Riello 915 T1 Installation, Use And Maintenance Instructions Download Page 42

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20135737

Faults - Possible causes - Solutions

Extended head kit

LPG kit

(*)

LPG kit with butane amount over 30%.

Town gas kit

Vibration damper flame funnel kit

Differential circuit breaker kit

Multibloc rotation kit

7-pin plug kit

Gas trains in compliance with EN 676

Please refer to manual.

Appendix - Accessories

Burner

Standard length

(mm)

Extended head length (mm)

Code

BS1D

70 - 116

150 - 160

20031875

BS2D (long)

100 - 114

170 - 180

3001007

BS2D (extra long)

100 - 114

270 - 280

3001008

BS3D

110 - 128

267 - 282

3001009

BS4D

145 - 168

302 - 317

3001016

Burner

Kit code for standard head and Extended head

Code (*)

BS1D

3001003

3002734

BS2D

3001004

3002735

BS3D

3001005

3002736

BS4D

3001011

3002737

Burner

Kit Code

for standard head

Kit Code

for extended head

BS1D

3002727

BS2D

3002728

BS3D

3002729

Burner

Code

BS1D

3001059

BS2D

3001064

BS3D

3001060

BS4D

3001070

Burner

Code

All models

3001180

Burner

Code

BS1D

3001179

BS2D

3001177

BS3D - BS4D

3001178

Burner

Code

All models

3000945

Summary of Contents for 915 T1

Page 1: ...mantenimiento 20135737 4 10 2020 Forced draught gas burners Quemadores de gas con aire soplado Two stage operation Funcionamiento a dos llamas CODE C DIGO MODEL MODELO TYPE TYP 3761558 BS1D 915T1 3761...

Page 2: ...Translation of the original instructions Traducci n de las instrucciones originales...

Page 3: ...dling 15 5 4 Preliminary checks 15 5 4 1 Control of the supply 15 5 4 2 Control of burner characteristics 16 5 5 Operating position 16 5 6 Securing the burner to the boiler 17 5 7 Combustion head adju...

Page 4: ...am for entering the menu 31 5 14 3 Shut down test 32 5 14 4 Post purging and continuous purging 32 5 14 5 Intermittent operation 32 5 14 6 Setting the opening delay of the 2nd stage 32 5 14 7 Setting...

Page 5: ...e Directive EMC 2014 30 EU Electromagnetic Compatibility Such products are marked as follows The quality is guaranteed by a quality and management system certified in accordance with ISO 9001 2015 Man...

Page 6: ...tributed in compliance with the requirements defined in the Legislative Decree of January 8th 2004 and July 17th 2009 Type of product Forced draught gas burner Model BS1D BS2D BS3D BS4D Regulation app...

Page 7: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 8: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Page 9: ...tenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specifi...

Page 10: ...1 230 50 3761558 BS2D TC 1 230 50 3761658 BS3D TC 1 230 50 3761716 3761758 3761771 BS4D TC 1 230 50 3761816 3761858 Range Size Fuel Natural gas LPG Variations Electrical supply 1 230 50 1 220 60 B S...

Page 11: ...b D Model BS1D BS2D BS3D BS4D Heat output 1 kW Mcal h 16 19 52 13 8 16 3 44 7 35 40 92 30 1 34 4 78 2 65 75 197 55 9 68 8 162 5 110 140 249 94 6 120 4 215 Fuel G20 Gas NCV 8 12 kWh Nm3 7000 10 340 kca...

Page 12: ...O P B C M L D4475 T Fig 1 Model A B C D E F G H I L T M N O P R S BS1D 234 254 295 122 112 346 230 276 116 70 174 89 210 192 66 167 140 170 BS2D 255 280 325 125 5 125 5 352 238 252 114 100 174 106 23...

Page 13: ...icated on page 18 WARNING Only for the BS4D model To ensure operation with a burner output from 220 249 kW remove the pre cut soundproofing to free the additional air input slots on the cover see A Fi...

Page 14: ...am EN 676 For applications where the boiler does not conform to EN 303 or where the combustion chamber is much smaller than the dimen sions given in EN 676 please consult the manufacturers 60 70 0 4 0...

Page 15: ...bustion head 13 Capacitor 4 10 Burner equipment Flange with insulating gasket No 1 Screws and nuts for fixing the flange to the boiler No 4 7 pin plug No 1 Screw and nut for flange No 1 4 pin plug No...

Page 16: ...e control box from the burner it is necessary to Fig 6 disconnect all the connectors connected to it all the plugs the high voltage cables and the earth wire TB unscrew the screw A and pull the contro...

Page 17: ...iven in chapter Technical data on page 9 Observe the permissible ambient temperatures for storage and transport 20 70 C with max relative air humidity 80 5 4 Preliminary checks 5 4 1 Control of the su...

