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RIEJU Nuuk, Workshop Manual

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RIEJU Nuuk Workshop Manual Download Page 1

 

 

Rieju - Nuuk

 

Workshop Manual 

 

 
 

 

 

 

 

 

Summary of Contents for Nuuk

Page 1: ...Rieju Nuuk Workshop Manual ...

Page 2: ...forehand to make any changes to components parts or accessories which it considers necessary to improve the product or which are required for manufacturing or construction reasons Not all versions models shown in this publication are available in all countries The availability of each model should be checked at the official RIEJU sales network Copyright 2014 Rieju S A All rights reserved Reproduct...

Page 3: ...ion to make the procedure easier to understand and carry out CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle WARNING Refers to specific procedures to carry out to prevent injuries to the repairer Personal safety Failure to completely observe these instructions will result in serious risk of personal injury Safeguarding the environment Sections marked with t...

Page 4: ...h on relay 20 Checks fuse 15A 21 Checks 12V battery 21 Fail We turn the key but the dashboard doesn t turn ON always is black Battery charge 23 Checks big dashboard connector 23 Fail We turn the key but the dashboard doesn t turn ON always is black Battery don t charge and is impossible connect with the diagnose software 24 Check VCU C1 connector 24 Power batteries don t charge 25 Fail Motorbike r...

Page 5: ...he START screen Dashboard error light is OFF Motorbike doesn t charge 37 Check power wires of driver unit 37 Fail We turn the key the dashboard is ON but dashboard error light is ON and motorbike doesn t run Motorbike doesn t charge 38 Check earth cables of the drive Unit 38 Fail We turn the key the dashboard is ON but we can pass of the START screen Dashboard error light is OFF Motorbike doesn t ...

Page 6: ...t works 43 Checks turn light box 43 Checks turn light switch 44 Pre Delivery 45 Aesthetic inspection 46 Appearance check 46 Electrical system 47 Levels check 47 Level check 47 Road test 47 Test ride 47 Static test 47 Static control after the test ride 47 Functional inspection 47 Functional Checks 47 ...

Page 7: ...Introduction ...

Page 8: ...ety information fire and or severe injuries can occur Do not open the battery This poses the risk of a short circuit An opened battery voids all warranty claims Protect the battery against heat e g including prolonged exposure to sunlight and fire Do not operate or store the battery near hot or combustible objects This poses the risk of an explosion Do not immerse the battery in water When it is n...

Page 9: ...nction with the original vehicle Only this way the battery will be protected against dangerous overloads Use only original Bosch batteries that are approved for your vehicle by the manufacturer The use of other batteries can result in injuries and poses the risk of fire Read and observe the safety information and instructions in all operating manuals for the vehicle system as well as the operating...

Page 10: ...le powertrain system consists of five components with the following characteristics o Battery The specially developed lithium ion battery offers not only high energy density but also high safety Thanks to modularity several battery packs can be operated in parallel Lithium ion battery High energy density and long service life Robust powerful 2 4 kWh 48 V and safe Modular construction allows expans...

Page 11: ... integrated into every vehicle quickly and easily All system information is displayed clearly You can select from four different driving modes Go Cruise Boost Crawl Intuitive 4 4 liquid crystal display with LED status lights The ability to select the driving mode Go Cruise Boost Crawl Display of battery status range DISPLAY FEATURES Size 166 mm 127 mm 36 mm 4 4 LCD Driving modes Go Cruise Boost Cr...

Page 12: ...connected to common 230 V domestic power sockets You can select from two different charging modes Standard and Quick High charging power 1 2 kW and integrated air cooling Compact design and two charging modes Charging possible from every 230 V domestic power socket CHARGER FEATURES Size 300 mm 180 mm 80 mm Weight 3 5 kg Power rating 33 A Voltage Input 230 V AC Output 48 V DC Charging current one b...

Page 13: ...Diagnosis Software ...

Page 14: ... Install the device driver by run as administrator Run_this_to_install_driver bat this will fail if the directory path contains whitespaces 3 The target system is automatically detected and the correct drivers will be installed Upon successful completion press any key 4 To start the application double click the Diagnosis Software launcher Notice In case of failure please contact your support partn...

Page 15: ... language 7 currently English only the user may press the corresponding buttons Clicking on the Info button 8 will open up a window with information about application version and support contacts The status bar 9 informs the user about running action status Errors of failed actions will be indicated in red in the status result area on the applications bottom 10 The current vehicle identification n...

Page 16: ...of the bike to acces it you must dissasembly the front cover on the bike 1 Take out the front cover as show on the picture bellow 2 Unplug connector protection 3 Turn on ignition key 4 Connect Bosch diagnosis tool to the bike and with the computer use harness supplement send by Bosch diagnostic tool ...

Page 17: ...y of cable supplement and status of it all pins are OK c Bosch tool is not connected or don t works correctly Check that the led tool has green colour and when we click on Connect button the led flashing and change between colour green and red Notice In case of don t solve the issue please contact your support partner o Error VCU no detected Turn ignition on and check that the emergency switch of ...

