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X03258 CF5010e Service manual

CF-6-2

6.1.1 REAR VIEW

CF-M15

CF-M16

CF-Q33

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Summary of Contents for CF5010

Page 1: ...15 Jan 2013 X03258 COVER FEEDER CF5010 SERVICE MANUAL ...

Page 2: ...R Q33 CF 3 8 3 2 6 DRIVE MOTOR M16 ASSEMBLY CF 3 9 3 2 7 DRIVE SHAFT ASSEMBLY CF 3 10 3 2 8 PINCH ROLL SHAFT ASSEMBLY CF 3 11 3 2 9 PAPER PATH DSD DETECTION SENSOR Q30 CF 3 12 3 2 10 PAPER POSITIONING SENSOR Q32 CF 3 13 3 2 11 UPPER PAPER PATH CF 3 14 3 2 12 BLOWER MOTOR M17 M18 CF 3 15 4 TROUBLESHOOTING 4 1 FAULT CODE DESCRIPTIONS CF 4 1 5 SERVICE TABLES 5 1 SERVICE TABLES CF 5 1 6 DETAILED SECTI...

Page 3: ...1 1 15 Jan 2013 X03258 CF5010e Service manual Installation 1 INSTALLATION PROCEDURE 1 1 INSTALLATION PROCEDURE Cover Feeder INSTALLATION PROCEDURE is located in the Booklet Maker BK5010e Service Manual 1 4 ...

Page 4: ...ntenance 15 Jan 2013 X03258 CF5010e Service manual 2 PREVENTIVE MAINTENANCE SCHEDULE 2 1 PREVENTIVE MAINTENANCE SCHEDULE Cover Feeder PREVENTIVE MAINTENANCE SCHEDULE is located in the Book let Maker BK5010e Service Manual 2 ...

Page 5: ...t Adjustment CF 3 1 1 Remove Upper Top Cover BK5010e Service Manual 3 3 5 2 Remove Rear Top Cover BK5010e Service Manual 3 3 6 3 Disconnect motor harness A x 2 4 Disconnect sensor harness B x 1 5 Disconnect fan harness C x 1 A B C Cover Feeder viewed from Booklet Maker outfeed Cover Feeder viewed from Booklet Maker front side ...

Page 6: ...X03258 CF5010e Service manual 15 Jan 2013 CF 3 2 6 Loosen nut D x 1 7 Remove screws E x 2 D E Cover Feeder viewed from Booklet Maker rear side ...

Page 7: ... and H 9 Lift the rear end of Cover Feeder and carefully remove the complete unit so that the shaft F comes loose from brackets G and H NOTE The shaft F must exit the cut outs in the brackets G and H in the Top Cover before it can be removed Cover Feeder outer side view Cover Feeder inner side view F H H F G G ...

Page 8: ...3 X03258 CF5010e Service manual Replacement Adjustment CF 3 4 3 2 AREA F 3 2 1 EMPTY BIN SENSOR Q31 1 Remove screw A x1 2 Gently lift out Sensor Q31 B and disconnect connector C x1 2 Remove Sensor Q31 B x1 A B C ...

Page 9: ...X03258 CF5010e Service manual 15 Jan 2013 CF 3 5 1 Remove screw A x1 2 Gently lift out Sensor Q38 B and disconnect connector C x1 2 Remove Sensor Q38 B x1 A B 3 2 2 PAPER WIDTH SENSOR Q38 C ...

Page 10: ... ROLLER ASSY AND PAPER SEPARATOR PAD 1 Remove the Feed roller assembly A by pressing it to the front side according to figure B 2 Lift out the rear side C of the Feed roller assembly 3 Remove the Paper separator pad D by lifting it out with a small screwdriver from the holder B A C D ...

Page 11: ...t Maker Service Manual 3 3 6 2 Remove Feed roller assembly 3 2 3 3 Disconnect Connector A x1 4 Remove screws B x3 5 Remove Feed motor M15 Replacement 1 Reverse the removal procedure 2 Enter Service mode 5 1 1 in BK5010e Service Manual 3 Perform Cover Feeder motor calibration 5 5 in BK5010e Service Manu al A B ...

Page 12: ...10e Service manual Replacement Adjustment CF 3 8 3 2 5 PAPER BIN LOW SENSOR Q33 B A 1 Remove Rear Top Cover Booklet Maker Service Manual 3 3 6 2 Disconnect Connector A x1 4 Remove screws B x2 5 Remove Paper Bin Low Sensor Q33 ...

