Ricoh Neptune-P1 Service Manual Download Page 223 | Manualshive

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Board LEDS

This section describes the functions of the LEDs on the most important PCBs.

PSU, MCU, IPU

PSU LEDs

The PSU supplies dc current to electrical components and also controls the flow of ac current to the fusing
lamp, dehumidifiers (x4), and anti-condensation heaters (x2).

No.

Color

Meaning

Vaa +24 V

GREEN

ON

Normal

OFF

• PSU defective, or the +24 V system has shorted or is

defective.

Vca2 –12 V

GREEN

ON

Normal

OFF

• PSU defective, or the –12 V system has shorted or is

defective.

Vca2 +12 V

GREEN

ON

Normal

OFF

• PSU defective, or the +12 V system (HDD) has shorted

or is defective.

Vcc +5.1 V

GREEN

ON

Normal

4. Troubleshooting

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Summary of Contents for Neptune-P1

Page 1: ...Neptune P1 Machine Code G180 SERVICE MANUAL June 2007 Subject to change...

Page 2: ...the warm up period is completed 6 The inside and the metal parts of the fusing unit become extremely hot while the machine is operating Be careful to avoid touching those components with your bare ha...

Page 3: ...box Storing larger numbers or not sealing them apart may lead to chemical reactions and heat build up The danger of explosion exists if a battery of this type is incorrectly replaced Replace only with...

Page 4: ...notations are used A Warning indicates a potentially hazardous situation Failure to obey a Warning could result in death or serious injury A Caution indicates a potentially hazardous situation Failure...

Page 5: ...Incorporated PCL is a registered trademark of Hewlett Packard Company Ethernet is a registered trademark of Xerox Corporation PowerPC is a registered trademark of International Business Machines Corp...

Page 6: ...nstallation G180 21 Accessory Check 21 Machine Installation Procedure 22 Main Machine Final Installation 37 Moving the Machine 42 Roll Feeder B852 43 Accessory Check 43 Roll Feeder Installation Proced...

Page 7: ...G180 103 Roll Feeder B852 106 Paper Cassette B853 106 Folder FD Manual Feeder D889 106 Manual Feeder D333 107 Cleaning the Entrance Spurs 108 Lubrication Points 109 Development Section 109 Fusing Gear...

Page 8: ...2 Cleaning Blade 134 ID Sensor Pick Off Pawls Pick Off Pawl Solenoid 135 Paper Feed 136 Registration Clutch Registration Roller 136 Roll 1 Paper Feed Clutch Feed Roller 139 Roll 2 Paper Clutch Feed Ro...

Page 9: ...otor 163 Boards 164 MCU IPU MB 164 PSU Circuit Breaker 168 Controller Board 169 NVRAM 172 T S Power Pack 173 RFDB Roll Feeder Drive Board 174 SFDB Sheet Feed Drive Board 175 Others 177 HDD 177 Cooling...

Page 10: ...leshooting 219 Printing 219 Other Problems 221 Board LEDS 222 PSU MCU IPU 222 VDB 224 5 Service Tables Using the SP Mode 227 How to Use SP Mode 227 Firmware Update 231 Overview 231 Updating Firmware 2...

Page 11: ...Cleaning 385 Drum Cleaning 386 Collecting Used Toner 387 Quenching 388 Drum Anti Condensation Heaters 389 Image Writing 390 Development 391 Overview 391 Development Drive Mechanism 392 Toner Supply Me...

Page 12: ...Pawl Operation 420 Fusing Unit 421 Overview 421 Paper Feed Through the Fusing Unit 422 Fusing Pressure Control Mechanism 423 Hot Roller Thermistors and Thermostats 424 Temperature Control 424 Hot Roll...

Page 13: ...Folder D889 452 Manual Feeder D333 453 Paper Cassette B853 454 Main Machine Configuration 455 12...

Page 14: ...e installation area has air conditioners or heaters put the machine in a location where There are no sudden temperature changes from low to high or high to low The machine will not be directly exposed...

Page 15: ...m2 10 Do not install the machine in an area where there are frequent strong vibrations Minimum Space Requirements 1 Front 1000 mm 40 2 Back 600 mm 23 3 Right 600 mm 23 4 Left 600 mm 23 Machine Level 1...

Page 16: ...n the outlet Do not connect the machine to a power source that is shared with other equipment Installation Overview Installation Flow The Roll Feeder B852 is required for this installation You can als...

Page 17: ...d for Installation This is a summary of the important SP and User Tool settings that are necessary for this installation Main Machine Installation SP2801 2 Lot Number 1 Enter the toner lot numbers at...

Page 18: ...l feeder drawer 1920 111 Cut Length Adjustment 1st Roll 297 mm Plain Paper Adjust for 1st Roll 1920 115 Cut Length Adjustment 1st Roll 1189 mm Plain Paper 1920 211 Cut Length Adjustment 2nd Roll 297 m...

Page 19: ...atus and error messages Energy save mode turns off the backlight 2 Selection keys These dynamic keys change their function depending on the operation or menu mode The current functions will be clearly...

Page 20: ...tree A summary of the menu tree appears in Section 5 of this manual For more please refer to the operating instructions 11 Online Lights when the printer is online goes off when the printer is off lin...

Page 21: ...or key to display Language then press the OK key 3 or Select desired language OK Programmed 3 Press either the or key to select the desired language English French etc Then press the OK key Programme...

Page 22: ...memory always wait for the Data In LED to go off before you switch off the machine Accessory Check Check the accessories and their quantities against the table below No Description Q ty 1 Flat Brush F...

Page 23: ...ring these installation procedures until the procedure tells you to do this 1 Remove all the orange filament tape and packing materials from the main machine front and back Use a clean cloth moistened...

Page 24: ...handles 3 to lift the main machine Two or more service technicians are necessary to lift the main machine and set it on the roll feeder 2 Lift the main machine and set its rubber feet 4 into the holes...

Page 25: ...5 Remove the covers and screws 1 Left small cover x 2 2 Left upper cover x 2 3 Left screws x 2 4 Right small cover x 2 5 Right upper cover x 2 6 Right screws x 2 1 Installation 24 1...

Page 26: ...Right cover x 3 3 Manual feed table x 2 Open the drawer of the roll feeder before removing if the roll feeder is installed 8 Remove the right transport lock plate 1 x 4 9 Remove the left transport loc...

Page 27: ...n both sides 11 Attach the right joint bracket 1 the spindle 2 must go through the hole At the same time align the plate with the holes for the three screws blue The joint brackets and screws are prov...

Page 28: ...or the left joint bracket 4 The guide plate and screws are provided as accessories with the Roll Feeder B852 16 Install the guide plate 1 x 2 Blue Hang the hooks on each end to position the plate for...

Page 29: ...18 Lift each plate and let it fall to make sure that they move smoothly on the hinges 19 Reattach the manual feed table 20 Reattach the left and right covers The flat head screw must be attached at t...

Page 30: ...r as shown and read its gauge 4 Set the shoes under each corner of the main machine 5 Use a wrench to adjust the nuts 1 of each foot to raise or lower the main machine at each corner The main machine...

Page 31: ...s 4 in the upper unit 4 Slowly pull out the drum protection sheet 5 A developer lot number is embossed on the top edge of each package Save these top edges after you open each developer package You wi...

Page 32: ...Connect the power supply cord Switch the main power switch on The main motor switches on and distributes the developer evenly inside the development unit 9 Wait about 10 sec 10 Turn the main power swi...

Page 33: ...e and shake it again Show the operators this procedure so that they know how to load the cartridge properly If the toner is not loosened inside the cartridge before it is installed the operator may he...

Page 34: ...mbers with SP2801 2 and 3 before doing SP2801 1 The main machine will return an error Failed if you attempt to do SP2801 1 before SP2801 2 and 3 The lot number is embossed on the flap of the developer...

Page 35: ...aracter is a number 7 so toggle to the numeric screen Press ABC 123 10 or 123 OK to open the numeric entry screen 11 To enter the number 7 or 7 OK 12 The next character is a letter so to toggle back t...

Page 36: ...ressthekeybelow Delete tobackspaceanddeletethepreviousnumber to the left After entering all the numbers press the key below Accept 16 Escape 2 801 002 previous level 17 2 801 003 OK 18 Repeat this pro...

Page 37: ...drum before you move the main machine to a different location be sure to push this lever to the left 5 Close the upper unit 6 Do SP3001 2 to initialize the ID sensor again Initialization takes about 1...

Page 38: ...If you installed all the options you will see Tray Paper Size Tray 1 1st Roll Tray Paper Size Tray 2 2nd Roll and Tray Paper Size Tray 3 Cassette Select the paper size and paper type for the paper fe...

Page 39: ...on 1 Plug the main machine power cord into its power source and make sure that the main machine power is off Do not turn on the main machine The main machine must be off 2 Remove the rear cover 1 x2 3...

Page 40: ...ver Main Machine Accessories 1 Attach both upper output stackers 1 2 Attach the upper output guide 2 3 Attach the emblem 1 and panel 2 to the toner hopper cover 3 Push the panel in until the emblem an...

Page 41: ...feeder x 3 The lines and numbers embossed on the back of the main machine see the upper left of the above diagrams show where to position the exit guide plates for different paper widths 2 Position t...

Page 42: ...3 Config Page OK Config Page Printing If the printed text is not positioned correctly do SP2902 and select Pattern 11 For more about adjustments see p 180 SP Adjustments Paper Roll Adjustments Tray 1...

Page 43: ...the main machine If you will move the main machine to a different location in the same building it is not necessary to set the lever to the left and it is not necessary to disconnect the main machine...

Page 44: ...able below No Description Q ty 1 Lower Output Trays 3 2 Leg Covers 2 3 Movable Guides 6 4 Shoes 4 5 Joint Brackets Left Right 2 6 Exit Guide Plates 2 7 Screws Cosmetic Silver 4 8 Screws Blue 9 9 Harne...

Page 45: ...the roll feeder 2 This prevents damage to the connectors when the main machine is put on top of the roll feeder The main machine weighs 100 kg 220 lb There are two handles in recesses on each side of...

Page 46: ...umidifier switch 6 of the roll feeder Make sure that it is OFF If it is ON set it to OFF Opening the Roll Feeder and Removing Shipping Material The drawer of the roll feeder is locked and cannot be op...

Page 47: ...6 Remove the covers and screws 1 Left small cover x 2 2 Left upper cover x 2 3 Left screws x 2 4 Right small cover x 2 5 Right upper cover x 2 6 Right screws x 2 1 Installation 46 1...

Page 48: ...x 3 2 Right cover x 3 3 Manual feed table x 2 Open the drawer of the roll feeder before removing if the roll feeder is installed 9 Remove the right transport lock plate 1 x 4 10 Remove the left trans...

Page 49: ...on both sides 12 Attach the right joint bracket 1 the spindle 2 must go through the hole At the same time align the plate with the holes for the three screws blue The joint brackets and screws are pr...

Page 50: ...re again for the left joint bracket 4 The guide plate and screws are provided as accessories with the roll feeder 17 Install the guide plate 2 x 2 Blue Hang the hooks on each end to position the plate...

Page 51: ...19 Lift each plate and let it fall to make sure that they move smoothly on the hinges 20 Reattach the manual feed table 21 Reattach the left and right covers The flat head screw must be attached at th...

Page 52: ...e center as shown and read its gauge 4 Set the shoes under each corner of the main machine 5 Use a wrench to adjust the nuts 1 of each foot to raise or lower the main machine at each corner The main m...

Page 53: ...he rear cover 1 of the main machine x2 2 Remove the cover of the controller unit 2 x1 3 Remove the ground plate 1 x 3 Openthepaperexitcover C1 andpaperexitunit C2 togethertoremovescrew thevertical scr...

Page 54: ...he main machine and top of the roll feeder 8 Route the harness x 1 through bracket 4 then attach the bracket x 2 Use one screw from the accessories 9 Route the harness x 2 through bracket 5 and then a...

Page 55: ...re pinched between the bottom of the frame and bottom of the ground plate 13 Reattach Controller box cover Rear cover Open and close the paper exit cover C1 and paper exit unit C2 together to confirm...

Page 56: ...cover 3 Remove the tape from each end of one of the narrow mylars 4 Attach one end to the top edge of the cover The top edge must be flat and parallel to the edge of the cover The right edge of the m...

Page 57: ...the wide mylars 4 Align the end with the narrow tape with the top edge 4 of the rear plate Make sure that the right edge is parallel to the vertical lines on the plate then push down 5 Turn the end w...

Page 58: ...f you will install the optional paper cassette see p 61 Paper Cassette B853 do this before you install the paper rolls If you do not install the paper cassette first you must remove Roll 2 before you...

