

C29

C16

C15

C13

C12

C11

C10

D10

D11

D12

D13

D14

D15

D16

D17

D18

D19

D20

D21

D22

D23

D24

D25

D26

D27

D28

D29

D30

D31

D32

D33

D34

D35

D36

D37

D38

D39

D40

D41

D42

D43

D44

D45

D46

D47

D48

D49

D50

D51

D52

D53

D54

D55

D56

D57

D58

D59

D60

D63

D64

503

502

209

208

501

701

702

703

704

707

202

203

205

204

201

210

206

207

206

207

HORN OVERRIDE

KEYED

OPTION

309

601

602

708 709

800

802

803

806

805

804

801

X2/N

SOL1
SOL2
SOL3

LOCK

UNLOCK

12VDC
12VDC
12VDC
12VDC
12VDC
12VDC

NEUTRAL

J13-1
J13-2
J13-3
J13-4
J13-5
J13-6
J14-1
J14-2
J14-3
14-4
14-5

J16-1
J16-2
J16-3
J16-4
J16-5
J16-6

J17-1

J17-2

J12-6
J12-5
J12-4
J12-3
J12-2
J12-1
J15-5
J15-4
J15-3
J15-2
J15-1

A
C
B

J11-2
J11-1

807

802

800

804

805

806

801

803

809

ITEM NO. QTY.

DESCRIPTION

PART NUMBER

800

LED Outside Light Assembly RED/GRN, Complete

155402

801

LED Outside Light Assembly RED/GRN, Doesn't Include Base

155403

802

SCR #10-32X.438 MACH RND CAPTIVE BLK

155416

803

LED Outside Light Bulb, Red

155406

804

LED Outside Light Bulb, Green

155405

805

Rubber Gasket

155399

806

Outside Light Enclosure Base

155400

807

Hinge Pin

155398

809

Circuit Board

155413

<20170490_OSLT_NoHorn_OM_BOM_001pdf>

807

802

800

804

805

806

801

803

809

ITEM NO. QTY.

DESCRIPTION

PART NUMBER

800

LED Outside Light Assembly RED/GRN, Complete

155402

801

LED Outside Light Assembly RED/GRN, Doesn't Include Base

155403

802

SCR #10-32X.438 MACH RND CAPTIVE BLK

155416

803

LED Outside Light Bulb, Red

155406

804

LED Outside Light Bulb, Green

155405

805

Rubber Gasket

155399

806

Outside Light Enclosure Base

155400

807

Hinge Pin

155398

809

Circuit Board

155413

Summary of Contents for 4487000001

Page 1: ...12in Carriage NOTICE TO USER 2 SAFETY 5 FEATURES 6 ELECTRICAL Control Harness 7 Power Board 8 Restraint Micro Board 9 Wiring Corner Vu Leveler Vu 11 Wiring Pedestrian Vu 12 Wiring Approach Vu 14 Wiri...

Page 2: ...7503089 7533431 7546655 7584517 7681271 7823239 7841823 7877831 7914042 8006811 8065770 8141189 8191194 8286757 8287223 8303235 8307956 8443474 8464384 8464846 8465245 8497761 8499897 8544130 8547234...

Page 3: ...e representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Rite Hite representative will do all routine maintenance lubrication and adjustments...

Page 4: ...rior to servicing trailer Prerequisite for proper barrier engagement is that the trailer is parked firmly against a 4in 102mm trade standard thick dock bumper The activation deactivation is solely con...

Page 5: ...t to operate improperly NOTE A note is used to inform you of important installation operation or maintenance information Lockout Procedure Barricade work area and post safety warnings Power supply con...

Page 6: ...Covers Roller Assembly Control Harness Hook Lower Spring Bar Electric Motor Assembly Limit Switches Drive Gear Slope Extension NOTE 12 CARRIAGE SHOWN Q A Shown 12 Carriage Inside Sign Caution Sign Anc...

Page 7: ...black orange black blue LS2 UNLOCK LS1 LOCK green b l u e b l a c k r e d b l a c k 1 2 G 3 1 13 1 5 G 45 43 4 4 G green plug G 45 43 44 120V 1 Phase Power Low Voltage 12V Power MOTOR G 1 13 2 LS1 LS...

