1a
THINGS YOU SHOULD KNOW
3
1.1A GAS APPLIANCES
3
1.2A ELECTRICAL SUPPLY
3
1.3A WARRANTY REGISTRATION
3
1.4A APPLIANCE COMMISSIONING CHECKLIST (UK ONLY)
3
1.5A HOW DOES IT WORK?
3
1.6A DIMENSIONS 3
1.7A CLEARANCES REQUIRED
3
1.8A FROST PROTECTION SYSTEM
3
1.9A CONTROL PANEL
4
2a
GETTING STARTED
5
2.1A PARAMETERS ACCESS
5
2.2A PROGRAMMING THE BOILER
5
2.3A OPERATING MODE
6
2.4A OTBus REMOTE CONTROL CONNECTION
7
2.5A BOILER FAULT CODES
8
2.6A INFO MENU
8
3a
HOW TO...
9
3.1A HOW TO TOP-UP THE SYSTEM PRESSURE
9
3.2A HOW TO RESET THE APPLIANCE
9
3.3A HOW TO SHUT DOWN THE SYSTEM FOR SHORT PERIODS 9
3.4A HOW TO SHUT DOWN THE SYSTEM FOR LONG PERIODS 9
3.5A HOW TO CARE FOR THE APPLIANCE
9
3.6A KEYBOARD LOCKOUT FUNCTION
9
4a
WHAT IF...
10
4.1A WHAT IF I SUSPECT A GAS LEAK
10
4.2A WHAT IF I HAVE FREQUENTLY TO TOP-UP THE SYSTEM 10
4.3A WHAT IF THE APPLIANCE IS DUE ITS ANNUAL SERVICE 10
4.4A WHAT IF I NEED TO CALL AN ENGINEER
10
3.7A INTERFACE STAND BY
10
1 INTRODUCTION
11
2
DESIGN PRINCIPLES AND OPERATING SEQUENCE
12
2.1
PRINCIPLE COMPONENTS
12
2.2
MODE OF OPERATION (AT REST)
12
2.3
MODE OF OPERATION (HEATING)
12
2.4
MODE OF OPERATION (HOT WATER)
12
2.5
SAFETY DEVICES
12
2.6
TECHNICAL DATA
13
2.7
VARIABLE SPEED CIRCULATOR
15
2.8
HOW TO FREE THE PUMP
15
3
GENERAL REQUIREMENTS (UK)
16
3.1
RELATED DOCUMENTS
16
3.2
LOCATION OF APPLIANCE
16
3.3
GAS SUPPLY
16
3.4
FLUE SYSTEM
16
3.5
AIR SUPPLY
16
3.6
WATER CIRCULATION
16
3.7
ELECTRICAL SUPPLY
17
3.8
MOUNTING ON A COMBUSTIBLE SURFACE
17
3.9
TIMBER FRAMED BUILDINGS
17
3.10 WATER TREATMENT
17
3.11 SHOWERS
17
3E
GENERAL REQUIREMENTS (EIRE)
17
3.1E RELATED DOCUMENTS
17
3.2E LOCATION OF APPLIANCE
17
3.3E GAS SUPPLY
18
3.4E FLUE SYSTEM
18
3.5E AIR SUPPLY
18
3.6E WATER CIRCULATION
18
3.7E ELECTRICAL SUPPLY
18
3.8E MOUNTING ON A COMBUSTIBLE SURFACE
18
3.9E TIMBER FRAMED BUILDINGS
18
3.10E WATER TREATMENT
18
3.11E SHOWERS
18
3.12E DECLARATION OF CONFORMITY
18
4 INSTALLATION
19
4.1
PREPARATION FOR MOUNTING THE APPLIANCE
19
4.2
FITTING THE FLUE
19
4.3
CONNECTING THE GAS AND WATER (FIG. 22)
21
4.4
ELECTRICAL CONNECTIONS
22
4.5
CASING REMOVAL
22
4.6
APPLIANCE TERMINAL BLOCK
22
4.7
CONNECTING THE MAINS (230V) INPUT
22
5 OPERATION
23
5.1
ACCESS TO THE PARAMETERS
23
5.2
CONTROL PANEL
23
5.3
SETTINGS MENU TREE STRUCTURE
24
5.4
STARTING THE BOILER