Page 59: ...r of the roll feeder x 3 The lines and numbers embossed on the back of the main machine see the upper left of the above diagrams show where to position the exit guide plates for different paper widths...

Page 60: ...n the right side of the roll feeder drawer Do the settings written on the label Roll SP No Name Roll 1 1920 111 Cut Length Adjustment 1st Roll 297 mm Plain Paper Roll 1 1920 115 Cut Length Adjustment...

Page 61: ...fault setting This setting is not required if plain paper is loaded in the paper feed source No Display Plain Paper Recycled Paper Translucent Paper Film 8 OK Programmed The display returns to the pre...

Page 62: ...quantities the table below No Description Q ty 1 Paper Cassette Unit 1 2 Screws 4 3 Harness Clamps 4 4 Paper Cassette Universal Type 1 Paper Cassette Installation Procedure Confirm that the machine is...

Page 63: ...r 2 away from the top of the screw 3 Remove the knockout 3 x 2 4 If Roll 2 is installed remove it 5 Remove the paper cassette from the paper cassette unit 6 Remove the rear plate of the roll feeder x...

Page 64: ...oll feeder 14 Put the paper cassette in the paper cassette unit 15 Set the Paper Size and Type for the Paper Cassette Menu Paper Input OK Paper Size Paper Size Tray 3 OK or Display the desired units m...

Page 65: ...ely Before installing the folder unit switch off the main machine and disconnect its power cord from the main power source Do not reconnect the main machine and switch it on until after the folder ins...

Page 66: ...1 3 Joint Brackets 2 4 Lock Plate Right 1 5 Lock Plate Left 1 6 Shoes 4 7 Decal 1 8 Guide Mylar 1 9 Pin 2 10 Folder Positioning Bracket Lower 2 11 Folder Positioning Bracket Upper 2 12 Rear Copy Tray...

Page 67: ...der Unit Installation Removing the Shipping Material Do not connect the folder unit power cord to a power source during these procedures until you are specifically instructed to do so 1 Installation 6...

Page 68: ...1 Remove the filament tape from the front 1 and rear 2 2 Open the rear doors and remove tapes 3 inside the folder unit Removing Covers and Plates Folder Unit B889 67 1...

Page 69: ...the right terminal of the controller box x2 Discardtheplate Screwsareprovidedasaccessories butyoumaywanttokeepthescrews if extra screws are needed 2 Remove 1 Ground plate x3 Open the paper exit cover...

Page 70: ...arness bracket 1 x1 where the terminal cover L plate was removed in Step 1 2 Connect the other end of the connector harness 2 to the MCU board CN132 x1 3 Fasten the harnesses at to with the clamps x5...

Page 71: ...d plate 5 Reattach Controller box cover Rear cover Open and close the paper exit cover C1 and paper exit unit C2 together to confirm that the rear cover is installed correctly If the paper exit cover...

Page 72: ...the bracket 1 from the main machine x1 8 Attach joint brackets 2 and 3 x2 each 9 Attach the lower guide mylars 1 and 2 to the folder unit 10 Attach the upper guide mylars 1 and 2 x3 each Folder Unit B...

Page 73: ...it attach 1 Folder positioning bracket upper x2 2 Folder positioning bracket lower x2 12 On the left front side of the folder unit attach 1 Folder positioning bracket upper x2 2 Folder positioning bra...

Page 74: ...x2 3 Right lower cover x6 4 Left upper cover x3 5 Left lower cover x4 6 Rear bottom cover rear cover 2 x2 14 Remove the red tags and screws x1 ea 15 On the left side of the machine remove the shippin...

Page 75: ...eakershouldfliptothe O position Thisindicatesthatthecircuitbreakerisoperating normally If the circuit breaker does not flip to the O position the circuit breaker must be replaced Push the lever to dis...

Page 76: ...s at and Leveling and Docking 1 Level the main machine The main machine should already have been leveled side to side at installation If the main machine has not been leveled side to side this must be...

Page 77: ...e folder unit 1 against the back of the machine 2 3 Make sure that the folder is aligned properly with the back of the main machine At the top and on both sides make sure that upper positioning bracke...

Page 78: ...inserted because the holes are not aligned use a wrench to turn the nuts on the legs under each corner of the folder unit until the holes are aligned and must both be adjusted with the same number of...

Page 79: ...left and rear sides Set the level on each side of the folder as shown above Level the sides of the folder unit in this order right rear left Use a wrench to adjust the nuts on the right leg 1 and left...

Page 80: ...ide Insert the pin 1 Attach the lock plate 2 x2 The shapes of the left lock plate 2 and right lock plate 5 are different Confirm that the groove of the pin 3 is in the slot of the lock plate 9 On the...

Page 81: ...ide Power On The folder unit must be switched on before the main machine 1 Switch on the folder unit 2 Switch on the main machine The folder unit must be switched on first so that the main machine wil...

Page 82: ...l device installed on the back of the Roll Feeder B852 Accessories Check the accessories and their quantities against the table below No Description Qty 1 Copy Tray Holder 1 2 Guide Mylar 1 3 Rear Cop...

Page 83: ...Installation 1 Attach 1 Copy tray holder x4 2 Rear copy tray x3 3 Guide mylar x1 to center of copy tray 1 Installation 82 1...

Page 84: ...older unit 2 Disconnect both the main machine and folder unit from the power source Do not reconnect the main machine and switch it on until after the manual feeder has been installed Location The env...

Page 85: ...Clamps 3 12 Edge Clamps 2 13 Sponge Strips 2 14 Lock Plate 2 15 Tension Bracket 1 Manual Feeder Installation Confirm that the folder unit is switched off and disconnected from the power source before...

Page 86: ...Mounting the Manual Feeder on the Folder Unit 1 Remove 1 Left cover x3 2 Right cover x2 3 Top cover x6 2 Push down the lever 4 and lower the cover 5 Manual Feeder D333 85 1...

Page 87: ...s shown above and place it on the top of the folder unit 3 Lift the manual feeder 1 out of the box 4 Set the manual feeder 1 on top of the folder unit 5 Remove all tapes 6 Remove 2 Left shipping brack...

Page 88: ...he manual feeder 2 to the top of the folder unit x2 Attach the edge clamp 3 2 Remove the short circuit connector 1 3 Route and attach the harness To the folder unit 2 x6 x3 To the manual feeder 3 x7 x...

Page 89: ...he manual feeder 2 to the top of the folder unit x2 3 Attach the edge clamp 3 4 Release the clamps holding the harness 1 and timing belt 2 then close the clamps 5 Route the timing belt as shown above...

Page 90: ...s through the clamps and close them 11 Reattach the left and right covers of the folder unit 12 Attach 1 Left sponge strip peel tape from the back 2 Right sponge strip peel tape from the back Align th...

Page 91: ...st so that the main machine will recognize the folder unit after the main machine is powered on and starts its initialization procedure If the main machine is powered on before the folder unit the fol...

Page 92: ...rd or SD card must be inserted into its assigned slot The slot assignments of boards and SD cards are written on a decal on the controller box cover Slots A and C shown above are not used for this mac...

Page 93: ...Update NVRAM Data Download Upload Application Move Undo Using SD Cards Removing the SD Card Slot Cover The SD card slot cover 1 is fastened by one screw Remove this cover to insert SD cards Always rea...

Page 94: ...s and Precautions on the Use of SD Cards When an application is moved from one SD card to another SD card the authentication data is transferred with the application program to the target SD card Do n...

Page 95: ...th the application in Slot 3 4 Insert the SD card to receive the application in Slot 1 The SD card to receive the moved application can be set in Slot 2 but in this case Slot 1 must be empty The appli...

Page 96: ...empty The application always moves to Slot 1 by default if there are SD cards in both Slot 1 and Slot 2 5 Turn on the main power switch 6 Enter the SP mode and do SP5873 2 Undo Exec 7 Follow the mess...

Page 97: ...off and disconnected from its power source 2 Remove the cover 1 of Slot B x 2 3 Insert the adapter board 2 into Slot B Knob x 2 4 Insert the wireless LAN card 3 into the adapter board 2 5 Attach the...

Page 98: ...andard Ethernet board and standard USB board can no longer be used Two caps are provided to cover the standard Ethernet and USB connectors This prevents accidental reconnection of the cables while the...

Page 99: ...standard cables 4 Remove the cover of Slot B 1 x 2 5 Insert the Gigabit Ethernet Board 2 into Slot B Knob x 2 6 Attach the ferrite core provided with the Gigabit Ethernet Board to the end of the cabl...

Page 100: ...Config Page Printing Data Overwrite Security Unit Type D B735 18 Accessories Check the accessories and their quantities against the table below Description Qt y 1 Data Overwrite Security SD Card 1 1...

Page 101: ...ls This is normal Installation 1 Confirm that the machine is switched off and disconnected from its power source 2 Disconnect the network cable if one is attached 3 Remove the SD card slot cover x1 On...

Page 102: ...lication Depending on your machine the operation of Auto Erase Memory and Erase All Memory might differ slightly For details refer to the Security Reference and Printer Reference operation manuals Ins...

Page 103: ...1 Installation 102 1...

Page 104: ...f necessary Development Filter 5 5 18 0 C Dry cloth or vacuum cleaner Development Roller Gear 5 5 18 0 I Development Lower Casing 5 5 18 0 C Dry Cleaning Cleaning Blade 1 11 0 36 0 I R Replace if nece...

Page 105: ...2 to initialize the sensor after you clean it Pick off Pawl 5 5 18 0 C LPH LED Print Heads 5 5 18 0 C Lens paper or alcohol After cleaning touch to discharge static Important Use no other chemical cle...

Page 106: ...h Fusing Exit Sensor 5 5 18 0 C Blower brush Fusing Gears 5 5 18 0 L Barrierta S552R Mechanical Drive Section Drum Drive Gears 5 5 18 0 L Silicone Grease G501 Development Drive Gears 5 5 18 0 L Fusing...

Page 107: ...Roll End Sensors 3 4 EXP 11 0 36 0 C Paper Cassette B853 Description Q ty PM Interval PM Comments K Prints Feed Roller 1 40 C R Replace if necessary Friction Pad 1 C R Grip Rollers C Blower brush or d...

Page 108: ...uld be tested once a year See p 74 Checking the Circuit Breaker in the folder installation procedure Manual Feeder D333 Description Q ty PM Interval PM Comments Metric Feet Paper Width Sensors 11 36 B...

Page 109: ...he upper unit 2 Retrieve the flat brush from 1 from its storage location 3 Use the flat brush to clean the 5 entrance spurs 2 Be sure to return the flat brush to its storage location when you are fini...

Page 110: ...Lubrication Points Development Section Development Unit Gears Silicone Grease G501 Apply at the points shown by the numbers in the drawing Lubrication Points 109 2...

Page 111: ...Fusing Gears 1 Fusing Gears Barrieta S552R Apply to the surface of the rim 2 Preventive Maintenance 110 2...

Page 112: ...Adjustment Common Procedures Before Working On the Main Machine Always remove these items before you start work on the machine A Upper output stackers x 2 B Upper output guide x 1 Lower output trays x...

Page 113: ...ft upper cover C x 2 Push in the lever A to remove the cover 4 Remove the left cover D x 3 5 Do Steps 1 2 and 3 to remove the right covers Reinstallation Make sure that the upper unit is open Always i...

Page 114: ...Rear Cover 1 Rear cover x 2 A 2 Controller cover B x 1 Paper Exit Unit Common Procedures 113 3...

Page 115: ...rear cover x 2 See p 113 Rear Cover 4 Raise the paper exit A unit approximately 30 from horizontal 5 Pull the unit away from the left B and right C hinges Front Panel and Opening the Top 1 Side covers...

Page 116: ...he top must be completely forward so that it remains open under its own weight Toner Hopper Cover 1 Side covers See p 112 Side Covers 2 Open the upper unit 3 Toner hopper cover A Reinstallation Make s...

Page 117: ...5 Idle registration roller panel B x 2 Remove the two rear screws C first and let the panel come down Use a very short screwdriver to remove the rear screws Disconnect the panel from the stud screw on...

Page 118: ...Drawer Front Cover 1 Open the front drawer of the roll feeder A 2 Push the cutter B to the right 3 Front cover C x 3 Common Procedures 117 3...

Page 119: ...Removing the VDB CGB VDB 1 Remove Side covers See p 112 Side Covers Front panel See p 114 Front Panel and Opening the Top 2 Remove bracket A x1 FFC x6 3 VDB B x 4 x4 3 Replacement and Adjustment 118 3...