Page 13: ...hat the Drive Shaft Assembly will not damage the LED sensor CF Q30 3 1 2 4 Loosen the allen screw C to Drive clutch assembly x1 5 Remove the motor bracket by removing screws D x3 B C D Replacement 1 Reverse the removal procedure 2 Enter Service mode 5 1 1 in BK5010e Service Manual 3 Perform Cover Feeder motor calibration 5 5 in BK5010e Service Manu al Adjustment Adjust the Drive clutch assembly so...

Page 14: ...ustment CF 3 10 3 2 7 DRIVE SHAFT ASSEMBLY Removal 1 Remove Drive motor M16 assembly 3 2 6 2 Remove the Drive shaft assembly by sliding it out through the rear frame Replacement 1 Reverse the removal procedure Adjustment Adjust the Drive clutch assembly 3 2 6 ...

Page 15: ...X03258 CF5010e Service manual 15 Jan 2013 CF 3 11 3 2 8 PINCH ROLL SHAFT ASSEMBLY 1 Remove the Pinch roll shaft assembly by pressing it to the rear side of the Cover Feeder ...

Page 16: ...ove Drive shaft assembly 3 2 7 4 Disconnect LED connector C x1 5 Loosen the LED nut D and slide off the connector x1 Replacement NOTE Make sure to install the LED connector C correctly so it will not interfere with the Drive shaft assembly 1 Reverse the removal procedure 2 Enter Service mode 5 1 1 in BK5010e Service Manual 3 Perform Cover Feeder DSD sensor calibration 5 5 in BK5010e Service Manual...

Page 17: ...X03258 CF5010e Service manual 15 Jan 2013 CF 3 13 3 2 10 PAPER POSITIONING SENSOR Q32 1 Remove screw A x1 2 Disconnect connector B x1 B A ...

Page 18: ...acement Adjustment CF 3 14 3 2 11 UPPER PAPER PATH 1 Open the Top Cover 2 Remove Rear Top Cover Booklet Maker Service Manual 3 3 6 3 Remove Spring A on the Front and Rear side of the Cover Feeder x2 4 Remove screws B to Upper paper path x2 A B A B ...

Page 19: ...X03258 CF5010e Service manual 15 Jan 2013 CF 3 15 3 2 12 BLOWER MOTOR M17 M18 1 Remove complete Cover Feeder unit 3 1 1 2 Cut cable tie A 3 Remove screws B x4 4 Remove Blower motors M17 M18 C A B C C B ...

Page 20: ...ositioning sensor is faulty CF 4 5 CF 011 CF Q33 Paper bin low sensor is faulty CF 4 6 CF 012 CF Q38 Paper format sensor is faulty CF 4 6 CF 201 CF Q30 Paper path DSD sensor was Not blocked within timeout CF 4 7 CF 202 CF Q30 Paper path DSD sensor was Blocked exceeding timeout CF 4 7 CF 203 CF Q32 Paper positioning sensor was Not blocked within timeout CF 4 7 CF 204 CF Q32 Paper positioning sensor...

Page 21: ... PCB H Check wires for Short circuit across leads the orange wire M15 to H P2 10 violet and the violet wire M15 to H P2 3 orange Is there Short circuit Y N Replace PCB H Replace wire Harness Replace motor CF M15 CF 003 Fault Code CF 003 indicates that the feed motor CF M15 does not receive any displacement pulses Initial Actions Check fuse F2 on Transformer Enter the Service mode and select feed m...

Page 22: ...d The voltage is approximately 36 VDC Y N Disconnect plug C P2 from PCB C Measure between J2 4 and J2 11 PWM 36V and ground The voltage is approximately 36 VDC Y N Replace PCB C Replace wire Harness Replace motor CF M16 CF 006 Fault Code CF 006 indicates that the drive motor CF M16 does not receive any displacement pulses Initial Actions Check fuse F2 on Transformer Enter the Service mode and sele...

Page 23: ...Replace PCB H Replace wire Harness Replace motor CF M17 18 CF 008 Fault Code CF 008 indicates that the Empty bin sensor CF Q31 is faulty Initial Actions Make sure that the Paper Infeed sensor CF Q31 is installed correctly Procedure 1 Replace sensor CF Q31 2 Disconnect plug F P2 from PCB F Measure between J2 7 and J2 9 5V and ground The voltage is approximately 5 VDC Y N Replace PCB F Disconnect pl...

