Riello G20D Installation, Use And Maintenance Instructions Download Page 8

2903397

GB

Information and general warnings

2.3

Guidance for the use of bio fuel blends up to 30% 

Background

With increasing focus on renewable and sustainable energy re-
quirements, Bio fuel usage is set to increase. Riello is committed
to promoting energy conservation and the use of renewable en-
ergy from sustainable resources including liquid bio fuels, howev-
er there are some technical aspects that must be considered at
the planning stage of using such fuels to reduce the potential for
equipment failure or the risks of fuel leakage. 
Liquid Bio fuel is a generic description used for oil that can come
from numerous feed stocks including recycled cooking oils.
These types of oils have to be considered and treated differently
from standard mineral or fossil fuels, as they are generally more
acidic, hydroscopic and less stable.
Due to this, a holistic approach is needed from the specification
of the liquid Bio fuel, the storage of the fuel, its oil supply line and
ancillary equipment, and very importantly the oil filtration and the
burner itself. The specification for FAME (Fatty Acids Methyl Es-
ter) liquid Bio fuel is critical to reliable equipment operation. 
It is a minimum requirement that the fuel blend (up to 30% Bio) is
obtained with gas oil in accordance with the relevant EN stand-
ards, regional regulations and FAME in accordance with EN
14214. It is also important that the fuel blends meet the require-
ments related to operational environment conditions within the
relevant EN standards.
When choosing your Riello oil products where you know Bio fuels
will be in use, please make sure that a Bio compatible burner and/
or components have been supplied. If an existing burner is to be
used with a liquid Bio fuel then a kit may be required to make it
compatible and the guidance notes enclosed concerning oil stor-
age and filtration must be adhered to. The end user is responsible
for the thorough verification of the potential risks associated with
the introduction of a bio fuel blend and the suitability of the appli-
ances and installation applicable.
Irrespective of any warranty given by Riello in relation to normal
use and manufacturing defects, when fuels not meeting the rele-
vant standards are used, or where fuel storage issues have not
been addressed correctly, or the equipment used is not compat-
ible, if failures occur which are directly or indirectly attributed to
such issues and/or to the non-observance of this guidance, then
no warranty or liability is implied or accepted by Riello.

2.3.1

Information and general instructions

To ensure consistency, the supplier of the fuel must be able to
demonstrate compliance with a recognised Quality Control and
management system to ensure high standards are maintained
within the storage, blending and delivery processes. 
The installation oil storage tank and its ancillaries must also be
prepared BEFORE liquid Bio fuel is introduced. 
Checks and preparation should include:

For new installations, make sure that all materials and seals
in the oil storage and supply line to the burner are compati-
ble with Bio fuels. For all installations, there must be a good
quality bio compatible oil filter at the tank and then a sec-
ondary filter of 60 Microns protecting the burner from con-
tamination.

If an existing oil storage tank is to be used then in addition
to the materials checks as detailed above, it will be essen-
tial that the tank is first inspected for condition and checked
for water or other contamination. Riello strongly recom-
mends that the tank is cleaned and oil filters replaced prior
to Bio fuel delivery. If this is not completed then due to the
hydroscopic nature of Bio fuel, it will effectively clean the
tank, absorb water present which in turn will result in equip-

ment failure that is not covered by the manufacturer's war-
ranty. 

Depending on the capacity of the oil storage tank and oil
usage, fuels may remain static within the tank for some con-
siderable time and so Riello recommends that the oil distrib-
utor is consulted regarding the use of additional Biocides
within the fuel to prevent microbial growth from occurring
within the tank. Riello suggests that fuel suppliers and or
service companies are contacted for guidance on fuel filtra-
tion. Special attention should be applied to duel fuel applica-
tions where oil may be stored for long periods of time. 

The burner must be set according to the appliance applica-
tion and commissioned checking that all combustion param-
eters are as recommended in the appliance technical
manual. 

Riello recommends that the in line and burner oil pump fil-
ters are inspected and if required replaced at least every 4
months during burner use, before the burner start-up follow-
ing a long period of discontinue operation and even more
frequently where contamination has occurred. Particular
attention is needed when inspecting and checking for fuel
leakages from seals, gaskets and hoses.

2.3.2

Product Disclaimer Statement

CAREFULLY READ THE FOLLOWING DISCLAIMER. YOU
ACCEPT AND AGREE TO BE BOUND BY THIS DISCLAIMER
BY PURCHASING RIELLO BIO COMPATIBLE BURNERS
AND/OR COMPONENTS.