Page 8: ...FETY PROTECTION DEVICE 110 120v 1PH 60HZ 208 240v 1PH 50HZ USE 10 0A 5 0A DUAL ELEMENT TIME DELAY FUSE 1L1 N 1L1 N DUMMY L1 SEE NOTE 2 FUSED DISCONNECT BY OTHERS N G 1FU1 1L1 N SEE NOTE 7 LD2 LD1 LD9...

Page 9: ...Rite Hite Owner s Manual SHR 5000 Dok Lok Publication AMEN00096 2018 05 30 9 ELECTRICAL Restraint Micro Board SHR 5000_Schematic pdf Figure 4...

Page 10: ...DOWN OUTSIDE LIGHTS RED GREEN UP PEDESTRIAN VU UP CODED HORN OVERRIDE DOWN STANDARD HORN OVERRIDE 1 U4 J1 D64 D63 5 1 INSD 10 6 1 1 J4 J3 DETAIL B BACK OF COVER OSLT RED SYSTEM CONTROL HARNESS FROM MI...

Page 11: ...J12 6 J12 5 J12 4 J12 3 J12 2 J12 1 J15 5 J15 4 J15 3 J15 2 J15 1 J11 2 J11 1 N O CR1 N C N O CR2 N C J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 LEVELER VU LIGHT PAIR G R 12VDC 110mA BLU BRN BLK CORNER VU LIGHT PA...

Page 12: ...SHR 5000 Dok Lok Owner s Manual Rite Hite 12 Publication AMEN00096 2018 05 30 ELECTRICAL Wiring Pedestrian Vu Leveler Stored to Unlock Restraint Rite Vu_PED VU STRD UNLK Schematic PDF Figure 7...

Page 13: ...Hite Owner s Manual SHR 5000 Dok Lok Publication AMEN00096 2018 05 30 13 ELECTRICAL Wiring Pedestrian Vu Continued Leveler Stored to Close Overhead Door Rite Vu_PED VU OHD STRD UNLK Schematic PDF Figu...

Page 14: ...SHR 5000 Dok Lok Owner s Manual Rite Hite 14 Publication AMEN00096 2018 05 30 ELECTRICAL Wiring Approach Vu Appr Vu_Approach Vu for Manuals 170520 pdf Figure 9...

Page 15: ...Box To Controls Red Lamp Green Lamp Light Box Cover 40 Wire 12 VDC Red Light OSR Term for Gen2 OSR Term for URC 40 Term for SDL Green Light 41 Wire 12 VDC Green Light OSG Term for Gen2 OSG Term for U...

Page 16: ...assembly must be free of plates or other obstructions Always operate Dok Lok vehicle restraint from top of dock Dok Lok vehicle restraints should be operated by authorized personnel who have read and...

Page 17: ...r out of loading bay Restraint LOCKING LOCK button pressed Trailer has backed into loading dock and is parked firmly against dock bumpers Hook rotates from STORED position to entrap R I G If horn soun...

Page 18: ...N CONTROL BOX STATUS OUTSIDE LIGHT STATUS INSIDE LIGHTS OUTSIDE LIGHTS OUTSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK 1 3 2 HORN OVERRIDE DOK LOK DO NOT ENTER TRAILER ENTER TRA...

Page 19: ...d hook may be held by R I G To release hook Back trailer up against dock Repeat UNLOCK operation OUTSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK 1 3 2 HORN OVERRIDE DOK LOK DO N...

Page 20: ...K LOK hook must secure rear impact guard See warnings on side panel Additional warning labels manuals and other information are available by calling 1 800 456 0600 If red light is on and or horn sound...

Page 21: ...ed in restraint will sound Truck Sensor LEDs GREEN LED MANUFACTURING ENGINEER FINISH PRODUCTS CORPORATION THIRD ANGLE PROJECTION 2010 RITE HITE REVISION STATUS DRAWN BY RESPONSIBLE ENGINEER DO NOT SCA...

Page 22: ...on it may be necessary to raise the leveler before performing maintenance DANGER B A When working under dock leveler platform or lip 1 Install Safe T Strut with the assistance of another person Raise...

Page 23: ...be securely mounted If loose or damaged inspect all wires and wire connections 10 Inspect flexible electrical harness from Dok Lok vehicle restraint to junction box Look for kinks crushed areas etc 11...

Page 24: ...ore clutch slips c If the clutch torque measured is less than 500 in lbs gear motor should be replaced 5 The drive chain should have 1 8in 3mm to 1 4in 6mm slack To tighten chain a Open motor enclosur...