Page 120: ...CGB Power Pack 1 Remove Side covers See p 112 Side Covers Front panel See p 114 2 CGB power pack A x 4 x 2 standoffs x 2 Removing the VDB CGB 119 3...

Page 121: ...C x 1 5 Disconnect the cleaning pad D and then move it to the left 6 Charge corona unit E x 2 Reinstallation Set the left end of the charge corona unit in the hole on the left first viewed from the r...

Page 122: ...isassembling the Charge Corona Unit 1 Grid wires A Spring x 1 each 2 Two cover plates B pressure release 3 Charge corona wire C x1 Quenching Lamps 1 Remove OPC drum unit Seep 132 Drum Unit Charge coro...

Page 123: ...2 Quenching lamp unit A x 3 x 3 3 Quenching lamps x3 B x all x 3 The quenching lamps are attached to the plate with double sided tape 3 Replacement and Adjustment 122 3...

Page 124: ...y against the studs on each side Then tighten the screws Do not push the plates forward with force against the LPH studs If the studs are pushed forward this could cause the LPH to move out of positio...

Page 125: ...rs See p 112 Side Covers 2 Transfer unit A x 2 x 2 Reinstallation At each end of the unit make sure that the tabs B are fully engaged with the studs C When the tabs are engaged correctly the caps on t...

Page 126: ...each guide Each guide must be installed at its former position 3 Paper guides C x4 4 Transfer wire D 5 Separation wires E Reinstallation Each paper guide pair must be installed at its former position...

Page 127: ...over Idle registration roller panel See p 116 Idle Registration Roller Panel Toner cartridge 2 Development unit A x 2 x 6 The development unit is very heavy Pull it out slowly Reinstallation Attach th...

Page 128: ...the casing A for the toner supply unit x 2 4 Remove the development filter B and bracket C 5 Hold the development unit above the paper with the gears up 6 Turn the paddle roller knob D clockwise until...

Page 129: ...itch the main power switch on 12 Do SP5804 31 This supplies developer to the development unit 13 Push OK ON to start the motor then wait for 30 seconds 14 Push OFF to stop the motor 15 Switch the main...

Page 130: ...must enter the lot numbers with SP2801 2 and 3 before doing SP2801 1 The machine will return an error Failed if you attempt to do SP2801 1 before SP2801 2 and 3 If the lot numbers are the same just en...

Page 131: ...1 3 Cut the harness clamp B 4 Toner supply clutch C Bushing x 1 The stopper is spring loaded and will come out suddenly after you remove the e ring Development Filter 1 Remove the development unit Se...

Page 132: ...r Collection Bottle Toner Overflow Sensor 1 Remove A Right small cover x 2 B Right upper cover x 2 C Right cover x 3 2 Loosen the leaf spring D and lift it 3 Toner overflow sensor E x 1 x 1 4 Toner co...

Page 133: ...ning blade release lever A to the left 2 Development unit See p 126 Development Unit 3 Drive belt plate A drive belt x 4 4 Use the long end of a hexagonal wrench to remove drum gear B x 2 5 Left hub C...

Page 134: ...ub D of drum shaft x 2 7 Drum unit A The drum unit is very heavy Pull it out slowly Do not touch the surface of the drum 8 Drum A x 2 bushings x 2 plate x 1 Reinstallation After you replace the drum D...

Page 135: ...ID sensor Be sure to tighten the hexagonal lock screws in the drum gear Set the cleaning blade release lever to the right Cleaning Blade 1 Cleaning blade A x 2 springs x 2 Reinstallation After you rep...

Page 136: ...release 5 Pick off pawl solenoid C x 2 x 1 Reinstallation After replacing or cleaning the ID sensor do SP3001 2 to initialize the new ID sensor If the ID sensor is damaged and cannot be replaced immed...

Page 137: ...tion Clutch Registration Roller 1 Side covers See p 112 Side Covers 2 Registration clutch A x 1 x 1 3 Gear cover plate B x 7 cap x 1 drive belt x 1 4 Gear C x 1 spring x 1 5 Gear D x 1 3 Replacement a...

Page 138: ...Used Toner Collection Bottle Toner Overflow Sensor 7 Cover plate E x 5 8 Switch pressure plate F At reinstallation make sure that the vertical brace G is locked in the cutouts in the ceramic clutch H...

Page 139: ...9 Front plate I x 6 10 Transport roller dust cover J x 4 11 Registration roller K x 2 bushings x 2 torque limiter x 1 x1 3 Replacement and Adjustment 138 3...

Page 140: ...he paper rolls 3 Roll 1 feed clutch cover A x 2 4 Roll 1 feed clutch B x 1 x 1 5 Roll 1 feed rollers C x 3 bushings x 2 6 After you replace the roller or the clutch adjust the cut length with SP1920 1...

Page 141: ...he rear 3 Roll 2 feed clutch cover A x 2 4 Roll 2 feed clutch B x 1 x 1 5 Roll 2 feed rollers C x3 bushings x 2 6 After you replace the roller or the clutch adjust the cut length with SP 1920 211 and...

Page 142: ...RF Exit Sensor 1 Open the drawer of the roll feeder 2 Plate A x 2 3 RF exit sensor B x 1 x 1 Paper Feed 141 3...

Page 143: ...Feed Motor 1 Open the roll feeder drawer 2 Drawer front cover See p 117 Drawer Front Cover 3 Loosen belt tension bracket A 4 Gear B x1 5 Roll feeder motor C x 2 x 1 x 2 3 Replacement and Adjustment 1...

Page 144: ...Cutter Motor HP Sensors 1 Open the roller feeder drawer 2 Drawer front cover See p 117 Drawer Front Cover 3 Upper bracket A x 2 4 Lower bracket B spring x 1 x 1 x 1 Paper Feed 143 3...

Page 145: ...er HP switch C x 1 x 1 6 Left cutter HP switch D x 1 x 1 7 Cutter race and motor assembly E x 3 x 1 x 2 8 Cutter motor F x 2 Roll Paper End Sensors 1 Open the roll feeder drawer 3 Replacement and Adju...

Page 146: ...2 Roll feeder back plate A x 2 3 Roll end sensors B x 1 x 1 each Cassette Feed Roller 1 Paper cassette A 2 Cassette feed roller B Paper Feed 145 3...

Page 147: ...the roll feeder drawer and remove the paper cassette 2 Roll feeder rear plate x 2 Blue 3 RFDB shield plate A x 2 Blue 4 Paper cassette unit B x 6 x 2 x 4 Blue Pull the unit to the rear then remove it...

Page 148: ...5 Relay sensor plate C x 1 Blue 6 Relay sensor D x 1 pinch release x 2 7 Cassette end sensor plate E x 1 Blue 8 Cassette end sensor F x 1 x 1 pinch release x 3 Paper Feed 147 3...

Page 149: ...der drawer and remove the paper cassette unit 2 Relay sensor plate cassette end sensor plate A x 1 each 3 Cassette open sensor B x 1 pinch release x 2 4 Paper cassette feed assembly C x 6 5 Paper cass...

Page 150: ...Cassette Feed Clutch 1 Cassette feed motor See p 148 Cassette Feed Motor Cassette Open Sensor 2 Motor mount plate A x 2 3 Cassette feed clutch B x 1 x 1 Paper Feed 149 3...

Page 151: ...rent hole Center Standard tension standard pressure Left Less tension less pressure Set to this position to decrease wrinkling Right More tension more pressure Can give better fusing with thick paper...

Page 152: ...the paper exit cover and paper exit unit together A 2 Hot roller strippers B pressure release spring x 1 each Fusing Exit Sensor 1 Remove Rear cover See p 112 Side Covers Paper exit unit See p 113 Pa...

Page 153: ...p 113 Rear Cover Paper exit unit See p 113 Paper Exit Unit 2 Remove pressure roller thermistors A x 1 x 2 x1 The end roller thermistor is at The center roller thermistor is at You must first remove t...

Page 154: ...r Paper exit unit and exit cover x 4 x 1 See p 113 Paper Exit Unit 2 Remove Pressure roller stripper unit A x 4 Stopper screw B x 1 ea Pressure roller strippers C Spring x 1 each There are 11 pressure...

Page 155: ...unit A See p 153 Pressure Roller Strippers 2 Remove the exit unit switch B Use tips of two small flat head screwdrivers to release the tabs at the top and bottom of the switch to release it then pull...

Page 156: ...istors 3 Remove the braces x 3 A x 2 each Install the brace with attached harness clamp in the center 4 Remove the fusing unit B x 2 x 2 5 Push down the levers C when you remove the fusing unit The fu...

Page 157: ...er 1 Fusing unit See p 154 Fusing Unit 2 Springs A x 2 3 Felt plate B x 2 4 Fusing cleaning roller C x 2 bushings x 2 The brown bushing is on the right the white bushing is on the left 3 Replacement a...

Page 158: ...upport B x 1 4 Left plate C x 1 5 Left support D x 1 This is the support with the anti static brush 6 Fusing lamp E x 2 metal harness clamps x 2 Reinstallation Make sure that the ends of the fusing la...

Page 159: ...2 Hot roller A springs x 2 sleeve bearings x 2 gear x 1 3 Lubricate B with Barrierta S552R x 2 Pressure Roller 1 Hot roller See p 158 Hot Roller 2 Pressure roller plate A x 4 3 Thermistor Thermostat...

Page 160: ...sing unit See p 154 Fusing Unit 2 Hot roller thermistor A x1 x 1 3 Thermostat 2 199 C B M3x6 x 2 4 Thermostat 1 200 C C M3x6 x 2 Reinstallation The thermostats 199 C and 200 C must be installed at B a...

Page 161: ...Motor 1 Remove Side covers See p 112 Side Covers Front panel See p 114 Front Panel and Opening the Top 2 Cover A x4 3 Belt tension plate B x 2 Spring x 1 4 Drum motor C x 1 x 3 3 Replacement and Adjus...

Page 162: ...or 1 Open the upper unit 2 Remove side covers See p 112 Side Covers 3 Registration clutch A x 1 x 1 4 Upper unit sensor B x 1 x 4 5 Gear cover plate C x 4 x 7 6 Timing belt and cap D 7 Motor mount pla...

Page 163: ...ou install the motor mount plate Remove the rear cover At the left rear corner of the main machine open two or three harness clamps to release the motor harnesses This will decrease the tension in the...

Page 164: ...r 1 PSU See p 168 PSU Circuit Breaker 2 Toner collection bottle See p 131 Used Toner Collection Bottle Toner Overflow Sensor 3 T S power pack See p 173 T S Power Pack 4 Motor plate A x 1 x 1 x 2 5 Mot...

Page 165: ...Boards MCU IPU MB 1 Remove A Rear cover x2 B Controller cover x1 2 Remove A Ground plate x3 3 Replacement and Adjustment 164 3...

Page 166: ...x8 3 If there are any optional boards A installed on the controller remove them before removing the controller board x2 each 4 Remove the controller unit x7 5 Disconnect the IPU and MCU harnesses x7...

Page 167: ...6 Disconnect the MCU IPU bracket A MCU side x2 x1 B IPU side x2 x2 7 Pull the controller unit out of the machine 8 Remove the shield cover A x12 3 Replacement and Adjustment 166 3...

Page 168: ...9 Remove A MCU x4 x1 B IPU x4 10 Remove A Motherboard bracket x3 x3 x1 B Motherboard x7 If you install a new MCU board do SP3001 2 to initialize the ID sensor Boards 167 3...

Page 169: ...rcuit Breaker 1 Remove the rear cover A x2 2 Remove A Earth plate x2 B Earth plate x2 3 Disconnect the white and black harnesses C x2 4 Remove the circuit breaker D x2 x4 3 Replacement and Adjustment...

Page 170: ...5 Remove the PSU A x1 x10 x all Controller Board 1 Remove A Rear cover x2 B Controller cover x1 Boards 169 3...

Page 171: ...late x3 B PCB shield cover x8 3 If there are any optional boards A installed on the controller remove them before removing the controller board x2 each 4 Remove the controller unit x7 3 Replacement an...

Page 172: ...5 Remove the controller board A x7 x3 A Memory chips B NVRAM if you change the controller board put the old NVRAM on the new board C Rails D SD card if installed Boards 171 3...

Page 173: ...machine on 4 Go into the SP mode and do SP5824 5 When you see Completed switch the machine off NVRAM Download Do this procedure to download the NVRAM data from an SD card to the NVRAM in the machine 1...

Page 174: ...splay to execute the download 8 Switch the main power switch off 9 Switch the main power switch on 10 If the Data Overwrite Security Unit Type D B735 18 has been installed it must be installed again 1...