Although the information and recommendations (hereinafter “In-
formation”) in this guidance is presented in good faith, believed to
be correct and has been carefully checked, Riello (and its subsid-
iaries) makes no representations or warranties as to the com-
pleteness or accuracy of the Information. Information is supplied
upon the condition that the persons receiving same will make
their own determination as to its suitability for their purposes prior
to use. In no event will Riello (and its subsidiaries) be responsible
for damages of any nature whatsoever resulting from the use of
or reliance upon Information.
Other than set forth herein, Riello (and its subsidiaries) makes no
additional warranties with respect to the bio compatible burner,
either express or implied, including that of merchantability or fit-
ness for a particular purpose or use.  
In no event shall Riello (and its subsidiaries) be liable for any in-
direct, incidental, special or consequential damages including,
without limitation, loss of profits, damages for loss of business
profits, business interruption, loss of business information, loss of
equipment, or other pecuniary loss or compensation for services
whether or not it is advised of the possibility of such damages.
With the exception of injuries to persons, Riello's liability is limited
to the customer's right to return defective/non-conforming prod-
ucts as provided by the relevant product warranty.

Summary of Contents for G20D

Page 1: ...2903397 6 01 2014 Installation use and maintenance instructions Kerosene and Gas oil burner Two stage operation CODE MODEL TYPE 3748418 G20D 484T1...

Page 2: ...Original instructions...

Page 3: ...Firing rate 9 5 Installation 10 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 11 5...

Page 4: ...21 8 8 Electronic start delaying device 22 8 9 Burner start up cycle 22 9 Maintenance 23 9 1 Notes on safety for the maintenance 23 9 2 Maintenance programme 23 9 2 1 Maintenance frequency 23 9 2 2 Ch...

Page 5: ...lowing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagnetic Compatibility Th...

Page 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 7: ...ance and care of those burner components most likely to be subject to wear and tear the use of non original components including spare parts kits accessories and optional force majeure The manufacture...

Page 8: ...r at the tank and then a sec ondary filter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed ab...

Page 9: ...d maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation ve...

Page 10: ...y No 1 4 pin plug No 1 4 Technical description of the burner Type 484T1 Thermal power output Kerosene 72 86 219 kW 6 7 2 18 3 kg h Light oil 71 89 231 kW 6 7 5 19 5 kg h Fuel Kerosene viscosity 1 6 6...

Page 11: ...nt may be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work point which must...

Page 12: ...s for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handl...

Page 13: ...0 micron filter are used to protect the burner pump and nozzle from contamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use check with Riello if in doubt...

Page 14: ...ed between the boiler door and the burner flange If necessary the insulating gasket can be modified as shown in Fig 7 Fix the flange 1 to the boiler door 4 using screws 2 and if necessary the nuts 3 i...

Page 15: ...ARNING Where gas oil containing bio diesel is in use it is recommended to avoid over oxygenation of the blended fuels Where at all possible avoid the use of two pipe systems where the circulated fuel...

Page 16: ...L max lenght of the suction line I D interminal diameter of the oil pipes NOTE The Tab B shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the...

Page 17: ...enght of the suction line I D interminal diameter of the oil pipes NOTE The Tab C and Tab D show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 18: ...mally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not the case it is necessary to apply in series with IN a timer switch that turns off the burner at least on...

Page 19: ...requested otherwise by local standards and legislation Connect 2nd stage thermostat between clamps T6 T8 removing the bridge 50V Motor Capacitor Limit thermostat Neutral L N Safety thermostat Remote...

Page 20: ...ition transformer on a plug in support 230V 50Hz CARRIED OUT IN THE FACTORY TO BE COMPLETED BY THE INSTALLER Fig 15 50V Motor Capacitor 1 2 3 4 5 6 7 8 9 11 12 N L 1 st Valve C A D C D A C D B 2 nd Va...

Page 21: ...he laws in force WARNING Check the correct working of the adjustment com mand and safety devices Fuel Nozzle Pump pressure Burner output Combustion head adjustment Air damper adjustment bar kg h 4 1st...

Page 22: ...s setting is not advisable for ignitions at low temperatures In any case do not bring the combustion head setting more than one point away from that indicated in the Tab E One set point corresponds to...

Page 23: ...in place of cap 5 8 6 2 2nd stage adjustment Adjustment of air shutter Place the small plug 9 Fig 21 of the electronic start delaying device 10 into the position II Item B Fig 22 In this way the burn...

Page 24: ...2 In relation of the position of the plug A Fig 26 it deter mines the type of required operation 8 9 Burner start up cycle Fig 25 II I II I II I II I II I II I A Position I II Burner operation in 1st...

Page 25: ...ly line and filters are clear The use of a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suc tion line or the pump If the problem lies...

Page 26: ...n and then check the combus tion readings with the parameters indicated within the appliance instruction manual Then carry out a combustion check verify ing Smoke temperature at the chimney Content of...

Page 27: ...ons of current laws Faults Possible Causes Solution The burner will not start when the limit thermostat closes Lack of electrical supply Check presence of voltage in the L N clamps of the control box...

Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com...

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