Page 24: ...ound The voltage is approximately 5 VDC Y N Replace wire Harness Replace PCB F CF 009 Fault Code CF 009 indicates that the DSD paper path sensor CF Q30 is faulty Initial Actions Check correctly mounted Procedure Disconnect plug F P1 at PCB F Measure between F P1 2 and F P1 4 5V and ground in the F P1 plug The voltage is approximately 5 VDC Y N Replace PCB F Measure between F P1 2 and F P1 5 5V and...

Page 25: ...ire Q33 and the black wire Q33 5V and ground The voltage is approximately 5 VDC Y N Replace wire Harness Replace PCB F CF 012 Fault Code CF 012 indicates that the Paper format sensor CF Q38 is faulty Initial Actions Make sure that the Paper format sensor CF Q38 is installed correctly Procedure 1 Replace sensor CF Q38 2 Disconnect plug F P4 and F P6 from PCB F Measure between J6 7 and J6 9 5V and g...

Page 26: ...ng sensor CF Q32 is installed correctly Ensure that the Paper positioning sensor CF Q32 is clean Procedure Enter the Service mode and select Paper positioning sensor CF Q32 in check sensors Block then unblock the CF Q32 with a sheet of paper The Paper positioning sensor CF Q32 sensor indicates D 0 when the sensor is blocked and D 1 when the sensor is not blocked Y N Go to CF 010 1 Clean the feed r...

Page 27: ... false double detection Go to the Tools menu and turn the DSD function Off then run the job again Leave DSD Detection Off and instruct customer that they need to turn it Off when running heavy stock and or variable print on the covers Increase Air Separation under Tools menu on the UI Inside Cover Feeder Check Q30 Q31 Q32 Q38 M15 M16 M17 and M18 BK5010 chapter 5 1 Check for mechanical bindings bro...

Page 28: ...er level in the Cover Feeder is low Initial Actions Add more Covers in the Cover Feeder and press Done Procedure 1 Inside Cover Feeder Check Q30 Q31 Q32 Q38 M15 M16 M17 and M18 BK5010 chapter 5 1 Check for mechanical bindings broken missing or loose parts 2 CF 011 Paper Bin Low Sensor Faulty WARNING Switch off the Main Power Switch and disconnect the Main Power Cord before disconnecting removing o...

Page 29: ...Service Tables CF 5 1 15 Jan 2013 X03258 CF5010e Service manual 5 SERVICE TABLES 5 1 SERVICE TABLES Cover Feeder SERVICE TABLES is located in the Booklet Maker BK5010e Ser vice Manual 5 ...

Page 30: ... Feed motor CF 6 2 N5 CF M16 Drive motor CF 6 2 O5 M5 CF M17 M18 Blower motors CF 6 3 N5 CF Q31 Empty bin sensor CF 6 3 Q6 CF Q30 Paper path DSD detection sensor Phototransistor CF 6 3 P6 CF Q30 Paper path DSD detection sensor LED CF 6 3 P6 CF Q32 Paper positioning sensor CF 6 3 S6 CF Q33 Paper bin low sensor CF 6 2 S6 CF Q38 Paper width sensor CF 6 2 R6 ...

Page 31: ...X03258 CF5010e Service manual 15 Jan 2013 CF 6 2 6 1 1 REAR VIEW CF M15 CF M16 CF Q33 ...

Page 32: ...15 Jan 2013 X03258 CF5010e Service manual Detalied de scription CF 6 3 6 1 2 OUTFEED VIEW CF Q31 CF Q30 Phototransistor CF Q32 CF Q30 LED CF M17 M18 CF Q38 ...

Page 33: ...d the feed and drive motors runs a short distance lon ger and then stops The cover feeder is now in ready mode During automatic operation the copier sends a start signal a manually fed set needs to insert a cover or the single feed mode is selected Feed motor CF M15 and drive motor CF M16 starts This drives the cover into the booklet maker The feed motor CF M15 uses an encoder and the current form...

Page 34: ...CF Spec 1 Specification 15 Jan 2013 X03258 CF5010e Service manual SPECIFICATIONS SPECIFICATIONS Cover Feeder SPECIFICATIONS is located in the Booklet Maker BK5010e Service Manual SPECIFICATIONS ...

Page 35: ...CF Wir 1 Wiring 15 Jan 2013 X03258 CF5010e Service manual WIRING COVER FEEDER See pocket at rear of manual for wiring diagrams ...

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