Page 175: ...RFDB Roll Feeder Drive Board 1 Open the roll feeder drawer 2 Remove the rear plate of the roll feeder x 2 blue A Shield plate x 2 B RFDB x 3 standoffs x 2 3 Replacement and Adjustment 174 3...

Page 176: ...feeder drawer and remove the paper cassette 2 Remove Roll feeder rear plate x 2 Blue See p 144 Roll Paper End Sensors A RFDB shield plate A x 2 B Paper cassette unit B x 4 x 2 x 4 Pull the unit to the...

Page 177: ...3 Remove the SFDB A x 2 x 2 standoffs x 2 3 Replacement and Adjustment 176 3...

Page 178: ...ler board See p 169 Controller Board 2 Remove A HDD bracket x3 x1 x2 B HDD x4 Reinstallation Do SP5832 to format the new HDD A new hard disk should always be formatted with SP5832 even if it has alrea...

Page 179: ...Cooling Fan Ozone Filter 1 Remove Side covers See p 112 Side Covers A Rear top cover x2 x1 x1 2 Remove the plates B press release 3 Remove the ozone filter C 3 Replacement and Adjustment 178 3...

Page 180: ...4 Remove the cooling fan D x3 x1 Others 179 3...

Page 181: ...he order described below Steps 1 to 4 Always turn the machine power off on after each SP adjustment to enable the new setting Before you start measurements and adjustments let the test print output co...

Page 182: ...oll Tray 1 Current roll width prints 594 mm long 2 Roll Tray 2 Current roll width prints 594 mm long 3 Paper Cassette Tray Prints on current paper size 4 Bypass 1 A0 SEF Feed blank A0 SEF any length 5...

Page 183: ...line 2 2902 2 11 Grid Pattern 128 dot Width 3 2902 3 22 Bk Band Ve Full Dot All Black 4 2903 3 25 Grid 1d Blank All White Only these numbers 0 to 4 can be selected If you select a number higher than 4...

Page 184: ...surement easier SP Set To Comments 2101 1 5 Print Erase Margin Leading Edge 2101 2 5 Print Erase Margin Trailing Edge 2101 3 5 Print Erase Margin Left Edge 2101 4 5 Print Erase Margin Right Edge Step...

Page 185: ...ation 2nd Roll 1001 3 Leading Edge Registration Cassette 1001 5 Leading Edge Registration By pass Feed 1002 1 Side to Side Registration 1st Roll 1002 2 Side to Side Registration 2nd Roll 1002 3 Side t...

Page 186: ...ngth Adjustment 2nd Roll 297 mm 11 or 12 Plain Paper 1920 215 Cut Length Adjustment 2nd Roll 1189 mm 44 or 48 Plain Paper The cut length adjustment is done for all paper sizes after these settings are...

Page 187: ...read from the label attached to the LPH replacement unit 5 Do SP2943 1 2 3 and enter the settings you read from the label attached to the replacement unit 6 Print Test Pattern 1 to confirm that the LP...

Page 188: ...maller value If the right line is black adjust SP2952 2 to a larger value 5 After the adjustment feed the blank sheet again to print one more pattern 6 Check the results of the adjustment 7 Do the adj...

Page 189: ...e this increases the quantity of light from LEDs 1 2 3 4 in the illustration The quantity of light can be adjusted for each LED independently with SP2953 Power Correction But this fine adjustment is u...

Page 190: ...l difference in circumference also causes slightly affects the speed of paper feed the paper speed at the ends is slightly faster than at the center Because the centers of the rollers more compressed...

Page 191: ...y for LPH 1 with SP2943 1 If the density is too dark set a smaller value If the density is too light set a larger value 5 Print Test Pattern 2 6 Do this procedure for LPH2 and LPH3 until the density i...

Page 192: ...ration panel To reset these SC codes turn the operation switch or main power switch off and on These SC codes are shown again if the error occurs again Turn the machine power off on Preliminary Instru...

Page 193: ...tive CGB power pack defective 305 D Charge Corona Wire Cleaner Error The charge wire cleaner did not 1 come from the home position within 5 s or 2 did return to the home position within 3 75 s due to...

Page 194: ...han 2 5 V or The Vsg level was once detected higher than 4 8V ID sensor dirty ID sensor harness connector loose disconnected damaged defective ID sensor defective MCU defective CGB power pack defectiv...

Page 195: ...nd right side loose disconnected defective Cutter motor harness damaged defective HP sensors defective Cutter motor defective Note Paper can be fed from the bypass table if the roll feeder or paper ca...

Page 196: ...The hot roller did not reach the ready temperature within 4 min 30 sec after power on or After 5 sec and 5 rotations of the hot roller the machine detected that the temperature rise was less than 3oC...

Page 197: ...Fusing lamp harness loose disconnected defective MCU defective 546 A Fusing Temperature Error 4 The machine detected that the fusing temperature was fluctuating out of range for more than 60 sec 7 re...

Page 198: ...Pressure roller center thermistor defective MCU defective 557 C Applied zero cross waveform error The applied power ac frequency was detectedlessthan66Hzmorethan10times Noise on the ac power supply l...

Page 199: ...chine and fan fold unit broken or defective Connector loose disconnected or defective 632 B Key card counter device error 1 After 1 data frame is sent to the device an ACK signal is not received withi...

Page 200: ...ccurred during Remote operation This error occurs only during Remote operation Modem line disconnected Modem board missing or not properly installed 651 C Remote communication error 2 An illegal dial...

Page 201: ...defective Fan folder unit MCU defective 762 D Front fold plate HP sensor error The state on off off on of the front fold plate HP sensor in the fan fold unit did not change 1 sec after the plate star...

Page 202: ...er etc Fan defective MCU folder unit defective SC8XXX 819 C Fatal kernel error Duetoacontrolerror aRAMoverflow occurred during system processing Controller board defective Insufficient memory Expanded...

Page 203: ...ctive 823 B Self diagnostic Error NIB The network interface board returned an error during the self diagnostic test Network interface board defective Controller board defective 824 D Self diagnostic e...

Page 204: ...used due to a faulty driver setting or poor I F connection Faulty PCI connection IEEE1394 board defective Controller board defective 853 B Wireless LAN Error 1 During machine start up the machine can...

Page 205: ...terrupted after the system entered the energy save mode but aftertheHDDwasawakenedfromtheenergy save mode it did not return to the ready status within 30 sec Harness between HDD and controller board d...

Page 206: ...was removed while the machine was on Insert the SD card Turn the machine s power off on 868 D SD card error 3 SD card access An error occurred while an SD card was used SD card not inserted correctly...

Page 207: ...to format the HDD Replace the HDD 874 D Delete All error 1 HDD A data error was detected for the HDD NVRAM after the Delete All option was used Note The source of this error is the Data Overwrite Sec...

Page 208: ...AM malfunction or Log data has not been encrypted but encryption is enabled NVRAM malfunction Format the HDD with SP5832 5 Log Data Error 5 Occurs at power on NVRAMhasbeenreplacedwiththeNVRAMfrom anot...

Page 209: ...ns something that is not a number NVRAM incorrect type NVRAM defective NVRAM data scrambled Unexpected error from external source 90 1 D Mechanical Total Counter The mechanical counter is not connecte...

Page 210: ...mware Insufficient memory 921 B Printer Error 2 When the printer application started the font designated for use could not be found on the SD card The font is not on the SD card 954 D Printer Image Se...

Page 211: ...0 and SC991 1 Execute SP7403 or print an SMC Report SP5990 to read the history of the 10 most recent logged errors 2 If you press 0 on the operation panel with the SP selection menu displayed you will...

Page 212: ...n is not installed or not installed correctly 998 D Application cannot start Register processing does not operate for an application within 60 s after the machine power is turned on No applications st...

Page 213: ...out how to correct the problem The Code numbers in the table are also shown Use SP7507 Plotter Jam History to see the most recent codes Code Location Code Location A1 Paper Cassette Feed N3 Folder uni...

Page 214: ...operation switch comes on is not recorded in the jam record Printer Jams Plotter Standby Jams Code Location Display Comment 001 Initial Jam Registration Sensor B Initial Jam Paper Set Sensor B Initia...

Page 215: ...ent 100 Initial Jam Folder Entrance N1 Folder entrance sensor Initial Jam Relay Sensor N5 Relay sensor 1 Initial Jam Fan Folder Entrance N7 Fan folder entrance sensor Initial Jam Fan Folding Front N7...

Page 216: ...ion Display Comment 130 Bypass LE Relay ON Check V2 Bypass relay sensor 132 Junction Gate LE Exit ON Check N3 Relay Sensor 1 134 Fan Folder LE Relay ON Check N5 Relay Sensor 2 138 Fan Folder LE Entran...

Page 217: ...39 Fan Folder TE Entrance OFF Check N7 Fan folder entrance sensor 142 Rear Fan Fold TE Detect OFF Check N7 Fan fold LED R1 Fan fold sensor R2 144 Fan Fold Exit TE Detect OFF Check N7 Folder unit exit...

Page 218: ...ing lamp power relay ac line Exit Cover Switch Exit Unit Switch Toner Hopper Cover Switch Toner supply clutch paper registration clutch drum motor main motor CGB power pack 24 V dc line Upper Unit Sen...

Page 219: ...5Vac 250ac 220 240V 8A 125Vac 250ac FU001 120V 15A 125Vac 220 240V T6 3AH 250ac FU002 120V 220 240V T2A 250Vac FU101 120V T10AH 250Vac 220 240V T6 3AH 250Vac FU301 120V 220 240V T6 3AL 250Vac FU302 T6...

Page 220: ...e blank copy print Possible causes VDB board defective IPU board defective LPH LED head defective 2 Band with no image width 1 3 of image Possible causes Connection problem between VDB and LPH LPH hea...

Page 221: ...3 Bands with no image width 1 8 A0 E size Possible causes VDB board defective 4 Vertical white and black line at 150 mm from center Possible causes LPH Joints adjustment error 4 Troubleshooting 220 4...

Page 222: ...er closest to the core tends to have excessive curl There is no way to correct this Operators should be instructed to use cut sheets if possible 2 Shrinkage of areas in incomplete images Possible caus...

Page 223: ...e fusing lamp dehumidifiers x4 and anti condensation heaters x2 No Color Meaning Vaa 24 V GREEN ON Normal OFF PSU defective or the 24 V system has shorted or is defective Vca2 12 V GREEN ON Normal OFF...

Page 224: ...rature customer support systems etc Power supply MCU LED 1 to 4 No Color Operation LED Action LED 1 GREEN Firmware update Flashes rapidly End of firmware update normal operation Flashes slowly LED 2 G...

Page 225: ...The VDB receives the image processed data from the IPU and sends it to the LPH No Color Operation LED Action LED 100 GREEN Timer Flashes LED 101 YELLOW During image writing RFGATE signal ON LED 102 G...

Page 226: ...Color Operation LED Action LED 1 RED Normal operation Off During firmware update Alternates flashes with LED 11 At completion of firmware update On LED 2 RED Normal operation Flashes During firmware u...

Page 227: ...Bit Application Setting 3 Not Used 4 Not Used 5 Not Used 6 Not Used 7 HDD Power Control On HDD OFF in CTL_OFF mode Default Off HDD ON in CTL_OFF mode 4 Troubleshooting 226 4...

Page 228: ...the SP Mode How to Use SP Mode Quick Start Machine Off 1 Press and hold down Online and Escape 2 Turn on the machine Normal Start Machine On 1 Press and hold down for at least 3 sec 2 Press OK Leaving...

Page 229: ...Press and hold down for at least 3 sec 2 Press OK 3 Engine OK 4 or 2 Drum 3 Process 5 Mode 6 Periphs 7 Data Log 1 8 Data Log 2 9 Etc 5 When the group you want to open is displayed 2 Drum for example...

Page 230: ...sublevels of the selected SP code the 001 numbers then press OK to open the settings screen 8 When you are finished doing the setting press OK 9 Press Escape to return to the previous level and do oth...

Page 231: ...r of the currently selected SP code 3 Current setting The current value set for the SP code 4 Default setting This is the default value of the currently selected SP code 5 Keys to use These icons tell...

Page 232: ...irmware Before You Begin The modules must be updated one at a time This means you must turn the machine power off on after updating one module More than one module cannot be selected for updating at t...

Page 233: ...t then Preparing to start firmware update appears on the LCD panel After about 90 sec the initial firmware update screen appears Browsing the Update Menu 1 or to display the module to update Engine Ne...

Page 234: ...machine the module should be updated 4 again returns to the module name level 5 Repeat this procedure for each module to determine which versions need to be updated Updating a Module 1 Use the procedu...