Page 18: ...NG A burner label that has been tampered with re moved or is missing along with anything else that prevents the definite identification of the burner makes any installation or maintenance work diffi c...

Page 19: ...sket 3 in between using the screws 4 and if necessary the nuts 2 but keeping one of the two top screws 4 loose Insert the combustion head of the burner in the flange 5 tighten the flange with the scre...

Page 20: ...g the head assembly To remove the head assembly it is necessary to disconnect the connections 3 and 5 Fig 12 remove the tube 4 and loosen the screws 10 Fig 12 unscrew and remove the screws 7 remove th...

Page 21: ...in the 4 pin plug X4 electrical wiring of page 23 Adjust the 1st stage using the screw 12 after loosening clockwise the nut 11 Fig 15 referring to the table below for the CO2 values Once the ideal set...

Page 22: ...17 Depending on the entry point the cable clamp with pressure test point 1 and simple cable clamp 2 may need swapping over Consequently you must make sure the cable clamp 1 is positioned correctly the...

Page 23: ...r to operate having been fixed find the nearest output value in Tab I for the burner in ques tion Read on the right column 1 the pressure at the socket M2 Fig 16 on page 20 Add this value to the estim...

Page 24: ...is correctly connected to an efficient earthing system made according to current standards It is necessary to check this fundamental safety requirement In the event of doubt have the electrical syste...

Page 25: ...tch Brown Blue Black TO BE DONE BY BY THE INSTALLER WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that sh...

Page 26: ...fail ure t5 Delay time between the 1st and 2nd stage ts Safety time V1 1st stage valve V2 Valve 2nd stage t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P TR P M AD t5 V2 SO SO POWER SUPPLY Signal not...

Page 27: ...15 t3r A recycle attempt is made if there is an air pressure drop during the pre purging stage there is then a lockout in the event of a second loss of air pressure between the 16th second and the 29t...

Page 28: ...due to a drop in air pressure after the pre purging was repeated due to a previous lack of air or 10 sec before the end of the pre purging or during the safety time or during normal operation RED Bli...

Page 29: ...remote reset is pressed during op erations for more than 5 seconds and less of 10 seconds to not go to the successive menu the burner switches off the gas valve closes the flame goes out and the star...

Page 30: ...and by signalling a fault The fault is indicated by the blinking LED see paragraph Fault diagnostics lockouts on page 26 The burner restarts when the voltage exceeds approx 180V or if it goes below 27...

Page 31: ...time The burner switches off the flame when the heat request thermostat opens cutting off the fuel sup ply to the valves The post purging function is not performed after a lockout of the motor or valv...

Page 32: ...lso the logging of the operating hours Together with the operating hours also the number of the burner s first stage valve openings is saved In the menu see paragraph Programming menu on page 31 it is...

Page 33: ...ching off test 5s t 10s 2 blinks RED none none Automatic at the end of the blink Post purging Continuous purging 10s t 15s 1 GREEN blink 1 1 minute 2 2 minutes 3 3 minutes 4 4 minutes 5 5 minutes 6 6...

Page 34: ...e button GREEN led OFF Press the button 1 time to enable a shut down every hour Press the button 2 times to enable a shut down every 24 hours GREEN led ON and OFF every time press and release After 10...

Page 35: ...setting the programming menu parameters and the lockout log The control box allows you to reset the log and the number of lockouts the operating hours the number of ignitions and recov er the menu s d...

Page 36: ...equest or af ter a recycle due to flame loss during operation After 15 seconds the air pressure is too low the head has been poorly adjusted The air pressure switch is defective change it Lockout for...

Page 37: ...e average temperature of the wa ter in the boiler It is advisable to set the burner according to the type of gas used and following the indications in Tab R Tab R 6 Start up calibration and operation...

Page 38: ...or return lines in the air suction areas and in the combustion product waste pipe Carry out an analysis of the combustion flue gases Significant differences with respect to the previous measure ments...

Page 39: ...Tab S 7 3 Opening the burner If maintenance of the combustion head is required refer to the in structions given in Operating position on page 16 For accessing to the interior of the burner loosen the...

Page 40: ...The connections in the control box are wrongly inserted Check and connect completely all the plugs The air pressure switch is changed over to the operational position Replace the pressure switch Burn...

Page 41: ...tch Faults Possible Causes Solution Fault Possible Causes Solution The burner locks out during op eration Earth probe Check the right position and if necessary set it ac cording to the instructions of...

Page 42: ...60 20031875 BS2D long 100 114 170 180 3001007 BS2D extra long 100 114 270 280 3001008 BS3D 110 128 267 282 3001009 BS4D 145 168 302 317 3001016 Burner Kit code for standard head and Extended head Code...

Page 43: ...er sticas del quemador 16 5 5 Posici n de funcionamiento 16 5 6 Fijaci n del quemador a la caldera 17 5 7 Regulaci n del cabezal de combusti n 18 5 7 1 Extracci n del conjunto cabezal 18 5 7 2 Montaje...