Page 18: ...the full information of the different components status of components errors etc is necessary click on each tab of each component If one tab is not clicked we will not obtain the information of this component On each tab we found DTC Reset button when we push this button we erase the historic errors of the component selected this operation is necessary do on each component with errors If we can t ...

Page 19: ...Troubleshooting ...

Page 20: ...he VCU Check fuse of 15A and check 12V battery Check switch on relay If the relay is NOk when we turn the key to ON position front lights will ON To access to the switch on relay remove the upper plastic cover removing 5 screws Take out the relay and apply a voltage of 12V to pins 86 and 85 make sure that there is continuity between pins 30 and 87 If the relay is not working replace it If the rela...

Page 21: ...he fuse of 15A is not ok replace it Attention the fuse to use is 15A 32V Check 12V battery On function of the voltage level of the 12V battery the lights can be ON when we turn the key to ON position The motorcycle will work normally again once the 12V battery voltage is restored to normal operating level 10V 13V To access to the fuse of 15A remove the upper plastic cover removing 5 screws ...

Page 22: ...battery 3 Connect Bosch diagnose software if the battery has work between 7 to 9 V supply default defect will appear Make a DTC Reset on the controller Check With the battery assembled on the bike turn on the key and measure the voltage level battery will show 13 8V if the battery don t has this voltage the system don t charge correctly the 12V battery ...

Page 23: ...ted check CAN drive unit check DC DC 48V connector Controller shows the following errors 0x2F CAN Communication fault btw VCU and HMI Deleted after T15 reset if fault is inactive 0xAF Unknown untrusted component identified Deleted when fault becomes inactive Checks big dashboard connector Dashboard connectors are placed rear of the front light on the lower fork plate ...

Page 24: ... the dashboard doesn t turn ON always is black Battery don t charge and is impossible connect with the diagnose software Check VCU C1 connector VCU is placed on the top of the bike to access it you will take out the front cower removing 2 screws 1 Check that the connector is correctly plugged 2 Check the continuity of the wires ...

Page 25: ...osis software any error is present Check charger power connexions This fail is present with the wire black or red is not connected on the charger To access to the charger remove the upper plastic cover removing 5 screws On the charger remove the 2 screws of the charger protection Check that the cables are correct connected to the screw cables connector has poka yoke connexion it will impossible as...

Page 26: ...the components and proceed the same way with the yellow wire pins Make the readings on the motorcycle side of the connectors If there is electrical conductivity between the same colour cable pins CAN communication should be ensured Check can connector and assure that they are correctly plugged on the charger Notice In case of don t solve the issue please contact your support partner Dashboard ligh...

Page 27: ...k the side stand switch Check side stand switch Connector of side stand switch is placed up of the electrical motor Remove the right motor cover removing 5 screws 1 Unplug side stand switch 2 Connect the multimeter on the wires black 1 and green 2 of the stand switch 3 With the multimeter on Ω position measure the resistance of the switch 4 With the side stand on run position the resistance will o...

Page 28: ...urn the key to ON position voltage of the battery don t change to charging voltage level around 13 7V 2 Connect diagnosis software to the bike If Error 0xAF appears check fuse 40A 58V Check fuse 40A 58V Fuse is placed up of the electrical motor Remove the motor cover both sides removing 7 screws WARNING You must use one fuse 40A 58V Rieju part number 0 000 910 3503 If fuse is NOK replace it ...

Page 29: ...he models with 2 batteries is not connected or fail Connect diagnosis software to the bike If on the diagnose software only appears one battery check 1 2 batteries are correct plugged 2 CAN of batteries Check batteries are correct plugged Check that the batteries are correctly plugged connector to the end and the correct status of the connector any pin has defective ...

Page 30: ...in in the Display and in the rest of the components and proceed the same way with the yellow wire pins Make the readings on the motorcycle side of the connectors If there is electrical conductivity between the same colour cable pins CAN communication should be ensured Check can connector and assure that they are correctly plugged and connector leg is not broken 2 CAN connectors one for each batter...

Page 31: ... but we can connect with the diagnose software and motorbike don t charge Check VCU C2 connector VCU is placed on the top of the bike to access it you will take out the front cower removing 2 screws 1 Check that the connector is correctly plugged 2 Check the continuity of the wires ...

Page 32: ...arge led flashes but really the system doesn t charge Connect diagnosis software to the bike If Error 0xAF appears and any component is affected check fuse 7 5A 58V Check 40A 58V Fuse is placed up of the electrical motor Remove the motor cover both sides removing 7 screws WARNING You must use one fuse 7 5A 58V Rieju part number 0 000 910 3502 If fuse is NOK replace it ...

Page 33: ...ge Connect diagnosis software to the bike If drive unit is not connected check CAN drive unit check DC DC 48V connector Controller shows the following errors 0x27 CAN Communication fault btw VCU and EM Deleted after T15 reset if fault is inactive 0xAF CAN Communication fault btw VCU and EM Deleted after T15 reset if fault is inactive START SCREEN ...