Page 235: ...procedure above to update each module that needs to be updated 2 When you have finished switch the machine off 3 Remove the SD card from the service slot and reattach the SD card slot cover 4 Reattac...

Page 236: ...size and type must be reset every time paper of a different size type is loaded Paper Size Tray 1 Paper Size Tray 2 Paper Size Tray 3 Paper Type Bypass Tray Paper Type Tray 1 Paper Type Tray 2 Paper...

Page 237: ...rst fold Timer Settings Auto Reset Timer Determines how long the machine waits to return to standby during machine configuration with the operation panel if no key is pressed Set Date Sets the date of...

Page 238: ...nerrorreporteverytimeaprintererrorormemory error occurs Auto Continue Determines whether to resume printing after a system error occurs Memory Overflow Determines whether a report is printed for a mem...

Page 239: ...ze type settings between printer and printer driver do not match Tray Switching Specifies whether to switch automatically switch to a suitable tray if the setting of the currently selected tray does n...

Page 240: ...ata Overwrite Security Unit B735 Host Interface I O Buffer Specifies the size of the I O buffer I O Timeout Specifies the length of time the printer waits before ending a print job Network 1 Use to sp...

Page 241: ...r 1 For example Display 1 1 0 0 0 0 1 0 Bit 7 6 5 4 3 2 1 0 5803 Input Check Displays the signals received from switches and sensors 7 0000 0000 0 00 1 Roll Tray Bit Item 0 1 7 6 5 4 Cassette Set Sens...

Page 242: ...4 3 2 Cassette End Sensor Paper No Paper 1 0 Cassette Jam Sensor Paper No Paper 7 Paper Path Sensors Bit Item 0 1 7 6 5 4 Fusing Exit Sensor Paper No Paper 3 Paper Registration Sensor Paper No Paper...

Page 243: ...5 Drum Motor Normal Lock 4 Main Motor Normal Lock 3 Exit Cover Switch Left Closed Open 2 Toner Hopper Cover Switch Closed Open 1 Upper Unit SW 5V Closed Open 0 Upper Cover SW Right 24V Closed Open 10...

Page 244: ...l A Model B 1 Hot Roller Thermistor High Temp Normal High 0 Zero Cross Signal Off On 11 Dip Switch 1 Bit Item 0 1 7 DIP SW 8 Off On 6 DIP SW 7 Off On 5 DIP SW 6 Off On 4 DIP SW 5 Off On 3 DIP SW 4 Off...

Page 245: ...Cassette Feed Motor 25 Ca1 Feed CL 1st Cassette Feed Clutch 31 Reg Motor Main Motor 32 Main Motor Drum Motor 33 Fusing Exit Motor 34 Reg CL Registration Clutch 35 JG SOL Paper Junction Gate Solenoid...

Page 246: ...ing Edge 50 Scora Separation Corona 52 TnrSupply CL Toner Supply Clutch 53 Quenching Lamp 54 Pawl SOL Pick off Pawl Solenoid 55 ID Sensor LED 66 ChrgCora M Charge Corona Wire Cleaner Motor 67 Recycle...

Page 247: ...d These SP s appear in the SP mode menus but these codes are not used because Currently the feature is not available for the main machine or its use has been discontinued The SP is intended for use wi...

Page 248: ...e of 2 mm If you set the adjustment outside this range part of the image will be cut off 2 2nd Roll 3 Cassette 5 By pass Feed 1105 FTemp Adj Fusing Temperature Adjustment Be sure to switch the main po...

Page 249: ...this SP determines whether the machine issues SC559 after three successive jams occur in the fusing unit 0 1 0 1 0 Disabled SC559 not issued after 3 successive jams in the fusing unit 1 Enabled SC559i...

Page 250: ...is changed by 10 then 70 MHz 32 1635 10 70 MHz 32 1625 1346 pps 5 FeedM CutS DFU Feed Motor Cut Paper Tray 30 to 30 0 1 For every change of 1 speed is adjusted 1 1063 or approximately 0 094 Std 19 66...

Page 251: ...aper film Std 70 MHz 32 1635 1338 pps For every change of 1 speed is adjusted 1 1635 or approximately 0 06 Example If the setting is changed by 10 then 70 MHz 32 1635 10 70 MHz 32 1625 1346 pps 1 Plai...

Page 252: ...3 Trans Mode3 34 Trans Mode4 35 Trans Mode5 100 to 100 32 1 41 Film Mode1 100 to 100 23 1 42 Film Mode2 43 Film Mode3 44 Film Mode4 100 to 100 41 1 45 Film Mode5 100 to 100 18 1 Note These comments ap...

Page 253: ...orrect amount of tension on the paper between the fusing unit and registration roller to prevent skewing and image distortion Important There are two adjustments for each feed source and paper width 1...

Page 254: ...9 99 1 1 0 01 28 R 1T 297 Roll 1st Chg Trans Width 297mm 9 99 to 9 99 1 4 0 01 30 RT1F 611 Roll 1st Chg Timing Film Width 611mm 31 RT1F 461 610 Roll 1st Chg Timing Film Width 461 610mm 32 RT1F 298 460...

Page 255: ...pass 1st Chg Width 611mm 56 B 1 461 610 Bypass 1st Chg Width 461 610mm 9 99 to 9 99 0 5 0 01 57 B 1 298 460 Bypass 1st Chg Width 298 460mm 9 99 to 9 99 1 0 0 01 58 B 1 297 Bypass 1st Chg Width 297mm 9...

Page 256: ...Chg Trans Width 297mm 9 99 to 9 99 0 0 01 130 RT2F 611 Roll 2nd Chg Timing Film Width 611mm 131 RT2F 461 610 Roll 2nd Chg Timing Film Width 461 610mm 132 RT2F 298 460 Roll 2nd Chg Timing Film Width 29...

Page 257: ...11 Roll 3rd Chg Timing Plain Width 611mm 211 RT3P 461 610 Roll 3rd Chg Timing Plain Width 461 610mm 212 RT3P 298 460 Roll 3rd Chg Timing Plain Width 298 460mm 213 RT3P 297 Roll 3rd Chg Timing Plain Wi...

Page 258: ...Chg Timing Film Width 297mm 0 to 15000 0 1mm 235 R 3F 611 Roll 3rd Chg Film Width 611mm 236 R 3F461 610 Roll 3rd Chg Film Width 461 610mm 237 R 3F298 460 Roll 3rd Chg Film Width 298 460mm 238 R 3F 29...

Page 259: ...oll 420mm Translucent Paper 123 R1 594 Trans 1st Roll 594mm Translucent Paper 10 0 to 10 0 0 0 1 mm 124 R1 841 Trans 1st Roll 841mm Translucent Paper 125 R1 1189 Trans 1st Roll 1189mm Translucent Pape...

Page 260: ...mm Plain Paper 213 R2 594 Plain 2nd Roll 594mm Plain Paper 10 to 10 0 0 1 mm 214 R2 841 Plain 2nd Roll 841mm Plain Paper 215 R2 1189 Plain 2nd Roll 1189mm Plain Paper 20 to 20 0 0 1 mm 216 R2 2000 Pla...

Page 261: ...ans 2nd Roll 15000mm Translucent Paper 100 to 100 0 1 mm 231 R2 297 Film 2nd Roll 297mm Film 232 R2 420 Film 2nd Roll 420mm Film 233 R2 594 Film 2nd Roll 594mm Film 10 to 10 0 0 1 mm 234 R2 841 Film 2...

Page 262: ...Used Cut Length Offset Correction Paper Thickness Default Selection Several SP codes in these tables reference the Paper Thickness Default Selection in this section This refers to the default setting...

Page 263: ...n raises the fusing temperature and pressure applied by the pressure roller a thinner selection lowers the temperature and lowers the pressure for thinner paper The settings can be done independently...

Page 264: ...essure roller for plain paper translucent paper and film These temperatures are used for pressure roller feedback Turn the machine power off on after changing the settings Important Modes 1 to 5 below...

Page 265: ...fer to the paper and thickness settings selected in User Tools see Paper Thickness Default Selection in this section In order for this SP to operate SP99521mustbeat 0 default sothatthemachinecanacquir...

Page 266: ...roller temperature for SP1935 1 is 100oC the target hot roller temperature is 195oC 100 is SP1932 195 is SP1931 If the pressure roller temperature 120oC 100 20 this is SP1932 SP1935 the target hot rol...

Page 267: ...long job to perform inching to allow enough time for the pressure roller temperature to rise to the level of the prescribed setting and then the job will continue Important Modes 1 to 5 below refer t...

Page 268: ...l temperature defined by this SP Copy Ready Temperature SP1105 This SP Value Default 20oC Inalowtemperatureenvironmentcopyingwillnotbeginatthenormalcopyreadytemperature 0 to 50 20 5 2 LTemp Time Low T...

Page 269: ...ature control will operate with the paper type and thickness settings see Paper Thickness Default Selection in this section 0 to 20 7 0 5 min 13 LTemp Int Low Temp Mode Paper Interval Ratio This SP se...

Page 270: ...ect the paper type and mode where the setting is to apply Next select the paper width here 0 to 30 30 5 2 461 610mm 3 298 460mm 4 297mm 1940 CPM Down Setting CPM down control attempts to achieve optim...

Page 271: ...t Stp1 Paper Interval Step 1 When the pressure roller center and end thermistor detect a temperature in the Step 1 range SP1940 011 the setting of this SP is activated to set the length of the interva...

Page 272: ...th SP1923 1941 PreFB TDiff Press FB Ctrl Switch by Temp Diff This SP sets the temperature differential that determines when the machine adjusts for pressure roller feedback control when the difference...

Page 273: ...ow Temperature Special This SP sets the low temperature used by pressure roller feedback temperature control for Custom paper Note Modes 1 to 5 below refer to the paper type and thickness settings sel...

Page 274: ...Length Level 3 Normal 0 to 30 7 1oC 4 LLvl4 Norm Length Level 4 Normal 0 to 30 5 1oC 5 LLvl5 Norm Length Level 5 Normal 0 to 30 3 1oC 11 LLvl1 Cold Length Level 1 Cold Start 0 to 30 10 1oC 12 LLvl2 C...

Page 275: ...ngth Level 0 Cold Start Normally pressure roller feedback control does not operate when the paper length is not prescribed length 0 But if copying was started while feedback control was not operating...

Page 276: ...60 to 180 60 5oC 4 Plain Mode4 5 Plain Mode5 6 Trans Mode1 60 to 180 130 5oC 7 Trans Mode2 60 to 180 100 5oC 8 Trans Mode3 60 to 180 60 5oC 9 Trans Mode4 10 Trans Mode5 11 Film Mode1 12 Film Mode2 13...

Page 277: ...fault Selection in this section 0 to 1 0 0 1 11 NMod1 611 Normal Mode1 611mm 12 NMode1 461 610 Normal Mode1 461 610mm 13 NMode1 298 460 Normal Mode1 298 460 14 NMode1 297 Normal Mode1 297mm 21 NMode2...

Page 278: ...61 TMod 611 Trans Mode 611mm 62 TMod 461 610 Trans Mode 461 610mm 63 TMod 298 460 Trans Mode 298 460 64 TMod 297 Trans Mode 297mm 111 FMod 611 Film Mode 611mm 112 FMod 461 610 Film Mode 461 610mm 113...

Page 279: ...for the ID sensor pattern DFU 162 to 1070 690 1 V step 2101 PrtErase Mar Print Erase Margin Adjusts the quantity of erase for copy mode quantity of white space 1 Leading Edge 0 0 to 10 2 0 1 mm step 2...

Page 280: ...e time 2208 Tnr S Set Toner Supply Setting 1 Gain Sets the toner supply capacity for the job load 0 to 3 1 1 0 L Low 1 M Medium 2 H High 3 HH Very High 3 Toner Supply Mode Sets the toner supply mode 0...

Page 281: ...230 60 1 mA 6 Tr ImgArea Translucent Image Area 7 Tr ImgTEdge Translucent Image Trailing Edge 8 Tr Coefficient Translucent Coefficient Adjusts the transfer output coefficient for the image at the cent...

Page 282: ...Roll Paper Plain Paper Image Leading Edge 0 0 to 66 25 0 1 mA 2 RpPp OILEdge Roll Paper Plain Paper Outside Image Leading Edge 0 0 to 66 15 0 1 mA 3 RpTr ILEdge Roll Paper Translucent Image Leading E...

Page 283: ...oper Two SP codes are provided for entering the lot numbers of both packages Note Always enter the lot numbers with SP2801 2 and 3 before doing SP2801 1 1 Initialize Developer Initial Setting Execute...