Page 44: ...tinua 32 5 14 5 Funcionamiento intermitente 32 5 14 6 Configuraci n del retraso de apertura de la 2 llama 32 5 14 7 Configuraci n de la pre ventilaci n larga 32 5 14 8 Visualizaci n del historial de b...

Page 45: ...patibilidad Electromagn tica Estos productos est n marcados como se indica a continuaci n La calidad est garantizada mediante un sistema de calidad y management certificado seg n ISO 9001 2015 Declara...

Page 46: ...circulaci n de acuerdo con las exigencias definidas en el D L del 8 de enero de 2004 y 17 de julio de 2009 Tipo de producto Quemador de gas con aire soplado Modelo BS1D BS2D BS3D BS4D Norma aplicada...

Page 47: ...ectamente podr an causar da os a la m quina y o a las personas PELIGRO PELIGRO COMPONENTES CON TENSI N Este s mbolo distinguir las operaciones que si no se ejecutan correctamente causar n descargas el...

Page 48: ...aducar n en caso de da os a personas y o cosas cuando los da os hayan sido originados por una o m s de las siguientes causas instalaci n puesta en funcionamiento uso y mantenimiento del quemador incor...

Page 49: ...stituirse 3 2 Adiestramiento del personal El usuario es la persona entidad o empresa que compra la m quina y cuya intenci n es usarla con el fin para el cual fue conce bida Suya es la responsabilidad...

Page 50: ...digo BS1D TC 1 230 50 3761558 BS2D TC 1 230 50 3761658 BS3D TC 1 230 50 3761716 3761758 3761771 BS4D TC 1 230 50 3761816 3761858 Serie Tama o Combustible Gas natural GLP Variantes Alimentaci n el ctr...

Page 51: ...lo BS1D BS2D BS3D BS4D Potencia t rmica 1 kW Mcal h 16 19 52 13 8 16 3 44 7 35 40 92 30 1 34 4 78 2 65 75 197 55 9 68 8 162 5 110 140 249 94 6 120 4 215 Combustible Gas G20 Pci 8 12 kWh Nm3 7000 10 34...

Page 52: ...11 O P B C M L D4475 T Fig 1 Modelo A B C D E F G H I L T M N O P R S BS1D 234 254 295 122 112 346 230 276 116 70 174 89 210 192 66 167 140 170 BS2D 255 280 325 125 5 125 5 352 238 252 114 100 174 106...

Page 53: ...ndica en la p g 18 ATENCI N Solamente para el modelo BS4D Para garantizar el funcionamiento con una poten cialidad de 220 249 kW quitar el fonoabsorben te pretroquelado para liberar los orificios adic...

Page 54: ...EN 676 Por el contrario si el quemador se combina con una caldera co mercial y no cumple con la norma EN 303 o cuya c mara de com busti n tiene dimensiones m s peque as que aquellas indicadas en la n...

Page 55: ...combusti n 13 Condensador 4 10 Material suministrado en dotaci n Brida con junta aislante N 1 Tornillos y tuercas para brida de fijaci n a la caldera N 4 Conector macho de 7 contactos N 1 Tornillo y t...

Page 56: ...ro de choque el ctrico Para extraer la caja de control del quemador es necesario Fig 6 desconectar todos los conectores conectados a ella todos los conectors machos los cables de alta tensi n y el cab...

Page 57: ...cnicos en la p g 9 Respetar las temperaturas ambiente permitidas para el almace namiento y el transporte 20 70 C con humedad aire re lativa m x 80 5 4 Controles preliminares 5 4 1 Control suministro...

Page 58: ...lteraci n eliminaci n la ausencia de la eti queta de identificaci n del quemador y todo cuan to no permita la correcta identificaci n del quemador y dificulte los trabajos de instalaci n y mantenimien...

Page 59: ...unta aislante 3 con los cuatro tornillos 4 y si es necesario las tuercas 2 sin apretar uno de los dos tornillos superiores 4 Introduzca el cabezal de combusti n del quemador en la brida 5 apriete la b...

Page 60: ...to cabezal Para extraer el conjunto cabezal es necesario desconectar las conexiones 3 y 5 Fig 12 desconectar el tubo 4 e aflojar los tornillos 10 Fig 12 desenroscar y quitar los tornillos 7 extraer el...

Page 61: ...en el conector macho de 4 contactos X4 p g 23 Regular la 1 llama utilizando el tornillo 12 despu s de haber aflojado sentido horario la tuerca 11 Fig 15 tomando como referencia la tabla de abajo para...

Page 62: ...posici n de entrada se deber n invertir el sujetador del cable con toma de presi n 1 y el sujetador del cable 2 Por tanto hay que verificar el posicionamiento correcto del sujetador del cable 1 el po...

