Riello 20091179 Instructions Manual Download Page 4

4

 

panel and the boiler should be carried out by qualified per-

sonnel in compliance with the reference regulations and 

standards.   

 

9

The burner should be purchased separately, this manu-

al contains only information regarding the boilers and the 

boiler warranty does not extend to the burner. It is neces-

sary to consult the burner's instruction manual and have 

the Warranty Certificate issued for the burner by the dealer 

where it was purchased.

 

9

Before starting the burner, make sure that the front door of 

the boiler is closed tight and that the burner connections 

have been carried out correctly.

 

9

Do not touch the hot water pipes and the flues gases dis-

charge pipe when the boiler is running.

1.1 

General warnings

The boiler models in this manual are delivered fully assembled 

and without the electrical panel.

 

9

The cast iron boilersRTT 76-145 are designed for heating us-

ing water and/or serving hot water systems and have been 

designed with technologies and materials suitable for this 

purpose. Use the product only for this intended use.

 

9

The installation of the appliance should be carried out on a 

base that is suited to the weight and the dimensions.

 

9

The base of the boiler should be positioned and oriented in 

such a way as to leave sufficient space on the sides of the 

appliance to meet safety requirements and permit access to 

the boiler for maintenance and repairs.

 

9

The commissioning and initial ignition of the boiler should 

only be carried out by specialised installers.

 

9

It is forbidden to put or pump water into the boiler or the 

hydraulic system when the appliance is running and is hot.

 

9

Before putting water in the boiler or the system, it is neces-

sary to wait for the water temperature to reach 40° C. When 

putting water into the system, always run the circulation 

pump to prevent breaking the elements.

 

9

When the boiler is off for a long period or when carrying out 

repairs, maintenance or cleaning, the electrical supply must 

be disconnected using the master switch.

 

9

Especially in summer, when the boiler is off for a long pe-

riod, to avoid problems of incrustation in the circulation 

pumps, the boiler must be switched on 1-2 times a month 

and the circulation pumps operated for at least 5 minutes. 

Limescale in the water can cause problems if the pump is 

unused for a long period.

 

9

Choose a boiler with the right dimensions for the project 

in full compliance with applicable regulations. If the wrong 

size is chosen, the performance will suffer.

 

9

The boilers RTT 76-145 are only to be used for heating. For 

the production of domestic hot water, it is necessary to use 

a storage heater or another heat exchanger. To work effi-

ciently, pay special attention to the size of the domestic hot 

water circuit.

 

9

The RTT 76-145 boilers are delivered without the burner. To 

choose the most suitable burner and keep the performance 

high, contact technical personnel.

 

9

If the boiler goes into lockout automatically because of over-

heating, do not put cold water inside to get it going again. 

Wait until the boiler cools down, and try to restart it. If this 

does not happen, contact the Technical Assistance Service.

 

9

Periodically check the boiler and the burner. If these peri-

odic controls are not carried out, performance will worsen 

and there will be an increase in fuel consumption. The peri-

odic and annual controls of the boiler should be carried out 

carefully and at the scheduled time. Natural gas is a clean 

fuel and does not dirty the appliance so much. Liquid fuel 

burners, on the other hand, get much dirtier and the boiler 

controls and maintenance operations are necessary to en-

sure a high performance and a long life.

 

9

Repairs and periodic inspections of the RTT 76-145 boilers 

should be carried out by specialised technicians. This man-

ual contains an explanation of the user's responsibilities 

and the information required for using the boiler. Beyond 

these operations, the boiler should only be commissioned 

by the user or by one of our technicians. Do not try to adjust 

the boiler or tamper with any components.

 

9

The mains electrical connections to the boiler room, to the 

burner and to the boiler itself, the earthing of the control 

Summary of Contents for 20091179

Page 1: ...cod Doc 0079319 rev 0 03 2016 RTT 76 145 EN INSTRUCTIONS FOR THE INSTALLER AND FOR THE TECHNICAL ASSISTANCE CENTRE ...

Page 2: ...hnical Assistance Centre which is specifically capable of carrying out routine maintenance keep it running at maximum efficiency with low running costs and which has original spare parts if required This instruction booklet contains important information and suggestions that should be observed for easy installation and better use of the RTT 76 145 boiler Thank you once again Riello S p A CONFORMIT...

Page 3: ...n of the boiler room 12 1 16 Gas side resistor and output temperature of combustion gases 13 1 17 Instructions for use 13 1 18 Conveyance and discharge of the boiler water 13 1 19 Instructions for disposing of the product 13 1 20 Fire prevention regulations for the boiler room 14 1 21 Controls and starting the boiler 14 1 22 Maintenance instructions 15 1 23 Cleaning the boiler 15 1 24 Burner door ...

Page 4: ...the master switch 9 9Especially in summer when the boiler is off for a long pe riod to avoid problems of incrustation in the circulation pumps the boiler must be switched on 1 2 times a month and the circulation pumps operated for at least 5 minutes Limescale in the water can cause problems if the pump is unused for a long period 9 9Choose a boiler with the right dimensions for the project in full...

Page 5: ...iler increases The RTT boilers are made of EN GJL 200 a special alloy that resists expansion and temperature variations which ensures a long working life Thanks to the vertical structures that have been specially de signed with three flue passes the exhaust gases pass three times inside the boiler obtaining a high level of transmission of the heat produced by the combustion to the water present in...

