Riello RDB 3.2 BT 50/70 Installation, Use And Maintenance Instructions Download Page 8

20148107

GB

Information and general warnings

2.3

Guidance for the use of biofuel blends up to 30%

Introduction

With increasing focus on renewable and sustainable energy re-
quirements, biofuel usage is set to increase. The manufacturer is
committed to promoting energy conservation and the use of re-
newable energy from sustainable resources including liquid bio-
fuels,  however  there  are  some  technical  aspects  that  must  be
considered at the planning stage of using such fuels to reduce the
potential for equipment failure or the risks of fuel leakage. 
Liquid biofuel is a generic description used for oil that can come
from  numerous  feed  stocks  including  recycled  cooking  oils.
These types of oils have to be considered and treated differently
from standard mineral or fossil fuels, as they are generally more
acidic, hydroscopic and less stable.
Due to this, a holistic approach is needed for the specification of
the liquid biofuel, the storage of the fuel, its oil supply line and an-
cillary equipment, and very importantly the oil filtration and  the
burner itself. The specification for FAME (Fatty Acids Methyl Es-
ter) liquid biofuel is critical to reliable equipment operation. 
It is a minimum requirement that the fuel blend (up to 30% bio) is
obtained with light oil in accordance with the relevant EN stand-
ards,  regional  regulations  and  FAME  in  accordance  with  EN
14214. It is also important that the fuel blends meet the environ-
mental  operating  condition  requisites  of  the  relative  EN  stand-
ards.
When choosing your oil products where you know biofuels will be
in  use,  please  make  sure  that  a  bio-compatible  burner  and/or
components  have  been  supplied.  If  an  existing  burner  is  to  be
used with a liquid biofuel then a kit may be required to make it
compatible and the guidance notes enclosed concerning oil stor-
age and filtration must be adhered to. The end user is responsible
for the thorough verification of the potential risks associated with
the introduction of a biofuel blend and the suitability of the appli-
ances and installation applicable.
Irrespective of any warranty given by the manufacturer in relation
to normal use and manufacturing defects, when fuels not meeting
the  relevant  standards  are  used,  or  where  fuel  storage  issues
have not been addressed correctly, or the equipment used is not
compatible, if failures occur which are directly or indirectly attrib-
uted to such issues and/or to the non-observance of this guid-
ance, then no warranty or liability is implied or accepted by the
manufacturer.

2.3.1

Information and general instructions

To ensure consistency, the supplier of the fuel must be able to
demonstrate compliance with a recognised Quality Control and
management  system  to  ensure  high  standards  are  maintained
within the storage, blending and delivery processes. 
The installation oil storage tank and its ancillaries must also be
prepared BEFORE liquid biofuel is introduced. 
Checks and preparation should include:

For new installations, make sure that all materials and seals

in the oil storage and supply line to the burner are compati-
ble with biofuels. For all installations, there must be a good
quality  bio-compatible  oil  filter  at  the  tank  and  then  a  sec-
ondary filter of 60 Microns protecting the burner from con-
tamination.

If an existing oil storage tank is to be used then in addition to

the materials checks as detailed above, it will be essential
that the tank is first inspected for condition and checked for
water  or  other  contamination.  The  manufacturer  strongly
recommends that the tank is cleaned and oil filters replaced
prior to biofuel delivery. If this is not completed then due to

the hydroscopic nature of biofuel, it will effectively clean the
tank, absorb water present which in turn will result in equip-
ment failure that is not covered by the manufacturer's war-
ranty. 

Depending  on  the  capacity  of  the  oil  storage  tank  and  oil

usage, fuels may remain static within the tank for some con-
siderable  time  and  so  the  manufacturer  recommends  that
the oil distributor is consulted regarding the use of additional
biocides  within  the  fuel  to  prevent  microbial  growth  from
occurring  within  the  tank.  The  manufacturer  suggests  that
fuel  suppliers  and  or  service  companies  be  contacted  for
guidance  on  fuel  filtration.  Special  attention  should  be
applied to duel fuel applications where oil may be stored for
long periods of time. 

The burner must be set according to the appliance applica-

tion and commissioned checking that all combustion param-
eters  are  as  recommended  in  the  appliance  technical
manual. 

The manufacturer recommends that the in line and burner oil

pump filters are inspected and if required replaced at least
every 4 months during burner use, before the burner start-
up following a long period of discontinue operation and even
more frequently where contamination has occurred. Particu-
lar  attention  is  needed  when  inspecting  and  checking  for
fuel leakages from seals, gaskets and hoses.

2.3.2

Product Disclaimer Statement

CAREFULLY  READ  THE  FOLLOWING  DISCLAIMER.  YOU
ACCEPT AND AGREE TO BE BOUND BY THIS DISCLAIMER
BY  PURCHASING  BIO-COMPATIBLE  BURNERS  AND/OR
COMPONENTS.

Although the information and recommendations (hereinafter “In-
formation”) in this guidance is presented in good faith, believed to
be  correct  and  has  been  carefully  checked,  the  manufacturer
(and its subsidiaries) makes no representations or warranties as
to the completeness or accuracy of the Information. Information
is supplied upon the condition that the persons receiving same
will make their own determination as to its suitability for their pur-
poses prior to use. In no event will the manufacturer (and its sub-
sidiaries) be responsible for damages of any nature whatsoever
resulting from the use of or reliance upon Information. Other than
set forth herein, the manufacturer (and its subsidiaries) makes no
additional warranties with respect to the bio-compatible burner,
either express or implied, including that of marketability or fitness
for a particular purpose or use.
In no event shall the manufacturer (and its subsidiaries) be liable
for any indirect, incidental, special or consequential damages in-
cluding,  without  limitation,  loss  of  profits,  damages  for  loss  of
business profits, business interruption, loss of business informa-
tion, loss of equipment, or other pecuniary loss or compensation
for services whether or not it is advised of the possibility of such
damages.
With the exception of injuries to persons, the manufacturer's lia-
bility is limited to the customer's right to return defective/non-con-
forming products as provided by the relevant product warranty.