Page 34: ...pport fender rem 3 Remove rear plastic fender removing 6 screws Troubleshooting is placed on the electrical motor Remove the motor cover both screws k that the connector is correctly plugged Check the continuity of the wires Check DC DC 48V connector DC DC is placed up to the rear fender to access it Remove the motor cover both sides removing 7 screws Remove the metal real support fender removing ...

Page 35: ...timeter on 200 DC V position measure the voltage 4 Multimeter will shows 50V if voltage is NOK check wires continuity 5 Check connector 4 wires cables black red Green Yellow is connected 6 With the multimeter on 20 DC V position measure the voltage 7 Multimeter will shows 13 5V between cables Red Black of DC DC 8 Multimeter will shows 9 75V between cables green yellow ...

Page 36: ...rs 0x27 Diagnostics information fault Deleted after T15 reset if fault is inactive 0xAF 48V battery fault Deleted after T15 reset if fault is inactive 0x2F Precharge fault Deleted after T15 reset if fault is inactive Check power wires of driver unit Power wires are placed up of the electrical motor Remove the motor cover both sides removing 7 screws Checks that the wires don t are placed in opposi...

Page 37: ...diagnosis software to the bike If Drive Unit is Battery and Display are not connected check positive cables of the drive unit Check power wires of driver unit Power wires are placed up of the electrical motor Remove the motor cover both sides removing 7 screws Checks that the red wires are correctly connected to the engine check wires continuity START SCREEN ...

Page 38: ...CAN Communication fault btw VCU and EM Deleted after T15 reset if fault is inactive 0xAF CAN Communication fault btw VCU and EM Deleted after T15 reset if fault is inactive 0xAE CAN Communication fault btw VCU and EM Deleted after T15 reset if fault is inactive Check earth cables of the drive Unit Power wires are placed up of the electrical motor Remove the motor cover both sides removing 7 screws...

Page 39: ...harge We can t connect with diagnose software tool Checks fuse 7 5A If the fuse is NOk when we turn the key to ON position front lights will ON To access the fuse of 7 5A remove the left lateral plastic cover open the battery holder and removing 3 screws If the fuse of 7 5A is not ok replace it Attention the fuse to use is 7 5A 32V START SCREEN ...

Page 40: ...rror light is OFF Motorbike charge We can connect with diagnose software tool but any Error appears Checks small dashboard connector Dashboard connectors are placed rear of the front light on the lower fork plate 1 Check that the connector is correctly plugged 2 Check the continuity of the wires START SCREEN ...

Page 41: ...nect diagnosis software to the bike If Error 0xAF appears and any throttle component is affected check throttle Throttle check To access to the throttle connector remove the upper plastic cover removing 5 screws 1 Check that the connector is correctly plugged 2 Check the continuity of the wires ...

Page 42: ...ks Troubleshooting We turn the key the dashboard is ON but we can pass of the START screen Dashboard error light is OFF Motorbike charge We can connect with diagnose software tool but any Error appears mode switch connector remove the upper plastic cover connector is correctly plugged Check mode function eck the continuity of the wires onnector is unplugged turn lights and horn it will not works S...

Page 43: ...of 7 5A remove the left lateral plastic cover open the battery holder and removing 3 screws If the fuse of 7 5A is not ok replace it Attention the fuse to use is 7 5A 32V Fail Any Error on the motorbike function but main turn lights doesn t works Checks turn light box To access the turn light box remove the left lateral plastic cover open the battery holder and removing 3 screws ...

Page 44: ...ks turn light switch 1 Check that the connector is correctly plugged 2 Check turns light function 3 Check the continuity of the wires Troubleshooting connector is correctly plugged t function Check the continuity of the wires ...

Page 45: ...Pre Delivery ...

Page 46: ...y stop switch CAUTION TO ENSURE MAXIMUM PERFORMANCE THE BATTERY MUST BE CHARGED BEFORE USE INADEQUATE CHARGING OF THE BATTERY WITH A LOW LEVEL OF ELECTROLYTE BEFORE IT IS FIRST USED SHORTENS BATTERY LIFE WARNING THE BATTERY ELECTROLYTE IS POISONOUS AS IT MAY CAUSE SERIOUS BURNS IT CONTAINS SULPHURIC ACID AVOID CONTACT WITH YOUR EYES SKIN AND CLOTHING IF IT ACCIDENTALLY COMES INTO CONTACT WITH YOUR...

Page 47: ...when accelerating and braking Front and rear brake efficiency Front and rear suspension efficiency Abnormal noise Static test Static control after the test ride Minimum seal turning the handlebar Uniform steering rotation Charge of the bike CAUTION CHECK AND ADJUST TYRE PRESSURE WITH TYRES AT AMBIENT TEMPERATURE NEVER EXCEED THE RECOMMENDED INFLATION PRESSURES AS TYRES MAY BURST Functional inspect...

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