Page 284: ...t Pattern Only two of these patterns are used to troubleshoot problems with this machine 10 11 For more details see the last part of Section 3 00 None None 01 ID 1 4d Independent Dot 1 4 dot Solid 02...

Page 285: ...rgyle 1d Grid Pattern 6 dot 07 Argyle 2d Argyle Pattern 1 dot 08 Argyle 3d Argyle Pattern 2 dot 09 Argyle 4d Argyle Pattern 3 dot 10 Argyle 5d Argyle Pattern 4 dot 11 Argyle 6d Argyle Pattern 5 dot 12...

Page 286: ...for a particular type 10 to 10 0 0 1 Notes SP2916 1 SP2916 2 should be adjusted at installation of the main machine In 1 Installation see p 180 SP Adjustments 1 Pp Mod1 4 Ho Plain Paper Mode1 4 Horiz...

Page 287: ...itched on with the fusing temperature less than 50 C 122 F 1 Vsg is always read during warm up immediately after the machine is switched on regardless of the fusing temperature level 2 Vsg is not read...

Page 288: ...ction bottle is full 1 to 50 15 1 m 2927 TNE Detect Toner Near End Detection DFU These SP s set the levels for the toner near end and toner end levels 1 Near End Level Sets the level for toner near en...

Page 289: ...ttings are printed on the label that is attached to LPH replacement units Always input these settings immediately after the LPH unit has been replaced 2 LPH2 3 LPH3 2944 LED Duty Rate LED Duty Rate DF...

Page 290: ...ry in the field DFU 63 to 63 0 1 1 1 Dot Left 011 1 Dot Right 2 2 Dot Left 012 2 Dot Right 3 3 Dot Left 013 3 Dot Right 4 4 Dot Left 014 4 Dot Right 2954 BLineW Prt Binary Line Width Corr Print These...

Page 291: ...shows how two elements comprise each dot This example shows vertical and horizontal 1 dot lines The diagram above illustrates the patterns for the settings SP2954 10 0 to 3 on a 2 dot vertical line T...

Page 292: ...ines The diagram above shows 1 selected for SP2954 10 The setting does not affect the horizontal line 2959 Display VDB ID Display VDB ID This SP displays the 8 bit data that identifies the FPGA versio...

Page 293: ...tallation and after you replace these components OPC Drum ID Sensor NVRAM MCU 3103 ID Sn Display ID Sensor Output Display This SP displays the current readings of the bare drum surface Vsg and the ID...

Page 294: ...tting the method and units for counting 2 Counter Unit 0 to 8 0 1 0 Meters 1 Yards 2 Feet 3 Meters2 4 Yards2 5 Feet2 6 A3 1 Surface area count 7 0 1 meters Only for counting devices meters by user 8 0...

Page 295: ...dard In this mode the fusing temperature is lowered and only the LCD goes off One of several levels can be selected with SP5101 005 see above 5169 CE Login This SP enables and disables the CE log in m...

Page 296: ...time automatically with the change to Daylight Savings time in the spring and back to normal time in the fall This SP lets you set these items Day and time to go forward automatically in April Day an...

Page 297: ...s Control DFU These SP s store settings that limit uses access to SDK Software Development Kit application data 200 SDK1 Unique ID SDK is the Software Development Kit This data can be converted from S...

Page 298: ...arm to sound for the specified number transfer sheets for each paper size A3 A4 B4 B5 DLT LG LT HLT 3 Toner Switches the control call on off for the toner end DFU 0 Off 1 On If you select 1 the alarm...

Page 299: ...her an SC call is issued when an SC error occurs while either CSS Japan or Remote is enabled 0 to 1 1 1 1 An SC call is issued when an SC error occurs 0 An SC call is not issued when an SC error occur...

Page 300: ...tem IMH Image Memory Handler 5 MCS Initializes the automatic delete time setting for stored documents MCS Memory Control Service 8 Printer Initializes the printer defaults programs registered the prin...

Page 301: ...19 LCS Memory Clr Initializes information in non volatile RAM 5802 Printer Free Run Does a free run in the mode specified on the operation panel Enable Disable 5803 Input Check Displays the signals re...

Page 302: ...sor Paper No Paper 4 Cassette Tray Bit Item 0 1 7 6 5 4 3 2 Cassette End Sensor Paper No Paper 1 0 Cassette Jam Sensor Paper No Paper 7 Paper Path Sensors Bit Item 0 1 7 6 5 4 Fusing Exit Sensor Paper...

Page 303: ...6 Wire Cleaner Motor Normal Lock 5 Drum Motor Normal Lock 4 Main Motor Normal Lock 3 Exit Cover Switch Left Closed Open 2 Toner Hopper Cover Switch Closed Open 1 Upper Unit SW 5V Closed Open 0 Upper...

Page 304: ...7 Off On 5 DIP SW 6 Off On 4 DIP SW 5 Off On 3 DIP SW 4 Off On 2 DIP SW 3 Off On 1 DIP SW 2 Off On 0 DIP SW 1 Off On 5804 Output Check Switches each electrical component to test its operation OFF ON...

Page 305: ...d Image Area 45 DBias Img Development Bias Image Area 46 DBias IDPtrn Development Bias ID Sensor Pattern 47 TCora Ledge Transfer Corona Leading Edge 48 Transfer Corona 49 SCora Ledge Separation Corona...

Page 306: ...sentative 5816 NRS Function Remote Service 1 I F Setting Turns the remote diagnostics off and on 0 to 2 1 0 Remote diagnostics off 1 Serial CSS or Remote remote diagnostics on 2 Network remote diagnos...

Page 307: ...sec 10 RCG Read Timeout Sets the length of time seconds for the timeout when sent data is written from the RCG during a call over the Remote network 0 to 100 1 sec 11 Port 80 Port 80 Enable Controlsif...

Page 308: ...or display the customer proxy server address The address is necessary to set up embedded RCG N Note The address display is limited to 128 characters Characters beyond the 128th character are ignored T...

Page 309: ...een received from the GW URL and certification is presently being updated 2 The certification update is completed and the GW URL is being notified of the successful update 3 The certification update f...

Page 310: ...n of certification 2 SSL error has been issued after the certification has expired 3 There has been a shift from a common to individual certification 4 There has been a common certification without ID...

Page 311: ...underscores _ Asterisks indicate that no DESS exists 91 CERT SeriNum CERT Serial Number Displays serial number for the Remote certification Asterisks indicate that no DESS exists 92 CERT Issuer Displa...

Page 312: ...a number that indicates the status of the Remote service device 0 Neither the Remote device nor Embedded RC Gate device are set 1 The Embedded RC Gate device is being set Only Box registration is com...

Page 313: ...in answer to the inquiry request Displayed only when the result is registered at the GW URL 206 Register Execute Executes Embedded RC Gate Registration 207 Instl Rgstltn Rst Installation Registration...

Page 314: ...gal entries for certification and ID2 12005 Remove communication prohibited 12006 Confirmation requested again after confirmation completed 12007 Different numbers were used for registration and confi...

Page 315: ...mote service center 00000000h to FFFFFFFFh 00000000h 5824 NVRAM Upload Uploads the UP and SP mode data except for counters and the serial number from NVRAM on the control board to a flash memory card...

Page 316: ...and change the setting that determines whether the IP address is used with DHCP on an Ethernet or wireless 802 11b LAN network 0 to 1 1 0 0 Not used manual setting 1 Used 021 ActIPv4Add This SP allows...

Page 317: ...ar This SP determines whether the job interrupted at power off is resumed at the next power on This SP operates only when SP5828065 is set to 1 1 Resumes printing spooled jog 0 Clears spooled job 69 J...

Page 318: ...IPv6 Stat eless Address 3 153 Active IPv6 Stat eless Address 4 155 Active IPv6 Stat eless Address 5 SP codes 147 to 155 are the IPv6 stateless addresses 1 to 5 referenced on the Ethernet or wireless...

Page 319: ...IPV6 address is expressed in hexadecimal delmited by colons with the following characters 0123456789abcdefABCDEF 2 A colon is inserted as a delimiter every 4th hexadecimal character fe80 0000 0000 000...

Page 320: ...e only after the wireless LAN card has been installed 00 1st key If the initiator receives another login request while logging in the request is refused 01 10 11 2nd 3rd 4th keys are Reserved 5842 GWW...

Page 321: ...0000 to 9999 1 DFU Enter as a decimal number NCS converts the number to hexadecimal number recognized as the BCD 5845 Delivery Server Setting Provides items for delivery server settings 3 Retry Interv...

Page 322: ...mmediately after installation of an HDD unit in a basic machine that previously had no HDD The first time the machine is powered on with the new HDD installed the system automatically takes the addres...

Page 323: ...ard In order for the machine to determine whether to recognize an address book ontheHDDortheSDcard themachinemustbecycledoffandononcemoretodetermine whether the machine should recognize the address bo...

Page 324: ...Not Used 62 Compl Opt1 Complexity Option 1 Use this SP to set the conditions for password entry to access the local address book Specifically this SP limits the password entry to upper case and sets t...

Page 325: ...olsanddefinesthelengthofthepassword 0 to 32 1 Note This SP does not normally require adjustment This SP is enabled only after the system administrator has set up a group password policy to control acc...

Page 326: ...FFFFFFF 0 1 216 Internal Time DFU Setting Interval Time 1 to 100 1 1 217 Timing DFU Setting Timing 0 to 2 0 1 0 Transmission off 1 Transmission 1 by 1 2 Periodic transmission 5849 Installation Date Di...

Page 327: ...Not allowed 1 Allowed 5857 Debug Log Save 1 ON OFF On Off 1 ON 0 OFF Switches on the debug log feature The debug log cannot be captured until this feature is switched on 0 to 1 1 0 OFF 1 ON 2 T arget...

Page 328: ...no key specified 11 Erase HDD Debug Erases all debug logs on the HDD 12 Erase SD Debug Erases all debug logs on the SD Card If the card contains only debugging files generated byaneventspecifiedbySP5...

Page 329: ...troller SC Stores SC codes generated by GW controller errors 3 Any SC 0 to 65535 0 1 4 Jam Stores jam errors 5859 Debug Log Save Key 1 Key 1 These SP s allow you to set up to 10 keys for log files for...

Page 330: ...em POP authentication is available SP 5860 13 0 1 0 1 0 Disable 1 Enable 8 POP to SMTP Wait When using POP before SMTP this SP mode determines the maximum wait time between POP authentication and conn...

Page 331: ...er 0 Received mail not stored 1 All received mail stored 2 Stores only mail that generated errors during receiving 20 ParMail RcTOut 1 to 168 72 1 Sets the amount of time to wait before saving a mail...

Page 332: ...7 Not Used 5866 Email Report 1 Report Validity Disables and re enables the email notification feature 0 to 1 0 1 0 Enable 1 Disable 5 Add Date Field This SP adds the current date to the date field of...

Page 333: ...machine 5886 Permit ROM Update The setting of this SP allows or prohibits updating the ROM 0 YES 1 NO 5887 SD Get Counter This SP outputs a text file txt that lists the counts for the application SD...

Page 334: ...ne is powered on About 3 sec is required for this SP to return a correct reading after the machine is switched on 5990 SP Print Mode SMC Printout 1 All Prints all of the system parameter lists for the...

Page 335: ...after this SP screen is closed 7 0000 0000 1 1 Fan Folder 1 Bit Input Status 7 Not used 6 Not used 5 Original width sensor 36 in 4 Not used 3 Entrance sensor 0 No paper 1 Paper present 2 Not used 1 E...

Page 336: ...ance sensor 0 No paper 1 Paper present 6 Corner fold entrance sensor 0 No paper 1 Paper present 5 Fan fold sensors F 0 No paper 1 Paper present 4 Corner fold sensors F 0 No paper 1 Paper present 3 Fan...

Page 337: ...older U sensor 0 No paper 1 Paper present 2 Cross folder L sensor 0 No paper 1 Paper present 1 Cross fold plate HP sensor U 0 Off 1 On 0 Cross fold plate HP sensor L 0 Off 1 On 7 Invert Rotate Not Use...

Page 338: ...No paper 1 Paper present 1 Lower limit sensor 0 Off 1 On 0 Door Switch 0 Off 1 On 9 Punch Horiz Not Used Bit Input Status 7 Not used 6 Not used 5 Not used 4 Not used 3 Not used 2 Not used 1 Punch HP s...

Page 339: ...7 door switch 0 Close 1 Open 3 Bypass front cover 0 Close 1 Open 2 Bypass rear cover 0 Close 1 Open 1 N6 guide switch U 0 Close 1 Open 0 N6 guide switch L 0 Close 1 Open 12 Door2 FF Door 2 Fan Folder...

