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FOR THE INSTALLER

14

Assembly

The solar collector must be fitted by specialist personnel. 
Use only the assembly material supplied with the solar 
collector. The supporting framework and all masonry or 
brickwork fixing points must be checked by a person 
expert in static loading, and must be suitable for the 
nature of the installation site.

Static load

The solar collector must only be installed on roofs or 
frames that are strong enough to support its weight. The 
strength of the roof or frame must be verified on site by a 
person expert in static loading before the solar collector 
is installed. During this process, it is important to verify 
the suitability of the supporting frame to hold the screw 
fasteners that fix the solar collector in place. An expert in 
static loading must verify that the entire frame complies 
with relevant standards, especially in areas liable to snow 
and areas exposed to high winds. Conditions (gusts of 
wind, formation of wind vortices, etc.) at the point where 
the solar collector is to be installed must be carefully con-
sidered since these can increase the loads on the sup-
porting structure. Allow for a maximum permissible total 
load on each collector of 850 Pa (possible in the event of 
a peak wind speed of 130 km/h).

GENERAL INSTRUCTIONS

A

A

A

A

Once you have removed the outer packaging, proceed 
as follows to unpack and handle the solar collector:

-  Remove the PVC wrapping to free the solar collector 

from the pallet

-  Tilt the solar collector slightly and grip it at the four 

points shown (A) to lift it.

-  Use a hoist or other suitable lifting equipment to hoist 

the solar collector on to the roof.

Never lift the collector by its threaded water fit-

tings.

Wear suitable personal protective equipment and 
use suitable safety devices.

Do not dispose of the packaging material into the 
environment where it can become a potential haz-
ard. Dispose of the packaging material in compli-
ance with applicable legislation.

INSTALLATION

Lightning protection

The metal piping of the solar heating circuit must be con-
nected to the main potential compensation bar by a (yel-
low-green) copper wire (H07 V-U or R) of at least 16 mm

2

If a lightning conductor system is already installed, the 
solar collectors may be connected to the existing system. 
Alternatively, the solar collector piping may be connected 
to ground via a ground wire sunk into the earth. Ground 
wires must be sunk outside the house. The ground wire 
must be connected to the potential compensation bar 
through a wire of the same diameter.

Connections

Solar collectors must be connected in series using the 
threaded unions provided.
If flexible pipes are not used to connect the solar col-
lectors, the piping must be fitted with expansion joints 
(U-type expansion joints, flexible hoses) to absorb ther-
mal expansion. Provided adequate expansion joints 
are used, up to 6 solar collectors may be connected in 
series. Make sure that the unions are located correctly 
when tightening them. When tightening a union with a 
pipe wrench or spanner, always hold the opposite union 
steady with a second tool to avoid twisting the pipe to 
which the union is attached.

HANDLING THE COLLECTOR

Summary of Contents for CSV 25 R

Page 1: ...cod 20024195 rev 8 02 2016 Solar collectors CSV 25 R CSV 35 R EN INSTALLATION INSTRUCTIONS...

Page 2: ...CODE CSV 25 R 20023353 CSV 35 R 20023416 Kit of 5 collectors CSV 25 R 20023354 Kit of 5 collectors CSV 35 R 20023417 RANGE CSV R solar collectors conform to EN 12975 standard and to Solar Keymark cert...

Page 3: ...ergy savings for many years to come You can keep your new solar collector in peak condition by having it serviced regularly by an authorised Technical Assistance Centre r This instruction manual conta...

Page 4: ...f 20 pages GENERAL General safety information and precautions page 5 Description of the solar collector 6 Identification 6 Design 7 Technical specifications 8 Accessories 9 Collectors connection 9 Wat...

Page 5: ...ve gloves and a safety helmet when performing installation work bBefore beginning installation work on roofs install the necessary fall prevention and fall arrest devices and ensure that all applicabl...

Page 6: ...IMENSIONI 1600X1730X145 mm SUPERFICIE LORDA 2 77 m2 TEMPERATURA DI STAGNAZIONE 268 C SUPERFICIE DI APERTURA 2 40 m2 CONTENUTO LIQUIDO 2 05 l SUPERFICIE ASSORBITORE 2 69 m2 PESO A VUOTO 52 kg LIQUIDO T...

Page 7: ...ber Insulation Top pipe Bottom pipe Collector return Collector outlet Collector probe socket Glass Vacuum Absorbent coating Support frame Direction of flow Reflective mirror Collector foot Evacuated t...

Page 8: ...o secure collector against lifting by wind Altitude m a s l Total load on roof from wind and snow loads and collector weight kg At angle of 45 At angle of 20 At angle of 45 At angle of 20 CSV 25 R 0 1...

Page 9: ...circuit from heat exchange circuit union olive olive ring nut ring nut union olive olive ring nut union olive olive ring nut stub pipe stub pipe stub pipe T T Two lines in series Two lines in parallel...

Page 10: ...llector return bConnect no more than 6 collectors in series bWe recommend the use of stainless steel pipes spe cially made for solar collectors for the outlet return and probe pipes The probe cable sh...

Page 11: ...used to install the temperature sensor must be able to withstand high temperatures up to 300 C 1 Solar collector 2 Storage cylinder 3 Collector probe 4 Disconnect valves 5 Non return valve 6 Temperat...

Page 12: ...cumentation envelope containing certificate of warranty and label with bar code bKeep the front of the packaging and use it to shade the glass tubes before the system is started up If the solar collec...

Page 13: ...FOR THE INSTALLER 13 1600 145 68 1552 110x14 110x20 65 1730 1700 2260 145 68 2212 1730 1700 65 CSV 25 R CSV 35 R CSV 25 R CSV 35 R Net weight 52 74 kg DIMENSIONS AND WEIGHT...

Page 14: ...slightly and grip it at the four points shown A to lift it Use a hoist or other suitable lifting equipment to hoist the solar collector on to the roof bNever lift the collector by its threaded water f...

Page 15: ...ble to frost fill the collector with an anti freeze heat transfer fluid bDO NOT ADD WATER TO THE GLYCOL PREMIX The anti freeze supplied for use with solar collectors comes ready to use IT MUST NOT BE...

Page 16: ...the liquid becomes darker 2 FILLING 1 Open the non return valve A 2 Open the air vent at the highest point in the system see figure alongside and keep it open throughout the filling operation 3 Open t...

Page 17: ...N OK Solar collectors Visual check of collectors Collectors cleaned if necessary Visual check of collector fixing points Visual check of roof impermeability Visual check of insulation lagging CONTROLS...

Page 18: ...ot of the tube Pull the tube 3 downwards twisting it gently to release it from the top seal Remove the tube from the bottom of the collector If you do not have sufficient room to remove the tube downw...

Page 19: ...fault e g a large dent is found they can be replaced quickly and easily Proceed as follows taking all the necessary precautions to remove a damaged reflector Unscrew and remove the plug 1 from the foo...

Page 20: ...Tel 0442630111 Fax 044222378 www riello it As part of the company s ongoing commitment to perfecting its range of products the appearance dimensions technical data equipment and accessories may be sub...

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