Riello C9541000 Installation, Use And Maintenance Instructions Download Page 1

Page: 1 / 37

2915847 (3) - 11/2017

Installation, use and maintenance instructions

Forced draught gas burner

Low-High-Low or Modulating Operation

CODE

MODEL

C9541000

RS 45/M BLU

Summary of Contents for C9541000

Page 1: ...2915847 3 11 2017 Installation use and maintenance instructions Forced draught gas burner Low High Low or Modulating Operation CODE MODEL C9541000 RS 45 M BLU GB...

Page 2: ...Original instructions...

Page 3: ...mensions 11 3 10 Commercial boilers 11 4 Installation 12 4 1 Notes on safety for the installation 12 4 2 Handling 12 4 3 Preliminary checks 12 4 4 Boiler plate 13 4 5 Blast tube length 13 4 6 Securing...

Page 4: ...nt check 24 6 Maintenance 25 6 1 Notes on safety for the maintenance 25 6 2 Maintenance programme 25 6 2 1 Maintenance frequency 25 6 2 2 Safety test with gas ball valve closed 25 6 2 3 Checking and c...

Page 5: ...r ried out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks...

Page 6: ...at pre vent the regular development of the flame as structurally established insufficient and inappropriate surveillance and care of those burner components most subject to wear and tear use of non or...

Page 7: ...ntenance Only those parts envisaged by the manufacturer can be replaced 2 2 Personnel training The user is the person body or company that has acquired the ma chine and intends to use it for the speci...

Page 8: ...al description of the burner MODEL RS 45 M LN Output 1 MAX MBtu hr 717 2037 1969 210 597 577 kW MIN MBtu hr kW 341 100 Fuel Natural gas Max delivery SCFH 2037 Pressure at maximum delivery 2 natural ga...

Page 9: ...stion head requires the burner to be opened and the rear part drawn back on the sliding bars The dimensions of the open burner are indicated by position H Tab E 1 Blast tube short long obtainable with...

Page 10: ...t operating the air damper is fully closed in order to reduce heat loss 12 Plate with four hole knock outs for electrical cable routing 13 Air inlet to fan 14 Gas input connection 15 Gas butterfly val...

Page 11: ...by 10 with respect to the maximum range that can be reached See Burner firing rates according to air density on page 10 for operation at different ambient temperatures and or altitudes WARNING The fi...

Page 12: ...g 5 the burner delivers the output required If H3 is lower than H1 the burner s delivery must be reduced A re duction in delivery is accompanied by a reduction of the pressure in the combustion chambe...

Page 13: ...19 7 inch length 4 9 ft 3 10 Commercial boilers The RS 45 M BLU burner is suitable for operation on either flame inversion boilers or boilers with combustion chambers featuring flow from the base thre...

Page 14: ...e means of handling Check also that the area in which you are working is empty and that there is an adequate escape area i e a free safe area to which you can quickly move if the burner should fall Du...

Page 15: ...in Fig 11 Now detach the combustion head from the burner Fig 9 Remove screw 13 and withdraw the cover 14 Disengage the swivel coupling 4 from the graduated sector 5 Remove the screws 2 from the slide...

Page 16: ...operation proceed as follows Move the jumper from terminals 30 V11 to terminals 30 VP as given in Fig 12 this way the main valve is cut out With the burner in the manual position hold the air damper...

Page 17: ...R2 Turn choke 5 Fig 13 B until the notch identified is aligned with screw 4 Fig 13 B Tighten the screws 1 and 4 fully down Fig 13 B Example Burner output 1515 MBtu hr If we consult diagram C we find...

Page 18: ...ately from the burner Key Fig 17 1 Gas input pipe 2 Manual valve 3 Pressure regulator 4 Low gas pressure switch 5 1st safety shut off valve 6 2nd safety shut off valve 7 Standard issue burner with fla...

Page 19: ...g 18 Find the nearest pressure value to your result in column 1 of the table for the burner in question Read off the corresponding output on the left Example RS 28 1 Natural gas Gas ring 2 Fig 13 adju...

Page 20: ...an efficient earthing system made according to current standards It is necessary to check this fundamental safety requirement In the event of doubt have the electrical system checked by qualified pers...

Page 21: ...angle limited by contact with orange cam The air damper closes completely to reduce ther mal dispersion to a minimum Every time output is changed the servomotor automatically modi fies gas delivery ga...

Page 22: ...are used to calculate MAX burner input using the tables on page 17 Fan air damper leave at the factory setting 5 Start up calibration and operation of the burner WARNING The first start up of the burn...

Page 23: ...he servomo tor rotates through 90 degrees in 25 seconds Do not alter the factory setting for the cams simply check that they are set as indicated below Red cam 90 Limits rotation toward maximum positi...

Page 24: ...d high fire 5 Air pressure switch 6 Minimum gas pressure switch 5 5 1 Firing output Pilot adjustment has been illustrated on page 7 5 5 2 Maximum output The maximum output of the burner must be set wi...

Page 25: ...tion and measure the gas delivery NOTE The servomotor follows the adjustment of cam only when the cam angle is reduced If it is necessary to increase the cam an gle first increase the servomotor angle...

Page 26: ...pressure switch set at the start of the scale Fig 28 With the burner operating at MAX output increase adjustment pressure by slowly turning the relative dial clockwise until the burn er locks out Then...

Page 27: ...res an analysis of the flue gases Significant differences with respect to the previous measurements indicate the points where more care should be ex ercised during maintenance In case the combustion v...

Page 28: ...n 9 into one of the slide bar holes so that the burner remains in position now extract the gas distributor 7 after having removed the screw 8 and disconnecting the pilot gas line 6 4 Closing the burne...

Page 29: ...o air pressure indication at the beginning of air pressure control Every air pressure failure after this moment in time leads to lock out too Lock out due to a fault in the flame supervision circuit I...

Page 30: ...2915847 28 GB Appendix Spare parts A Appendix Spare parts...

Page 31: ...0008 3012955 CONTROL BOX B 17 3012989 CONTACTOR C 19 3012079 SUPPORT 20 3012956 TRANSFORMER B 21 3012080 SWITCH C 22 3013008 SERVOMOTOR B 23 3012993 MOTOR C 24 3003778 SHORT SHAFT 25 3003891 CONNECTOR...

Page 32: ...12884 END CONE B 52 3003893 TEST POINT 53 3003875 GRADUATE SECTOR 54 3003874 BUTTERFLY VALVE SHAFT 55 3013003 MANIFOLD 56 3003878 INDEX 57 3005483 SEAL C 58 3013004 FLANGE AND ELBOW 59 3003780 FAIRLEA...

Page 33: ...ordered Modulating control to install to the burner probe to install to the boiler Gas train according to UL Standards B Appendix Accessories Parameter to be checked Probe Modulating control Range Ty...

Page 34: ...Low Fire High Fire Main Power Supply O2 Low Fire High Fire Control Power Supply CO Low Fire High Fire Burner Firing Rate NOX Low Fire High Fire Manifold Pressure Net Stack Temp Low Fire High Fire Pilo...

Page 35: ......

Page 36: ......

Page 37: ...URNERS NORTH AMERICA 35 Pond Park Road http www riello ca 2165 Meadowpine Blvd Hingham Massachusetts Mississauga Ontario U S A 02043 1 800 4 RIELLO Canada L5N 6H6 RIELLO S p A I 37045 Legnago VR Tel 3...

Search results

Summary of Contents for C9541000

Reviews:

Brands by name

Popular brands

Riello C9541000, Installation, Use And Maintenance Instructions

Search results

Summary of Contents for C9541000

Reviews:

Brands by name

Popular brands