Page 340: ...croswitch 1 0 Close 1 Open 2 Cross horizontal microswitch 2 0 Close 1 Open 1 Inverter door microswitch 0 Close 1 Open 0 Inverter door microswitch 0 Close 1 Open 6118 FU Output Chk Folder Output Check...

Page 341: ...Motor Fwd Fan Folder 17 FFPlM Fwd FF Front Fold Plate Motor Rev Fan Folder 18 RFPlM Fwd FF Rear Fold Plate Motor Fwd Fan Folder 19 RFPlM Rev FF Rear Fold Plate Motor Rev Fan Folder 31 TrptM Fwd XF Ver...

Page 342: ...Folder 54 R T M Fwd XF Rotate Transport Motor Fwd Cross Folder 55 InvJG SOL XF Inverter Entrance JG SOL Cross Folder 57 RoSn SOL XF Rotation Sensor SOL Cross Folder 58 RoEntPSOL XF Rotation Entrance P...

Page 343: ...trailing edge of the paper and calculates the paper length based on the length of time for the paper to pass below On line mode The Folder unit entrance sensor detects the length of the paper fed fro...

Page 344: ...P can be adjusted to correct reading of the paper length The input from SP6962 1 paper length and SP6962 021 paper skew are used together After two sheets of different length have passed the amount of...

Page 345: ...s and an adjustment in the direction moves them away from the fan fold rollers 11 FPl Stp LE Fold Plate Halt Leading Edge This SP adjusts when the fold plates pause on the downstroke at the lowest poi...

Page 346: ...step is equivalent to 0 191 mm An adjustment in the direction moves the fan fold plates closer to the fan fold rollers and an adjustment in the direction moves the plate away from the fan fold roller...

Page 347: ...an adjustment in the direction shortens the time 43 FPL Tmg PExit Fold Plate Timing Paper Exit This SP adjusts distance that the paper moves after the fan fold sensor pair detects the trailing edge a...

Page 348: ...ey fold and so on In a file fold like Stack B the first fold is always a valley fold done after creating the longer bottom sheet with the protruding leading edge To create this difference in length th...

Page 349: ...t the sensor This decreases or increases the length of paper between the first two folds 2 FL FV1 Fold Length 1st Fold Valley This SP determines the start of the first valley fold To do this it change...

Page 350: ...mm Note Adjustment in the or direction decreases or increases the length of the 5th section 13 MFL F3 A1SEF Margin Fold Length 3rd Fold A1 SEF This SP adjusts the length of the 3rd section when foldi...

Page 351: ...d and even sections for long fan folding only If the first fold is a peak fold this SP setting determines the length of even number sections excluding the 1st section If the first fold is a valley fol...

Page 352: ...of the sections between folds for copies printed on A3 SEF paper 20 to 20 0 0 1 Note Adjustment in the or direction decreases or increases the length 46 MFL OS 5 18 Margin Fold Length Odd Sections 5...

Page 353: ...the machine uses to calculate when to do adjusted folding 70 to 70 0 0 1 91 StdF Swtchg Regular Size Fold Switching This SP determines whether the lengths of the sections can be adjusted for folding s...

Page 354: ...nts for each item listed below in the range 0 to 9999 9999 1 FF Cnt Fan Folder Sheet Count Numberofsheetsthroughthefan folder with or without folding 2 CF Cnt Cross Folder Sheet Count Number of sheets...

Page 355: ...tal SC count as a 4 digit number 7403 SC History 1 Latest Display the most recent service calls in their order of occurrence 2 Latest 1 3 Latest 2 4 Latest 3 5 Latest 4 6 Latest 5 7 Latest 6 8 Latest...

Page 356: ...it Sn Not On 13 Reg Sn Not On Reg Sn Not On 16 Exit Sn Not On Exit Sn Not On 34 Bypass No Feed Bypass No Feed 53 Tray 1 Paper Lag Tray 1 Paper Lag 54 Tray 2 Paper Lag Tray 2 Paper Lag 55 Tray 3 Paper...

Page 357: ...Not On Rear Fold Width Sn Not On 142 RrF WidSn Not Off Rear Fold Width Sn Not Off 143 FF ExitSn Not On Accordion Folder Exit Sn Not On 144 F ExitSn Not Off Folder Exit Sn Not Off 145 Max Paper Length...

Page 358: ...e copy jam history in groups of 10 starting with the most recent 10 jams Display contents are as follows CODE SP7 505 number SIZE Paper size code in hex See the table below TOTAL Total jam error count...

Page 359: ...3 Lcdc 183 FONT 3 7 Finisher 1 200 Factory 8 Finisher 2 202 Net File 18 NIB 204 Printer 100 Language 1 210 MIB 101 Language 2 211 Web System 132 Netware Option 213 SDK 1 150 RPCS 214 SDK 2 151 PS 215...

Page 360: ...tional to the amount of toner consumed It is however one factor that affects this amount Other major factors include the type total image area and image density of the original image toner concentrati...

Page 361: ...e results of the occurrence of the most recent SC code generated by the machine 1 File Name Module name 2 Number of Lines Lines where error occurred 3 Location Component affected by error 7999 Eng Deb...

Page 362: ...pplication BeforereadingtheGroup8ServiceTable makesurethatyouunderstand what these prefixes mean Prefix What It Means T Total Grand Total Grand total of the items counted for all applications C F P et...

Page 363: ...ocessing i e finishing punching stapling etc Full Bleed No Margins GPC Get Print Counter For jobs 10 pages or less this counter does not count up For jobs larger than 10 pages this counter counts up b...

Page 364: ...page is the total scanned sursection of the original Duplex pages count as two pages and A3 simplex count as two pages if the A3 DLT counter SP is switched ON PJob Print Jobs Ppr Paper PrtJam Printer...

Page 365: ...ure printing when a password is required to start the print job the job is counted at the time when either Delete Data or Specify Output is specified When the operator prints a report user code list f...

Page 366: ...he Staple counter also increments 806x 5 Z Fold Number of jobs started In any mode other than the Booklet mode and set for folding Z fold 806x 6 Punch Number of jobs started in Punch mode When Punch i...

Page 367: ...999 999 0 1 8384 P Total PrtPGS 8387 O Total PrtPGS 838x 1 Field Number Total number of copies regardless of size 838x 2 Length High Total length 838x 3 Length Low Total length 838x 4 Area High Total...

Page 368: ...e mode service summaries engine maintenance reports etc Test prints for machine image adjustment Error notification reports Partially printed pages as the result of a jam 8411 Prints Duplex This SP co...

Page 369: ...their compliance with ISO standards for the reduction of paper consumption Pages that are only partially printed with the n Up functions are counted as 1 page Here is a summary of how the counters wor...

Page 370: ...9999999 0 1 These SP s count by print paper size the number of pages printed by all applications 8444 P PrtPGS Ppr Size 0 to 9999999 0 1 These SP s count by print paper size the number of pages print...

Page 371: ...ation 1 Bypass Bypass Table 2 Tray 1 Copier 3 Tray 2 Copier 4 Tray 3 Paper Tray Unit Option 5 Tray 4 Paper Tray Unit Option 6 Tray 5 LCT Option 7 Tray 6 Currently not used 8 Tray 7 9 Tray 8 10 Tray 9...

Page 372: ...the number of pages printed 1 49 2 50 to 99 3 100 4 101 to 200 5 201 Counts are done for magnification adjusted for pages no to nly on the operation panel but performed remotely with an external netw...

Page 373: ...he total number of pages printed 8514 P PrtPGS Emul 0 to 9999999 0 1 These SP s count by printer emulation mode the total number of pages printed 851x 1 RPCS 851x 2 RPDL 851x 3 PS3 851x 4 R98 851x 5 R...

Page 374: ...or staple finishing are based on output to the staple tray so jam recoveries are counted 8531 Staples This SP counts the amount of staples used by the machine 0 to 9999999 0 1 8581 T Counter 0 to 9999...

Page 375: ...splays the number of toner bottles used The count is done based on the equivalent of 1 000 pages per bottle 8801 Toner Remain Amount of Toner Remaining 1 BK This SP displays the percent of toner remai...

Page 376: ...ecord number of pages per toner cartridge 8901 Page Toner_Prev1 Previous but 1 8911 Page Toner_Prev2 Previous but 2 8921 Cvr Cnt Total These SP s display the percent and number of pages for black tone...

Page 377: ...ncludes time while machine is performing background printing Does not include time machine remains powered off with the power switches 6 SC Total down time due to SC errors 7 PrtJam Total down time du...

Page 378: ...Uses an LPH LED Print Head 2 Cleaning Unit A counter blade cleans the drum 3 Fusing Unit The hot roller contains one halogen lamp The machine uses the applicable fusing temperature for the paper size...

Page 379: ...m the optional paper cassette 6 Roll Feeder Paper also feeds from the optional roll feeder with one or two paper rolls installed 7 Manual Feed Table The user can feed paper from the manual feed table...

Page 380: ...Corona Unit 14 Lower Output Guide 3 Upper Output Stacker 15 Lower Output Stacker 4 Cleaning Unit 16 Roll 1 Holder 5 Upper Exit Rollers 17 Paper Cassette 6 Paper Exit Junction Gate 18 Paper Cassette Fe...

Page 381: ...eed Rollers 9 Hot Roller 21 Cutter 10 Pressure Roller 22 Roll Cassette Exit Rollers 11 T S Corona Unit 23 Registration Rollers 12 Roll 2 Holders 24 Manual Feed Table Bypass Drive Layout 1 Drum Motor 2...

Page 382: ...Manual Paper Feed 2 Upper Paper Path Normal Default 3 Straight Through Paper Path To folder unit 4 Lower Paper Path To lower tray 5 Paper Cassette Cut sheets from cassette 6 Roll Paper Path From roll...

Page 383: ...rona 2 Charge Corona Unit 7 T S Unit Transfer Corona 3 Quenching Lamp LED Array 8 Registration Rollers 4 Cleaning Blade 9 Development Roller 5 Pick off Pawl Drum diameter 80 mm 3 2 Drum speed 80 mm s...

Page 384: ...um forward While the drum turns forward the LPH writes the ID sensor pattern on the drum then the drum turns forward 250 mm more The ID sensor reads the pattern Vsp and the surface of the drum Vsg to...

Page 385: ...e Charge Method Photocopying Processes Charge Corona Charge There is one gold plated charge wire behind some grid wires The grid wires make sure that the charge on the OPC drum is constant Charges use...

Page 386: ...s switched on The wire cleaner motor A controls the cleaning pad B When the cleaning pad gets to the left side as shown above the motor changes direction and pulls the cleaning pad back to the home po...

Page 387: ...lever B on the bottom side of the upper unit Set B to the right The blade touches the drum for normal operation Set B to the left The blade is away from the drum This lever must be set to the left at...

Page 388: ...ingandscanning cannot be done After a new toner cartridge is installed and the cover is closed the motor switches on for 30 seconds SP2926 2 If the used toner overflow sensor E still detects toner aft...

Page 389: ...f toner is still detected then the machine stops and the bottle must be removed Quenching The quenching lamp A an array of LEDs is behind the LPH B After the drum is cleaned by the cleaning blade ligh...

Page 390: ...ound the drum and T S unit A cooling fan B moves the air The on off timing of these heaters is When the main power switch or operation switch is switched on the heaters switch off When the main power...

Page 391: ...pi print head is an array of connected self focusing lenses B above an LED array C and drive board D and attached to a heat sink E The maximum printing width of the print head is 914 mm 36 The LPH has...

Page 392: ...Doctor Blade 7 Toner Agitator 3 Development Entrance Seal 8 Toner Cartridge 4 OPC Drum 9 Separator 5 Development Roller The development unit does not have a TD sensor The machine uses only the ID sen...

Page 393: ...lutch The toner supply clutch engages only when toner density control switches on the clutch to supply toner from the toner cartridge The main motor Switches on 1 25 second after the drum motor switch...

Page 394: ...Toner then goes to the development roller C and the drum D To control the quantity of toner that is supplied to the development unit the machine switches the toner supply clutch on and off The output...

Page 395: ...xing auger G Paddle roller inlet Development Bias The CGB power pack A applies a negative bias 650V to the development roller B slightly higher than the remaining charge on the drum The development bi...

Page 396: ...cked after the upper unit is closed and after the machine is turned on or returns from low power mode After Closing the Upper Unit The machine measures Vsg after the upper unit is closed and recalibra...