25
5.5
BOILER CONFIGURATION
26
5.6
FIRST COMMISSIONING
28
5.7
VENT CYCLE
28
5.8
OPERATING STATUS
28
6 COMMISSIONING
31
6.1
GAS SUPPLY INSTALLATION
31
6.2
THE HEATING SYSTEM
31
6.3
HOW TO FILL THE CONDENSATE TRAP
31
6.4 INITIAL FILLING OF THE SYSTEM
31
6.5
INITIAL FLUSHING OF THE SYSTEM
31
6.6
PRE-OPERATION CHECKS
31
6.7
INITIAL LIGHTING
31
6.8
CHECKING GAS PRESSURE AND COMBUSTION ANALYSIS 31
6.9
FINAL FLUSHING OF THE HEATING SYSTEM
31
6.10 SETTING THE FLOW OUTLET TEMPERATURE
31
6.11 SETTING THE SYSTEM DESIGN PRESSURE
32
6.12 REGULATING THE CENTRAL HEATING SYSTEM
32
6.13 FINAL CHECKS
32
6.14 INSTRUCTING THE USER
32
7
SERVICING INSTRUCTIONS
32
7.1 GENERAL
32
7.2
ROUTINE ANNUAL SERVICING
32
7.3
REPLACEMENT OF COMPONENTS
33
7.4
COMPONENT REMOVAL PROCEDURE
33
7.5
FRONT COVER REMOVAL
(FIG. 27)
33
7.6
PUMP ASSEMBLY
(FIG. 28)
33
7.7
SAFETY VALVE
(FIG. 29)
33
7.8
LOWER AUTOMATIC AIR RELEASE VALVE
(FIG. 28)
33
7.9
WATER PRESSURE TRANSDUCER
(FIG. 30)
33
7.10 FLOW THERMISTOR
(FIG. 4 - POS. 21)
33
7.11 RETURN THERMISTOR
(FIG. 4 - POS. 23)
33
7.12 PRINTED CIRCUIT BOARD
(FIG. 31)
33
7.13 GAS VALVE
(FIG. 32)
34
7.14 ELECTRODES
(FIG. 33 - FIG. 34)
34
7.15 FLUE FAN & MIXER
(FIG. 34 - FIG. 35)
34
7.16 BURNER
(FIG. 34)
34
7.17 MAIN HEAT EXCHANGER
(FIG. 35)
35
7.18 AUTOMATIC BY-PASS & DHW NON-RETURN
(FIG. 36)
35
7.19 EXPANSION VESSEL REMOVAL
(FIG. 37)
35
7.20 CONDENSE TRAP REMOVAL
(FIG. 38)
35
7.21 FLUE COLLECTOR REMOVAL
(FIG. 39)
36
7.22 REPLACING INTERFACE
36
7.23 REPLACING PCB OR INTERFACE
36
8
CHECKS, ADJUSTMENTS AND FAULT FINDING
37
8.1
CHECKING APPLIANCE OPERATION
37
8.2
APPLIANCE MODES OF OPERATION
37
8.3
CHECKING THE CO
2
AND ADJUSTING THE GAS VALVE 37
8.4
CHECKING THE EXPANSION VESSEL
38
8.5
EXTERNAL FAULTS
38
8.6
ELECTRICAL CHECKS
39
8.7
FAULT FINDING
39
8.8
COMPONENT VALUES & CHARACTERISTICS
39
8.9 ADJUSTMENTS
39
8.10 GAS VALVE CALIBRATION
40
8.11 RANGE RATED
40
8.12 SETTING THE THERMOREGULATION
40
8.13 LIGHTS AND FAULTS
41
8.14 BOILER FAULT CODES
42
8.15 INFO MENU
43
8.16 EMBEDDED CLOCK
44
8.17 CLOCK FUNCTIONALITY
44
8.18 PROGRAMMING THE EMBEDDED CLOCK
44
9
WIRING DIAGRAMS
45
9.1
EXTERNAL WIRING
45
9.2
OTHER DEVICES
45
9.3
OTBUS CONNECTION
45
10
LPG INSTRUCTIONS
47
10.1 RELATED DOCUMENTS
47
10.2 TECHNICAL DATA
47
10.3 GAS CONVERSION
47
10.4 COMPLETION
47