Page 25: ...Depressed Red Red On 3 Hooked 90 Open Released Closed Depressed Green Red Off 4 No Hook Upper Closed Depressed Closed Depressed Red Red On 1 Set multimeter to RX1 scale for Continuity Test 2 Attach m...

Page 26: ...7 J12 1 J12 2 J12 3 J12 4 J11 2 J11 1 J7 19 N A J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS LD2 LD1 LD7 MICRO CONTROL BOARD LEDS LD20 LD23 LD30 LD52 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD50...

Page 27: ...Press and hold DIAGNOSTIC button until horn chirps 5 seconds or Without opening the control box cover press and hold the 1 and 3 buttons on the cover until the horn chirps 2 Enter the factory preset H...

Page 28: ...r ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J12 6 J12 5 J11 2 J11 1 J7 19 J15 2 J15 3 J15 4 J15 5 J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS LD2...

Page 29: ...light OSR Outside green light OSG Dok lok horn HORN Motor ouptut 1 M1 LOCK Motor ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J13 1 J13 2 J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J11 2 J11 1...

Page 30: ...iage and Track 9in 62 63 4 5 5 45 46 61 32 34 49 37 39 40 41 42 66 65 49 43 6 6 3 2 1 8 36 35 30 59 58 57 56 51 50 53 54 55 11 12 50 52 54 31 33 60 18 47 64 34 2 49 38 19 15 16 17 16 9 10 14 10 9 10 1...

Page 31: ...13 x 1 Long 125347 125347 35 4 Bolt 5 16 18 x 5 8 Long 58069 58069 36 1 Wire Tie 13 1 2 Long 55892 55892 37 1 Control Harness item 38 is locknut for harness 150709 01 150709 01 38 1 Lock Nut 55791 55...

Page 32: ...riage and Track 12in 4 5 5 45 46 61 32 34 49 37 39 40 41 42 65 64 47 6 6 3 2 1 8 36 35 30 59 58 57 56 51 50 53 54 55 11 12 50 52 54 31 33 60 18 47 63 34 2 49 38 19 15 16 17 16 9 10 14 10 9 10 14 13 10...

Page 33: ...87 54987 34 6 Hex Bolt 1 2 13 x 1 Long 125347 125347 35 4 Bolt 5 16 18 x 5 8 Long 58069 58069 36 1 Wire Tie 13 1 2 Long 55892 55892 37 1 Control Harness item 38 is locknut for harness 150709 01 150709...

Page 34: ...5 D 1 6 D 1 7 D 1 8 D 1 9 D 2 0 D 2 1 D 2 2 D 2 3 D 2 4 D 2 5 D 2 6 D 2 7 D 2 8 D 2 9 D 3 0 D 3 1 D 3 2 D 3 3 D 3 4 D 3 5 D 3 6 D 3 7 D 3 8 D 3 9 D 4 0 D 4 1 D 4 2 D 4 3 D 4 4 D 4 5 D 4 6 D 4 7 D 4 8...

Page 35: ...h buttons 141499 308 1 Dok Lok inlay decal 5 button coded horn override Advanced Control Package 141502 1 Dok Lok inlay decal 3button horn override Less Advanced Control Package 144803 309 1 Horn over...

Page 36: ...TEMTM STR 4200 Dok Lok 4 2 3 25 25 10 5 MADE IN U S A 10 1 2 5 8 1 2 1 8 1 3 6 25 12 25 4 PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1352 Copyright 2012 JUNE 2014 Vehicle Restraint Owners Ma...

Page 37: ...ing Weldment Base 150695 2 1 Mounting Weldment Extension 150691 3 2 Bolt 25 20 x 1 136880 4 2 Screw 8 32X1 00 Phillips Head ZP 51689 5 2 Nut 8 32 Nylock ZP 141611 6 4 Anchor Concrete 375 dia X 3 5L He...

Page 38: ...SHR 5000 Dok Lok Owner s Manual Rite Hite 38 Publication AMEN00096 2018 05 30...

Page 39: ...Rite Hite Owner s Manual SHR 5000 Dok Lok Publication AMEN00096 2018 05 30 39...

Page 40: ...laimed to be defective and shall at Rite Hite s option either x grant Rite Hite or its agent access to Owner s premises for the purpose of repairing or replacing the Product or y return of the Product...

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