Page 397: ...ures Vsg after the machine is powered on or returns from the low power mode if SP2924 is set to 0 or 1 The default is 0 which means that the machine measures Vsg after power on when the fusing tempera...

Page 398: ...ply mode automatically The technician must repair the machine If the machine cannot be repaired the technician must put the machine into fixed supply mode with SP2208 3 In fixed supply mode the machin...

Page 399: ...Toner Supply Level SP 2208 1 L M H HH 4 8 12 20 Fixed Supply Mode When the technician switches the machine to fixed supply mode toner is supplied as shown in this table Toner supply rate Toner Supply...

Page 400: ...ample if the value is 10 the toner supply clutch is on for 10 of the time it switches on for 0 3 s at 3 0 s intervals Toner End Near End Detection The machine compares Vsp Vsg with two SP settings to...

Page 401: ...indicator lights on the operation panel and copying stops The machine cannot be used until A new toner cartridge is installed The machine recovers from toner end Toner End Recovery The flow chart on t...

Page 402: ...Toner End Recovery Flow Chart Development 401 6...

Page 403: ...Roll 2 Paper End Sensor 2 Paper Set Sensor 14 Lower Output Tray 3 Registration Rollers 15 Lower Output Stacker 4 Registration Sensor 16 Paper Cassette Paper End Sensor 5 Upper Exit Rollers 17 Paper Ca...

Page 404: ...23 RF Exit Sensor 12 Feed Rollers Roll 2 This diagram shows all the rollers and sensors used during paper transport The diagram is not in scale Feed Station Overview The machine can feed paper from t...

Page 405: ...for paper supply for this machine The roll feeder and paper cassette are options Because of this the manual feed table is not a bypass tray although the name for the manual feed table is bypass tray...

Page 406: ...motor and registration clutch The registration clutch engages the registration roller C which feeds the sheet Theregistrationsensor D detectstheedgeofthesheetandtheregistrationclutchswitchesofffor2se...

Page 407: ...o the feed roller C for Roll 1 or The clutch D engages to transfer power from the motor to the feed roller E for Roll 2 There is a plastic knob F at the end of each feed roller After a new roll is ins...

Page 408: ...This makes sure that the spring loaded paper holder opens to let paper feed See p 410 Roll Paper Cutting Mechanism The machine pre feeds paper from each roll after the pre feed check completes withou...

Page 409: ...can easily feed and the other does not move Roll Paper Feed Roll paper feed starts from the pre feed position The roll feed motor engages roll feed clutch 1 and turns the feed rollers 1 The RF exit ro...

Page 410: ...to the exit rollers 10 The exit sensor 11 checks that the leading and trailing edges of the sheet go by at the correct time The exit rollers feed the sheet to the paper junction gate 12 Roll Feeder Pa...

Page 411: ...ation roller continues to turn at normal speed but the roll feed motor speed increases by a small quantity This causes the paper to buckle slightly between the registration roller and the top of the c...

Page 412: ...gets to the home position on the other side after cutting This keeps the paper path open for the next sheet The registration roller continues to turn during cutting This removes the tension between th...

Page 413: ...has no more paper The machine also detects roll end if the RF exit sensor E does not detect a leading edge after paper feed starts If the leading edge of the sheet does not get to the paper exit senso...

Page 414: ...ufficient tension to keep the stack of paper on the bottom plate at the correct height for paper feed The cassette feed motor turns the cassette feed roller C to feed paper from the top of the stack A...

Page 415: ...utch The grip rollers D continue to turn and they feed the paper into the same paper path used by roll feed The cassette relay sensor also detects paper jams After the cassette feed clutch switches of...

Page 416: ...er the first sheet of a multi page copy job The length of the paper in the cassette controls the pre feed position Pre feed position 1 A is 234 8 mm below the RF exit sensor B This is for cut sheets 1...

Page 417: ...he feeler B falls through a hole in the cassette plate after the last sheet feeds from the cassette The actuator C moves forward away from the sensor and the machine detects paper end The cassette sen...

Page 418: ...eration of these dehumidifiers The dehumidifier switch appears on the decal as anti humidity heater Dehumidifier Switch Operation ON The dehumidifiers stay on unless the fusing lamp is on When the fus...

Page 419: ...e roll feeder or paper cassette the paper buckles paper against the roller to remove skew When paper is fed from the manual feed table feed stops for 2 seconds to let the user correct the paper positi...

Page 420: ...en wire diameter 80 m 9 6 mm above the drum This wire applies approx 60 A to transfer toner from the drum to the paper Transfer method Scorotron charger Entrance guides 2 Guide plates The first is a c...

Page 421: ...awls separate paper from the drum if the separation corona does not separate the paper fully The pick off pawl solenoid A moves the pick off pawls B until they touch the drum Whentheleadingedgeofthepa...

Page 422: ...Strippers 10 Entrance Spurs 4 Fusing Exit Rollers 11 Fusing Lamps 5 Fusing Exit Sensor 12 Thermostats 6 Pressure Roller Strippers 13 Hot Roller Thermistor 7 Pressure Roller Thermistors Center End The...

Page 423: ...use the image to the paper The fusing lamp 5 in the center of the hot roller is pre heated to the correct temperature It switches on and off to keep the rollers at the correct operating temperature Th...

Page 424: ...D To adjust the position of the pressure spring E change the position of the lower attachment point Center Standard tension 60 N on each spring standard pressure Left Less tension less pressure Set to...

Page 425: ...tches cut power to the fusing circuit when a cover is opened Temperature Control Paper Thickness Setting To achieve and maintain optimum fusing the operator must select on the operation panel the prop...

Page 426: ...ressure roller on the hot roller Each notch 1 to 5 represents a mode Mode 1 to Mode 5 These references to modes are used in several SP codes below Mode 1 is at the left end of the scale on the display...

Page 427: ...onditions can be affected by low temperature humidity the length of the print job continuous printing etc To improve toner fusing shift the mode selections down 3 2 1 To eliminate wrinkling or blurred...

Page 428: ...exit unit is closed Switching on the Fusing Lamp Power When the fusing lamp is switched on the applied voltage is added in steps This soft start prevents problems that can be caused by voltages that f...

Page 429: ...pressure roller When the pressure roller reaches 60 C at this is the copy ready temperature Ready 1 If warm up reaches the target fusing temperature within the prescribed time SP1937 2 this is the cop...

Page 430: ...al temperature and the target temperature of the hot roller 1935 LTemp PreRol Changes the stepped adjustments of SP1932 Target Temp Pressure Roller by using the sum of the settings of SP1932 Target Te...

Page 431: ...8 1 to 5 60 to 180 Plain 100 65 60 60 60 6 to 10 60 to 180 Translucent 130 100 60 60 60 11 to x15 60 to 180 Film 60 60 60 60 60 1 SP1942 SP1943 SP1944 do not operate if they are set to 0 Pressure Roll...

Page 432: ...e Pressure Roller and HR is the Hot Roller PR oC HR oC Controlling SP Codes SP1941 20oC 60 195 HR SP1931 PR SP1932 61 90 194 175 HR SP1931 SP1934 PR SP1932 SP1935 96 175 SP1941 20oC 60 195 HR SP1931 P...

Page 433: ...1932 for each paper type Fusing Temperature Control CPM Down During a long copy job on narrow width paper the difference in the temperatures between the center and end of the pressure roller increases...

Page 434: ...cleaning roller has a layer of material that is soaked with silicone oil Each time the fusing motor switches on it reverses for 400 ms at line speed 30 mm s to clean the hot roller Fusing Unit Drive M...

Page 435: ...the menu settings Menu Paper Input Paper Type Tray n where n is 1 2 3 or Bypass The width of the paper in the feed source that is used This is done with the menu settings Menu Paper Input Paper Size...

Page 436: ...unction gate 3 is closed The gate sends the paper to the upper exit rollers 2 The upper exit rollers feed the paper out of the upper paper exit 1 to a wire guide on top of the machine The user can rem...

Page 437: ...ds the paper to the rear paper exit 4 The paper moves past mylars attached on the rear of the machine The paper falls into the lower output tray 7 and then stops in the lower output stacker 8 Jam Dete...

Page 438: ...he system components A Printer components 1 Motors 4 Thermistors 2 Sensors 5 Solenoids Separation Paper Exit 3 Fan Motors 6 Clutches Here is a brief description of functions of the important boards MC...

Page 439: ...BER NAME DESCRIPTION Lamps L1 Fusing Lamp One fusing lamp 1100 W in the hot roller LPH LPH1 3 LPH1 3 LED Print Head Each section writes a part of the image on the PCB drum The VDB controls the LPH uni...

Page 440: ...e bottle flat M11 Wire Cleaner Motor This moves the corona wire cleaner to the left and right to clean the charge corona wire PCB PCB1 IPU Image Processing Unit The IPU controls the HDD unit and the P...

Page 441: ...corona wire S in the T S Transfer and Separation unit QL QL1 3 Quenching Lamp 1 3 1 Left 2 Center 3 Right This removes remaining electrical charge on the left part of the drum immediately after cleani...

Page 442: ...eeding from Roll 1 or Roll 2 it also signals paper end for the roll S10 RF Set Sensor This detects if the spring loaded lock lever of the roll feeder drawer is locked S11 Roll End Sensor 1 This reflec...

Page 443: ...dehumidifiers x4 in the roll feeder on off SW2 Exit Cover Switch This detects if the exit cover on the rear of the machine is closed SW3 Main Power Switch This switches the copier on and off SW4 Tone...

Page 444: ...ehumidifier 1 Front Right One of four dehumidifiers that keeps the roll feeder drawer free of moisture H2 Dehumidifier 2 Front Left H3 Dehumidifier 3 Rear Right H4 Dehumidifier 4 Rear Left H5 Anti Con...

Page 445: ...CU IPU MCU Main Control Unit This is the main control board of the machine It does the following System control Base engine control Image processing The MCU also sends load signals and supplies power...

Page 446: ...s the HDD unit and the printer board The IPU DIP switches must always be OFF default and they must not be changed in the field PSU The PSU Power Supply Unit supplies dc for all electrical components i...

Page 447: ...FDB and SFDB are on the bottom plate of the drawer in the optional roll sheet feeder RFDB Roll Feed Drive Board The RFDB on the floor panel of the roll feeder controls the motors solenoids and clutche...

Page 448: ...rboardcontrolsthememoryandallperipheraldevices TheGWarchitectureallowstheboard to control all applications In order to add an option the appropriate SD card or board must be installed from external sl...

Page 449: ...6 Details 448 6...

Page 450: ...lution 600 dpi Print Size W x L RF Max 914 4 x 15 000 mm 36 x 590 in Min 210 x 279 4 mm 8 5 x 11 in Cassette Max 297 x 420 mm 8 5 x 16 5 in Min 210 x 279 4 mm 8 5 x 11 in Bypass Max 914 4 x 2 000 mm 3...

Page 451: ...eder Plain paper 40 sheets A1 D or A0 E Translucent 1 sheet Memory Capacity DDR DIMM 512 MB HDD More than 80 GB Toner Replenishment Cartridge exchange 800 g cartridge Toner Yield 2 200 copies A1 LEF 6...

Page 452: ...dB A Printing 68 0 dB A Printing from memory 68 0 dB A Dimensions w x d x h 1 080 x 637 x 530 mm 43 x 25 x 20 9 Weight Less than 100 kg 220 lb Optional Equipment Rear Stacker D312 Roll Holder B394 Dat...

Page 453: ...ht 72 kg 158 4 lb Folder D889 Unfolded Paper Exit Paper types Plain paper only Paper sizes Same as main machine 1 Stack capacity 10 sheets A1 D size paper Paper weight 64 to 81 4 g m2 17 1 to 21 7 lb...

Page 454: ...C SEF DLEF 4 sheets min Power Source NA 120V 60 Hz 18 A EU 220 240 V 60 Hz 1 2 A Max Power Consumption 150 W 20 W with only heaters operating Dimensions w x d x h 126 x 545 x 995 mm 49 9 x 21 5 x 39 2...

Page 455: ...eeder Paper Separation Friction Pad Paper Capacity 250 sheets Copy Paper Size A3 SEF A4 SEF B4 SEF LT SEF LG SEF DLT SEF 8 5 x 13 SEF 12 x 18 SEF Copy Paper Weight 64 to105 g m2 17 to 28 lb Power Sour...

Page 456: ...Code 1 Main Machine G180 2 Paper Cassette Type 240 B853 3 Roll Holder Type A B394 4 Manual Feeder for Folder Unit D333 5 Folder Unit B889 6 Rear Stacker Option for printouts D312 7 Roll Feeder Type 2...

Page 457: ...MEMO 456...

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