Page 6: ...ater input output coupling G 2 DN Boiler gas volume 64 1 78 36 92 62 106 88 121 14 dm3 lt 0 064 0 078 0 093 0 107 0 121 m2 Combustion chamber gas volume 45 94 56 16 66 38 76 6 86 82 dm3 lt 0 046 0 056 0 066 0 077 0 087 m2 Safety limit thermostat 110 C Type of fuel I2H gas Extra light Fuel Oil comb liquid Flue gases output temperature full load 184 187 179 185 175 182 170 177 169 174 C partial load...

Page 7: ...dimensions 280 550 820 L RTT 76 RTT 93 RTT 110 RTT 128 RTT 145 L mm 800 922 1 044 1 166 1 288 690 544 65 1 6 Delivery The RTT 76 145 boilers are mounted on a wood pallet wrapped with Pluriball and inside a wood box 9 9Comply with the meaning of the symbols on the packaging for reasons of safety ...

Page 8: ... 1 370 L L 200mm 200mm 800mm A Characteristics of the base it should be made of BS 25 fibre concrete it should respect the indicated dimensions it should not be covered with a slippery material like ce ramic etc any acoustic insulation should be made before the base In the RTT 76 145 boilers the door of the burner can open on both sides For this reason equal free distances are specified on both si...

Page 9: ...ntilation 9 9Arrange for the creation of a diversion of the water supply line near the boiler and a drainage system for draining the boiler water 9 9It is strongly recommended not to install extraction systems air conditioning system or other devices that in the boil er room as a secondary effect could cause the so called vacuum effect and reduce the draught force of the boiler with main consequen...

Page 10: ...valve connecting the supply line and the return line of the heating system to adjust the flow rate of the water in the system according to the desired performances The amount of water in the system should be such that there is always water in the boiler Otherwise the boiler could be subject to corrosion If the boiler is not used in winter in order to prevent damage from freezing use an anti freeze...

Page 11: ...th a differ ence of level H between the output of the fuel tank 9 and the burner input 10 greater than 4 m When the boiler is not being used empty the fuel tank to prevent corrosion Low flue edge Bad surface dust etc Blocking gas flow Dust obstacling cleaning Flue which is not available for cleaning Weakly closed door Too long pipe Cleaning door leaking air Objects blocking gas flow Connection bet...

Page 12: ...0 49 29 41 13 94 20 07 18 69 26 91 24 13 34 75 If the fuel is methane gas Type of boiler Cross section of the opening for natural ven tilation cm Volume of air required for forced ventilation Lower part Upper part Lower part Upper part RTT 76 610 163 245 163 RTT 93 689 344 301 201 RTT 110 767 384 358 239 RTT 128 846 423 414 276 RTT 145 924 462 471 314 If natural ventilation is used If forced venti...

Page 13: ...supplied by the manufacturer or distributors Do not switch on the burner un til the circulation has started inside the boiler If the circulation pump or the protection pump are faulty switch off the burner The system should work in a coordinated manner The circulation pump should always be operating when the burner is running Choose a protection pump that is adequate for the boiler output Connect ...

Page 14: ...eaks or faults restore the connec tion before starting the boiler Clean the filters if the boiler runs on gas make sure that the tank is charged and check that the gas valves are open If the boiler runs on liquid fuel check the level in the fuel tank and make sure the fuel valve is open Check the pumps are running and check their rotation direction Check the control panel s electrical system All t...

Page 15: ...ess the following Conditions and sealing of the elements and the insulat ing cords Operating pressure for adjusting the combustion with the combustion gas measurement system if necessary Sensors and connection of the sensors Boiler combustion chamber and any formations of soot in the passages cleaning after checking Fastening and seal of the boiler door Seals of the boiler fittings Correct opening...

Page 16: ...ion 1 is composed of a special thermal ceramic that can withstand up to 1250 ºC and is safe for people to use Be very careful when transporting the insulating plate A ceramic fibre insulating cord is inserted in the door groove The cord has the function of preventing leaks between the door and the front element of the boiler After cleaning or repair work put back the door fixing it solidly to the ...

Page 17: ... 3739700 RTT 145 RG 5D 3739800 DOUBLE FUEL BURNER BOILER BURNER MODEL CODE RTT 76 R40 D17 3482601 RTT 93 R40 D17 3482601 RTT 110 R40 D17 3482601 GAS BURNER BOILER BURNER MODEL CODE RTT 76 BS 3 3761316 RTT 93 BS 3 3761316 RTT 110 BS 3D 3761716 RTT 128 BS 3D 3761716 RTT 145 BS 3D 3761716 1 25 Table of burner combinations ...

Page 18: ...sported ensure at least the normal storage conditions non aggressive environment air humidity less than 75 temperature between 5 and 55 c low dust levels and the prevention of damage due to biological factors Do not force the cover elements and the boiler panels in the storage phase or when being transported 9 9For the transportation of the boiler always use lift trucks transpallets or other means...

Page 19: ...ormation Retailer Mr Address Tel Technical Assistance Centre Mr Address Tel Installer Mr Address Tel Date Intervention Fuel supplier Mr Address Tel Date Qty supplied Date Qty supplied Date Qty supplied Date Qty supplied ...

Page 20: ...ago VR Tel 0442630111 Fax 044222378 www riello it As part of the company s ongoing commitment to perfecting its range of products the appearance dimensions technical data equipment and accessories may be subject to variation ...

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