Summary of Contents for RDB 3.2 BT 50/70

Page 1: ...20148107 2 07 2018 Installation use and maintenance instructions Kerosene burner One stage operation CODE MODEL 20138275 RDB 3 2 BT 50 70 GB...

Page 2: ...Original instructions...

Page 3: ...for the installation 11 5 2 Handling 11 5 3 Preliminary checks 11 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 where gas oil use is permitted by the appliance Manufact...

Page 4: ...8 10 12External lockout indicator 26 8 10 13Frequency main supply anomaly 26 8 10 14Internal voltage anomaly 26 8 10 15Checking the fan motor 26 8 10 16Checking the electronic circuit controlling the...

Page 5: ...owing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2014 35 UE Low Voltage Directive EMC 2014 30 UE Electromagnetic Compatibility The...

Page 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 7: ...onents most likely to be subject to wear and tear use of non original components including spare parts kits accessories and optional force majeure The manufacturer furthermore declines any and every r...

Page 8: ...ilter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed above it will be essential that the tan...

Page 9: ...burner components is not allowed apart from the parts requiring maintenance Only those parts envisaged by the manufacturer can be replaced 3 2 Safety warnings The dimension of the boiler s combustion...

Page 10: ...nel must not carry out on their own initiative opera tions or interventions that are not within their province Personnel must inform their superiors of every problem or dangerous situation that may ar...

Page 11: ...mper adjustment screw 4 Technical description of the burner Designation Voltage Code RDB 3 2 BT 50 70 1 230V 50Hz 20138275 Output Thermal power with air at 20 C 5 0 kg h 60 kW Fuel Kerosene viscosity...

Page 12: ...set for Kerosene use are not suitable for use with Gas oil containing a Bio blend Please refer to the spare part list for the specific hoses suitable for bio fuel use In case of use with gas oil cont...

Page 13: ...he laws in force WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity a...

Page 14: ...at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from con tamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use...

Page 15: ...ry the insulating gasket holes 5 see Fig 5 Fix the flange 1 Fig 6 to the boiler door 4 using screws 2 and if necessary the nuts 3 interposing the insulating gas ket 5 Prepare a suitable lifting system...

Page 16: ...e flues for pressure exhaust of flue gases the condensation kind Make sure the air intake tube s inlet is positioned so that it is not likely to be obstructed by foreign matter and where nec essary us...

Page 17: ...ated fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 12 WARNING The suction plug 1...

Page 18: ...length of the suction line I D internal diameter of the oil pipes NOTE The Tab C and Tab D show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 19: ...L max length of the suction line I D internal diameter of the oil pipes NOTE The Tab E shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the d...

Page 20: ...ssure switch ensures the stopping of the burner If this is not the case it is necessary to apply in series with L N a timer switch that turns off the burner at least once every twenty four hours Refer...

Page 21: ...ALLER CARRIED OUT IN THE FACTORY Fig 4 WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the id...

Page 22: ...nel as indicated in this manual and in compliance with the standards and regula tions of the laws in force WARNING Check the correct working of the adjustment com mand and safety devices WARNING Combu...

Page 23: ...chamber with zero depression This regulation is purely indica tive Each installation however has its own unpredictable working conditions actual nozzle output positive or negative pressure in the com...

Page 24: ...ume of air entering the combus tion chamber and thus diminishing its pressure There is a reduction of CO2 and the adhesion of the flame to the air dif fuser disc improves Setting advisable for ignitio...

Page 25: ...ailure t5i Post ignition time Only 3 consecutive re ignition attempts are permitted Loss of flame during operation R ecycle max 3 attempts t1 t3 t4i ts t5i t4l HT FM ID V1 F LED F LED P M t3i POW ERSU...

Page 26: ...complete start up sequence if there is a flame failure during operation the final action at the last attempt following flame failure is a lock out 3 re cycles Status Reset push button colour Seconds C...

Page 27: ...f the parasite flame or the extraneous light are detected during the pre purging the pre purging time of 15 seconds is reset and the time for checking for the presence of a parasite flame or ex traneo...

Page 28: ...see section 8 10 2 8 10 16 Checking the electronic circuit controlling the oil valve The control box detects the presence of a fault inside the elec tronic circuit controlling the oil valve the fault...

Page 29: ...rogramming allowed in OPERATION Press the button for 15 sec t 20 sec GREEN led flashing 2 times Release the button GREEN led OFF Press push button 1 time for enable or 2 times for disable function GRE...

Page 30: ...listed in the table below Tab I Blinking frequency of the reset push button for status indication See Faults diagnosis lockouts on page 24 Description Lockout time Led colour Probable cause Presence o...

Page 31: ...a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suc tion line or the pump If the problem lies in the suction line check to make sure t...

Page 32: ...nents The safety components must be replaced at the end of their life cycle indicated in Tab J The specified life cycles do not refer to the warranty terms indicated in the delivery or payment conditi...

Page 33: ...interventions must only be carried out by qualified authorised personnel in accordance with the contents of this manual and in compliance with the standards and regulations of current laws Faults Poss...

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Page 36: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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