Page 63: ...l quemador considerado el valor de potencia m s cercano al valor deseado Leer a la derecha columna 1 la presi n en la toma M2 Fig 16 Sumar a este valor la sobrepresi n estimada de la c mara de combust...

Page 64: ...un sistema de puesta a tierra eficiente seg n las normas actuales Es necesario controlar este requisito de seguridad esencial En caso de dudas pida que personal calificado controle la instalaci n el...

Page 65: ...27 Interruptor general Marr n Azul Negro A CARGO DEL INSTALADOR ATENCI N No invertir Neutro con Fase en la l nea de ali mentaci n el ctrica Controlar que la alimentaci n el ctrica del quemador corresp...

Page 66: ...hay llama t5 Tiempo de retraso entre 1 y 2 etapa ts Tiempo de seguridad V1 V lvula 1 llama V2 V lvula 2 llama t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P TR P M AD t5 V2 SO SO ALIMENTACI N Se al...

Page 67: ...clado si se produce una p rdida de presi n airedurante la pre ventila ci n se produce un bloqueo en el caso de una segunda p rdida de presi n aire entre el segundo 16 y el 29 si se produce una p rdida...

Page 68: ...o r pido 0 2 0 2 Bloqueo por p rdida de presi n de aire o luego de la repe tici n de la pre ventilaci n por la p rdida de aire 10 seg antes de la finalizaci n de la pre ventilaci n durante el tiempo d...

Page 69: ...ante el funcionamiento se aprieta el pulsador de desblo queo o desbloqueo a distancia durante un tiempo superior a 5 se gundos e inferior a 10 segundos para no ir al men siguiente el quemador se apaga...

Page 70: ...indicada por el parpadeo del led v ase apartado Diagn stico anomal as bloqueos en la p g 26 El quemador se enciende cuando la tensi n supera aprox 180V o si se posiciona por debajo de 270V Si la anoma...

Page 71: ...abre y detiene la alimentaci n del combustible hacia las v lvulas No se produce la post ventilaci n despu s de un bloqueo del motor o de las v lvulas si se interrumpe la solicitud de calor durante la...

Page 72: ...a memoria se guardan tambi n las horas de funcionamiento Junto con las horas de funcionamiento se guarda tambi n el n mero de aperturas de la v lvula de la primera llama del quemador En el men v ase a...

Page 73: ...rpadeos del Led verde Salida del men Ensayo de apagado 5s t 10s 2 parpadeos ROJOS ninguno ninguno Autom tico desde las paradas intermitentes Post ventilaci n Ventilaci n continua 10s t 15s 1 parpadeo...

Page 74: ...Pulsador de desbloqueo Led VERDE OFF Presionar el pulsador 1 vez para habilitar un apagado cada hora Presionar el pulsador 2 veces para habilitar un apagado cada 24 horas Led VERDE ON y OFF cada vez q...

Page 75: ...torial de bloqueos La caja de control permite poner en cero el historial y el n mero de bloqueos las horas de funcionamiento el n mero de encen didos y el restablecimiento de los valores por default d...

Page 76: ...nterna defectuosa Bloqueo por presostato aire no cerra do despu s de la solicitud de calor o despu s de un reciclado por p rdida de llama durante el funcionamiento Despu s de los 15 segundos la presi...

Page 77: ...ura y de la temperatura media del agua de la caldera Se aconseja regular el quemador de acuerdo con el tipo de gas utilizado seg n las indicaciones suministradas en la Tab R Tab R 6 Puesta en funciona...

Page 78: ...Control y limpieza Combusti n Controle que no haya obstrucciones o estrangulaciones en los tubos de alimentaci n y de retorno del combustible en las zonas de aspiraci n de aire y en los conductos de...

Page 79: ...ciones de entrega o de pago Tab S 7 3 Apertura del quemador Si fuese necesario realizar el mantenimiento del cabezal de com busti n consultar las indicaciones del cap tulo Posici n de fun cionamiento...

Page 80: ...rnes L1 N del co nector macho de 7 contactos Comprobar los fusibles Comprobar que el termostato de seguridad TS no est bloqueado Falta de gas Verificar la abertura de la compuerta Verificar que las v...

Page 81: ...entina al abrirse la v l vula provoca la abertura del presostato por lo cual la v lvula se cierra inmediatamente y se para el motor La presi n vuelve a aumentar el presostato se cierra y vuelve a repe...

Page 82: ...2D largo 100 114 170 180 3001007 BS2D extra largo 100 114 270 280 3001008 BS3D 110 128 267 282 3001009 BS4D 145 168 302 317 3001016 Quemador C digo kit para cabezal est ndar y cabezal largo C digo BS1...

Page 83: ......

Page 84: ...Subject to modifications Sujeto a modificaciones RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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